NHTSA ID Number: 10122268
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -TRANSMISSIONS
2.0L CRZA
Cylinder Head Tightening Specifications
Step
1
2
3
Component
Tighten bolts 1 through 10 in sequence using a
torque wrench
Tighten bolts 1 through 10 in sequence using a
ratchet
Tighten bolts 1 through 10 in sequence using a
ratche
Nm
40
an additional
90° (¼ turn)
an additional
90° (¼ turn)
VW Golf & GTI Quick Reference Specification Book • January 2014
111
Valvetrain Overview
1 - Bolt
50 Nm + 180° turn
Always replace
2 - Camshaft Sprocket
3 - Seal
4 - Cylinder Head
5 - Valve Guide
6 - Valve Stem Seal
7 - Valve Spring
8 - Spring Seat
9 - Valve Retainer
10 - Hydraulic Lash Adjuster
11 - Woodruff Key
12 - Exhaust Camshaft
13 - Guide Frame
112
VW Golf & GTI Quick Reference Specification Book • January 2014
14 - Bolt
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
8 Nm + 90° turn
Always replace
15 - Camshaft Adjuster
16 - Bolt
20 Nm + 45° turn
Always replace
17 - Intake Camshaft
18 - Chain Tensioner
19 - Timing Chain
20 - Bolt
10 Nm
21 - Bolt
10 Nm
22 - Camshaft Position Sensor -G4023 - Exhaust Valve
24 - Intake Valve
25 - Sealing Cap
Always replace
113
Valve Dimensions
Dimension
Diameter a
mm
Diameter b
mm
c
mm
α
∠°
Intake valve
33.75 - 33.95
5.98
103.97
45
Exhaust valve
27.90 - 28.10
5.95
101.87
45
Note: Intake and exhaust valves must not be refaced
by grinding. Only lapping is permitted.
Compression Pressures
New
Bar positive pressure
11.0 to 14.0
114
Wear limit
Bar positive pressure
7.0
Difference between
cylinders
Bar positive pressure
Max. 3.0
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
VW Golf & GTI Quick Reference Specification Book • January 2014
115
Lubrication – 2.0L CRZA
Oil Pan and Oil Pump Overview
1 - Bolt
15 Nm
2 - Oil Dipstick
3 - Guide Tube
4 - Guide Tube
5 - Intermediate Plate
6 - Oil Pump with Balance Shaft Drive
7 - Bolt
15 Nm + 90° turn
Always replace
8 - Bolt
15 Nm
9 - Bolt
8 Nm
10 - Oil Pan
116
VW Golf & GTI Quick Reference Specification Book • January 2014
11 - Bolt
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
15 Nm
12 - Oil Drain Plug
30 Nm
Always replace
13 - Chain Sprocket
14 - Bolt
10 Nm
15 - Shield
16 - Oil Level Thermal Sensor -G26617 - Seal
Always replace
18 - Bolt
20 Nm + 90° turn
Always replace
19 - Protective Plate
20 - Chain
21 - Sealing Flange
117
Oil Pump and Balance Shaft Drive
1 - Protective Plate
2 - Chain
3 - Alignment Sleeves
4 - Intermediate Plate
5 - Oil Pump with Balance Shaft Drive
6 - Bolt
9 Nm
7 - Windage Tray
8 - Bolt
40 Nm
9 - Bolt
8 Nm
10 - Oil Intake Pipe
11 - O-ring
Always replace
118
VW Golf & GTI Quick Reference Specification Book • January 2014
12 - Bolt
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
15 Nm + 90° turn
Always replace
13 - Outer Rotor
14 - Inner Rotor
15 - Oil Pump Cover
16 - Chain Sprocket
17 - Bolt
20 Nm + 90° turn
Always replace
18 - Chain Tensioner with Tensioning Rail
19 - Bolt
15 Nm
119
Oil Filter Adapter Overview
1 - Vent Tube
2 - Oil Pressure Switch -F121 Nm
3 - Bolt
15 Nm
4 - Bracket
5 - Bolt
15 Nm
6 - Engine Oil Cooler
7 - Gasket
Always replace
8 - Oil Filter Housing
25 Nm
9 - Cap
10 - Seal
Always replace
11 - Oil Filter Element
120
VW Golf & GTI Quick Reference Specification Book • January 2014
12 - Bolt
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
15 Nm + 90° turn
Always replace
13 - Oil Baffle
14 - Gasket
Always replace
15 - Oil Filter Adapter
121
Cooling System – 2.0L CRZA
Coolant Pump/Thermostat Overview
1 - Bolt
15 Nm
2 - Coolant Pump
3 - O-ring
Always replace
4 - Coolant Thermostat with Housing
5 - O-ring
Always replace
6 - Front Coolant Pipe 1
7 - Bolt
9 Nm
8 - Engine Coolant Temperature Sensor on Radiator Outlet -G839 - O-ring
Always replace
10 - Clamp
122
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
11 - Coolant Hose
12 - O-ring
Always replace
13 - Bolt
9 Nm
14 - O-ring
Always replace
123
Cooling System Components Overview, Body Side
1 - Cap
2 - Connector
3 - Stud Bolt
5 Nm
4 - Expansion Tank
5 - Sealing Strip
6 - O-ring
7 - Lower Coolant Hose
8 - Nut
5 Nm
9 - Bolt
5 Nm
10 - Coolant Fan 2 -V17711 - Coolant Fan -V712 - Connector
