NHTSA ID Number: 10122268
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -TRANSMISSIONS
4 - Clutch Master Cylinder
5 - Circlip
6 - Mount
7 - Clutch Pedal
8 - Nut, Self Locking
25 Nm
Always replace
9 - Seal/O-ring
10 - Hose/Line Assembly
11 - Bracket
12 - Seal/O-ring
13 - Clip
14 - Clutch Slave Cylinder
286
VW Golf & GTI Quick Reference Specification Book • January 2014
15 - Bolt
Manual Trans. –
0A4
20 Nm
16 - Vent Valve
17 - Cap
18 - Transmission
19 - Bracket
20 - Bolt
20 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
287
Clutch Release Mechanism Overview
1 - Transmission
2 - Ball Stud
25 Nm
3 - Input Shaft Seal
4 - Guide Sleeve
5 - Spring
6 - Bolt
20 Nm
7 - Clutch Release Lever
8 - Release Bearing
9 - Bolt
20 Nm
10 - Clutch Slave Cylinder
11 - Plunger
12 - Assembly Bolt
288
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
Luk Clutch Assembly Overview
1 - Dual Mass Flywheel
2 - Clutch Disc
3 - SAC Pressure Plate
4 - Bolt
M6 bolt: 13 Nm
M7 bolt: 20 Nm
Loosen and tighten in small steps and in a diagonal sequence.
VW Golf & GTI Quick Reference Specification Book • January 2014
289
Sachs Clutch Assembly Overview
1 - Dual Mass Flywheel
2 - Clutch Disc
3 - Pressure Plate
4 - Bolt
M6 bolt: 13 Nm
M7 bolt: 20 Nm
Loosen and tighten in small steps and in a diagonal sequence.
290
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
VW Golf & GTI Quick Reference Specification Book • January 2014
291
Controls, Housing – 0A4
Shift Lever and Housing Overview
1 - Base Plate
Always replace
2 - Gasket
Always replace
3 - Shift Lever
4 - Washer
5 - Lock Washer
6 - Selector Cable
7 - Bushing
8 - Shift Cable
9 - Sound Insulation
10 - Bearing Shell
11 - Bushing
12 - Lock Washer
13 - Pressure Spring
292
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
14 - Bushing
15 - Shift Lever Guide
16 - Nut
M6 nut: 8 Nm
M8 nut: 25 Nm
17 - Gasket
18 - Shift Housing
VW Golf & GTI Quick Reference Specification Book • January 2014
293
Shift and Selector Cables, with a Metal
Cable Bracket and Relay Lever
1 - Shift Cable
2 - Selector Cable
3 - Lock Washer
Always replace
4 - Shift Housing
5 - Lock Washer
Always replace
6 - Bolt
20 Nm
7 - Cable Bracket
8 - Grommet
9 - Spacer Support
10 - Grommet
11 - Cable Retainer
294
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
12 - Lock Washer
Always replace
13 - Lock Washer
Always replace
14 - Bushing
15 - Relay Lever
16 - Sliding Shoe
17 - Relay Lever
18 - Self-Locking Nut
23 Nm
Always replace
VW Golf & GTI Quick Reference Specification Book • January 2014
295
Shift and Selector Cables, with a Plastic
Cable Bracket and Relay Lever
1 - Gear Shift Unit
2 - Sliding Shoe
3 - Relay Lever
4 - Cable Retainer
5 - Cable Retainer
6 - Lock Washer
Always replace
7 - Lock Washer
Always replace
8 - Selector Cable
9 - Shift Cable
10 - Shift Housing
11 - Lock Washer
Always replace
12 - Cable Bracket
296
VW Golf & GTI Quick Reference Specification Book • January 2014
13 - Bolt
Manual Trans. –
0A4
20 Nm
14 - Grommet
15 - Spacer
16 - Nut
23 Nm
Always replace
17 - Transmission Shift Lever
18 - Seal
19 - Clip
VW Golf & GTI Quick Reference Specification Book • January 2014
297
Engine and Transmission Mount
and Bracket Overview
1 - Bolt
Tighten bolts hand tight
20 Nm + 90° turn
Always replace
2 - Transmission Support
3 - Engine Mount with Engine Mount Bracket
4 - Bolt
Refer to Suspension, Wheels, Steering; Front Suspsension
5 - Pendulum Support
6 - Bolt
Refer to Suspension, Wheels, Steering; Front Suspsension
7 - Bolt
Refer to Suspension, Wheels, Steering; Front Suspsension
298
VW Golf & GTI Quick Reference Specification Book • January 2014
8 - Bolt
Manual Trans. –
0A4
40 Nm + 90° turn
Always replace
9 - Transmission Mount Bracket
10 - Transmission Mount
11 - Bolt
Refer to Engine Mechanical, Fuel Injection and Ignition; Engine
Assembly
12 - Bolt
60 Nm + 90° turn
Always replace
