NHTSA ID Number: 10122274
Manufacturer Communication Number: QRG - 2014 Passa
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Passat Quick Reference Specification Book This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -Transmissions
•
Auto Trans. – 09G
1 - Transmission Housing
2 - O-ring
Always replace
3 - Automatic Transmission Fluid (ATF) Cooler
4 - O-ring
Always replace
5 - Washer
6 - Plate Spring
7 - Bolt
36 Nm
February 2014
341
ATF Cooler, Rectangular Version
1 - Transmission Housing
2 - O-ring
Always replace
3 - ATF Cooler
4 - Bolt
20 Nm
M8 x 25
342
VW Passat Quick Reference Specification Book
•
February 2014
Fastener Tightening Specifications
Component
Multifunction transmission range switch-to-transmission
bolt
Multifunction transmission range switch-to-transmission
nut
Selector lever cable adjustment bolt
Selector lever-to-selector shaft nut
Transmission oil pan inspection plug
Nm
6
7
13
13
27
Component
Drive plate-to-converter
Bolts
Fastener
size
M12
Bolts located in the lower flange
Alignment (arrow) pins for centering
VW Passat Quick Reference Specification Book
M10
•
Nm
60
80 or 65, if
using T10179
40
February 2014
343
Auto Trans. – 09G
Transmission to Engine Tightening Specifications
Gears, Hydraulic Controls – 09G
Differential Overview
1 - Inspection Plug
Tightening specification, see Fastener Tightening Specifications
below
2 - Seal
Always replace
3 - Overflow Tube
Tightening specification, see Fastener Tightening Specifications
below
4 - Transmission Fluid Pan
5 - Bolt
Tighten the pan bolts diagonally and in several steps.
Tightening specification, see Fastener Tightening Specifications
below
6 - Gasket
7 - Magnet
344
VW Passat Quick Reference Specification Book
•
February 2014
8 - Bolt
9 - Bolt
Always replace
Tightening specification, see Fastener Tightening Specifications
below
VW Passat Quick Reference Specification Book
•
February 2014
Auto Trans. – 09G
Tightening specification, see Fastener Tightening Specifications
below
10 - Transmission Fluid Filter
11 - Valve Body
12 - Bolt
Tightening specification, see Fastener Tightening Specifications
below
13 - Bolt
Tightening specification, see Fastener Tightening Specifications
below
14 - Transmission Input Speed Sensor -G18215 - Bolt
Tightening specification, see Fastener Tightening Specifications
below
16 - Transmission Output Speed Sensor -G19517 - Transmission Housing
18 - Vent
19 - Multifunction Transmission Range Switch -F12520 - Transmission Fluid Temperature Sensor -G9321 - Bolt
Tightening specification, see Fastener Tightening Specifications
below
22 - Bolt
Tightening specification, see Fastener Tightening Specifications
below
23 - Sensor Wiring Harness
24 - Seal
Always replace
25 - Drain Plug
Tightening specification, see Fastener Tightening Specifications
below
26 - Selector Shaft Lever
27 - Washer
28 - Nut
Tightening specification, see Fastener Tightening Specifications
below
29 - Spring
30 - Piston
31 - Solenoid Valve Wiring Harness
32 - Bolt
Tightening specification, see Fastener Tightening Specifications
below
345
Fastener Tightening Specifications
346
VW Passat Quick Reference Specification Book
•
February 2014
DSG Trans. –
02E
Direct Shift Gearbox (DSG)
Transmission – 02E
General, Technical Data
Identification on Transmission
Example:
GFK
Identification codes
10
Day
05
Month
10
Year (2002) of manufacture
VW Passat Quick Reference Specification Book
•
February 2014
347
Identification on Transmission
The transmission code letters can be found on the transmission near
the selector lever cable (Æ) or under the transmission mount bracket.
348
VW Passat Quick Reference Specification Book
•
February 2014
DSG Trans. –
02E
To read the transmission code letters under the transmission
mount bracket, support the engine and transmission and
remove the transmission mount bracket (A). Refer to ElsaWeb
for the transmission mount bracket removal procedure.
Transmission Allocation Codes
Direct Shift Gearbox (DSG®) 02E
Identification codes
MTA, NJH, NLW
Engine
3.6L - 206 kW FSI
VW Passat Quick Reference Specification Book
MSV, NJK, NLP
2.0L - 103 kW TDI
Common Rail
•
February 2014
349
Controls, Housing (DSG) – 02E
Transmission Component Overview
1 - Transmission Cover
2 - Gasket
Always replace
3 - Bolt
5 Nm + 90° turn
Always replace
4 - DSG Transmission Mechatronic -J7435 - Bolt
16 Nm
Always replace
6 - Clutch End Cover for the Direct Shift Gearbox (DSG®)
7 - Dual Clutch
8 - Vent Tube
Always replace after removing.