13 - Fan Shroud
124
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
14 - Radiator
15 - Upper Coolant Hose
VW Golf & GTI Quick Reference Specification Book • January 2014
125
Cooling System Components Overview, Engine Side
1 - Bolt
2 - Bolt
40 Nm
23 Nm
3 - Coolant Line
4 - Connecting Hose
5 - O-ring
Always replace
6 - Water Connection
7 - Bolt
10 Nm
8 - Retaining Clip
9 - O-ring
Always replace
10 - Engine Coolant Temperature Sensor -G6211 - Connecting Hose
12 - Distributor Piece
126
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
13 - Connecting Hose
14 - Connecting Hose
15 - Connecting Hose
16 - Coolant Line
17 - Bolt
5 Nm
18 - Coolant Hose
19 - Coolant Line
20 - Bolt
10 Nm
21 - Coolant Thermostat Housing with Coolant Thermostat
22 - Bolt
15 Nm
23 - Coolant Pump
24 - Bolt
15 Nm
127
Coolant Recirculation Pump Overview
1 - Nut
3 Nm
2 - Coolant Line
3 - Spring Clamp
4 - Coolant Line
5 - Coolant Hose
6 - Bracket
7 - Coolant Hose
8 - Coolant Recirculation Pump -V509 - Bolt
5 Nm
10 - Nut
5 Nm
128
VW Golf & GTI Quick Reference Specification Book • January 2014
Fuel Supply – 2.0L CRZA
Engine –
2.0L CRZA
Accelerator Pedal Module Overview
1 - Connector
2 - Accelerator Pedal Position Sensor -G79- with Accelerator Pedal
Position Sensor 2 -G1853 - Bolt
22 Nm
4 - Cap
VW Golf & GTI Quick Reference Specification Book • January 2014
129
Fuel Tank and Attachments Overview
1 - Supply Line
2 - Return Line
3 - Seal
Always replace
4 - Fuel Delivery Unit
5 - Lock Ring
110 Nm
6 - Fuel Filler Door Unit
7 - Cap
8 - Bolt
9 - Ground Connection
10 - Bolt
10 Nm
11 - Vent Tube
12 - Fuel Level Sensor 2 -G16913 - Suction Jet Pump
14 - Vent Line
130
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
15 - Vent Line
16 - Fuel Tank
17 - Securing Strap
18 - Bolt
25 Nm
Always replace
19 - Heat Shield
20 - Screw
3 Nm
21 - Fuel Filter
22 - Vent Line
131
EVAP System Overview
1 - Fuel Filler Tube
2 - Vent Line
3 - Vent Line
4 - Vent Line
5 - Bolt
8 Nm
6 - EVAP Canister
7 - Connecting Line
8 - Connecting Line
9 - Bolt
3 Nm
10 - Air Filter Housing
11 - Connecting Hose
12 - Bracket
13 - Bolt
2 Nm
132
VW Golf & GTI Quick Reference Specification Book • January 2014
14 - Nut
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
6 Nm
15 - Leak Detection Pump -V14416 - Connector
17 - Vacuum Line
133
Turbocharger – 2.0L CRZA
Charge Air Cooler System Overview
1 - Bolt
5 Nm
2 - Bracket
3 - Charge Air Cooler
4 - Clamp
5 - Bolt
10 Nm
6 - Charge Air Pipe
7 - Charge Air Hose
8 - Clamp
9 - To Intake Tube
10 - Charge Air Hose
11 - Clamp
12 - Charge Air Pipe
134
VW Golf & GTI Quick Reference Specification Book • January 2014
13 - Bolt
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
10 Nm
14 - Clamp
15 - Charge Air Hose
16 - Clamp
17 - Seal
Always replace
18 - Charge Air Pressure Sensor -G3119 - Bolt
5 Nm
20 - Bolt
10 Nm
21 - Clamp
22 - Hose
23 - Clamp
24 - Intermediate Flange
25 - Turbocharger Recirculation Valve -N24926 - Bolt
7 Nm
27 - Seal
Always replace
28 - Clamp
29 - Hose
135
Structure-Borne Sound Actuator
-R214- and Structure-Borne Sound
Control Module -J869- Overview
1 - Structure Borne Sound Control Module -J8692 - Bolt
8 Nm
3 - Nut
8 Nm
4 - Structure-Borne Sound Actuator -R214- Bracket
5 - Nut
15 Nm
6 - Bolt
8 Nm
7 - Bolt
8 Nm
136
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CRZA
8 - Structure-Borne Sound Actuator -R2149 - Structure Borne Sound Control Module -J869- Bracket
10 - Nut
8 Nm
137
Wastegate Bypass Regulator Valve and Intake Tube
1 - Turbocharger
2 - Hose
3 - Gasket
Always replace
4 - Bolt
9 Nm
5 - Heat Shield
6 - Vent Tube
7 - Intake Tube
8 - Seal
Always replace
9 - To Turbocharger Recirculation Valve
10 - Clamp
11 - Gasket
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
- Phosphorus Replacement Technology to help extend the life of...
- Reduces leaks, oil burnoff and power robbing deposits
- 15,000 miles between oil changes*
- Meets or exceeds the following specifications: API SP/SN...
- Or one year, whichever comes first
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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