9 - Cover
350
VW Passat Quick Reference Specification Book
•
February 2014
10 - Nut
VW Passat Quick Reference Specification Book
•
February 2014
DSG Trans. –
02E
20 Nm
Always replace
11 - Gear Shift Lever
12 - Seal
13 - Bolt
20 Nm + 90° turn
Always replace
14 - Transmission Oil Cooler
15 - O-rings
Always replace
16 - Cable Bracket
17 - Bolt
20 Nm + 90° turn
Always replace
18 - Oil Filter Housing
20 Nm
19 - O-ring
Always replace
20 - Oil Filter Element
21 - Transmission Input Speed Sensor -G182- and Clutch Oil
Temperature Sensor -G50922 - Bolt
10 Nm
Always replace
23 - Alignment Pin
24 - Gasket
Always replace
25 - Transmission Oil Pump
26 - Transmission Oil Pump Cover
Always replace
27 - Bolt
8 Nm
Always replace
28 - Bolt
Always replace
There are different bolts for the transmission oil pump.
29 - Overflow Tube
3 Nm
30 - Seal
Always replace
31 - Oil Drain and Check Plug
45 Nm
351
Selector Mechanism Overview
1 - Selector Handle with Cover
2 - Center Console Cover
3 - Selector Mechanism with Selector Lever Cable
4 - Bolt
8 Nm
5 - Nut
8 Nm
6 - Selector Housing
7 - Bolt
20 Nm + 90° turn
Always replace
8 - Cable Bracket
9 - Lock Washer
Always replace after removing
10 - Lock Washer
Always replace after removing
11 - Tunnel/Body
352
VW Passat Quick Reference Specification Book
•
February 2014
DSG Trans. –
02E
VW Passat Quick Reference Specification Book
•
February 2014
353
Engine and Transmission Mounts Overview
1 - Bolt
2 - Bolt
40 Nm + 90° turn
Always replace
Tightening specification, refer to Suspension, Wheels, Steering,
Front Suspension
3 - Engine Mount Bracket
4 - Bolt
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
5 - Engine Mount
6 - Bolt
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
7 - Support
354
VW Passat Quick Reference Specification Book
•
February 2014
9 - Bolt
10 - Bolt
11 - Bolt
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
12 - Pendulum Support
13 - Bolt
Tightening specification, refer to Suspension, Wheels, Steering,
Front Suspension
14 - Bolt
60 Nm + 90° turn
Always replace
15 - Bolt
Tightening specification, refer to Engine Mechanical, Fuel Injection
and Ignition, Engine Assembly
16 - Transmission Mount
17 - Bolt
40 Nm + 90° turn
Always replace
18 - Bolt
40 Nm + 90° turn
Always replace
19 - Transmission Mount Bracket
VW Passat Quick Reference Specification Book
•
February 2014
355
DSG Trans. –
02E
8 - Bolt
Mechatronic Tightening Specifications
Step
1
2
3
1)
Component
Tighten bolts 1 through 10 in sequence 1)
Tighten bolts 1 through 10 in sequence
Tighten bolts 1 through 10 in sequence
Nm
Hand-tighten
5
an additional
90° (¼ turn)
Replace fastener(s).
356
VW Passat Quick Reference Specification Book
•
February 2014
Component
Oil pump bolts (Æ) with flat heads
VW Passat Quick Reference Specification Book
DSG Trans. –
02E
Oil Pump Tightening Specifications
Without Countersunk Bolt
Nm
5 plus an
additional 90°
(¼ turn)
•
February 2014
357
Transmission to Engine Tightening Specifications
Diesel Engine
Item
1
2
3
4
5
6
7
8
9
10
A
1)
2)
Fastener
M12 x 55
M10 x 45 1)
M12 x 55 2)
M10 x 45 or M10 x 40 1)
M12 x 65 or M12 x 70
M10 x 50
M10 x 50
M10 x 50
M12 x 65 or M12 x 70
M12 x 55
Alignment sleeves for centering
Nm
80
40
80
40
80
40
40
40
80
80
Also starter to transmission.
Is accessible only through the opening for the starter.
358
VW Passat Quick Reference Specification Book
•
February 2014
DSG Trans. –
02E
Gas Engine
Item
1
2
3
4
5
6
7
8
9
10
A
1)
2)
Fastener
M12 x 55
M10 x 45 1)
M12 x 55
M10 x 45 1)
M12 x 55 2)
M12 x 55
M10 x 50
M10 x 50
M10 x 45 2)
M12 x 65 2)
Alignment sleeves for centering
Nm
80
40
80
40
80
80
40
40
40
80
Also starter to transmission.
Installed from the engine side.
VW Passat Quick Reference Specification Book
•
February 2014
359
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: QRG - 2014 Passa
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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