VW Golf & GTI Quick Reference Specification Book • January 2014
299
Transmission Housing Cover and 5th Gear
1 - Bolt
18 Nm
2 - Transmission Housing Cover
3 - Gasket
4 - Bolt
80 Nm + 90° turn
Always replace
5 - Concave Washer
6 - Bolt
25 Nm
7 - Base for Selector Fork
8 - 5th Gear Selector Fork
9 - Spring
10 - 5th Gear Locking Collar
11 - Locking Pieces
300
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
12 - Synchronizer Hub with Gear and 5th Gear Synchronizer Ring
11 - Needle Bearing
14 - 5th Gear
VW Golf & GTI Quick Reference Specification Book • January 2014
301
Transmission Housing and Shift Unit
1 - Bolt
25 Nm
Always replace
2 - Flange Shaft with Pressure Spring
3 - Torx® Bolt
25 Nm
Always replace
4 - Sealing Cap
5 - O-ring
Always replace
6 - Support Pin
7 - Bolt
25 Nm
8 - Bolt
25 Nm
9 - Sealing Cap
302
VW Golf & GTI Quick Reference Specification Book • January 2014
10 - Bolt
11 - Bolt
25 Nm
Always replace
Manual Trans. –
0A4
5 Nm
12 - Transmission Neutral Position Sensor -G70113 - Transmission Housing
14 - Bolt
There are different bolts and tightening specifications:
Outer hex head = steel bolt = 15 Nm + 90° turn.
Only on aluminum transmissions with M8 aluminum bolts = use
steel bolts as a replacement part.
Always replace, for the correct allocation refer to the Parts Catalog.
15 - Bolt
25 Nm + 90° turn
Always replace
16 - Gear Shift Unit
17 - Bolt
25 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
303
Input Shaft, Output Shafts,
Differential, and Shift Forks
1 - Differential
2 - Seal
3 - Output Shaft
4 - Reverse Gear Shaft Support
5 - Reverse Shaft
6 - Input Shaft
7 - Reverse Gear Selector Fork
8 - Torx® Bolt
25 Nm
9 - Selector Fork with Rail
10 - Clutch Housing
11 - Nut
25 Nm + 90° turn
Always replace
304
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
12 - Flange Shaft with Pressure Spring
13 - Bolt
25 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
305
Transmission and Clutch Housings Overview
1 - Transmission Housing
2 - Needle Bearing
3 - Oil Fill Plug
35 Nm
4 - Outer Race/Tapered Roller Bearing
5 - Adjusting Shim
6 - Adjusting Shim
7 - Outer Race/Tapered Roller Bearing
8 - Outer Race/Tapered Roller Bearing
9 - Needle Sleeve
10 - Alignment Sleeve
11 - Clutch Housing
12 - Guide Sleeve
13 - Bolt
20 Nm
14 - Seal
15 - Sleeve
306
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
16 - Seal and Sleeve (One-Piece)
17 - Oil Drain Plug
35 Nm
18 - Outer Race/Tapered Roller Bearing
19 - Magnet
20 - Oil Catch Tray
21 - Outer Race/Tapered Roller Bearing
22 - Adjusting Shim
23 - Seal
VW Golf & GTI Quick Reference Specification Book • January 2014
307
Gear Shift Unit Overview
1 - Gear Shift Unit
2 - Backup Lamp Switch -F420 Nm
3 - Locking Pin
4 - Relay Lever
5 - Bushing
6 - Seal
7 - Nut
23 Nm
Always replace
8 - Transmission Shift Lever
9 - Cap
10 - Lock Washer
Always replace
11 - Cover
12 - Spring
308
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
VW Golf & GTI Quick Reference Specification Book • January 2014
309
Selector Forks Overview
1 - 5th Gear Shift Segment
2 - Lock Washer
Always replace
3 - 5th Gear Selector Fork
4 - Bolt
25 Nm
5 - 5th Gear Shift Jaw
6 - Angular Contact Ball Bearing
7 - Selector Fork with Rails
8 - 1st/2nd Gear Shift Segment
9 - 3rd/4th Gear Shift Segment
10 - Gliding Piece
11 - Spring
12 - Reverse Gear Selector Fork
13 - Support for the Reverse Gear Selector Fork
14 - Locking Ring
310
VW Golf & GTI Quick Reference Specification Book • January 2014
Item
1
2
3
4
5
6
Fastener size
M12 x 65
M12 x 170
Also for the starter to transmission
M12 x 170
Also for the starter to transmission
M10 x 65
M12 x 95
M6 x 8
Small flywheel cover plate (not
present here)
Quantity
2
1
Nm
80
80
1
80
1
1
1
40
80
10
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
Transmission to Engine Tightening Specifications
311
Transmission Mount Bracket to Transmission
Bolt Tightening Specification
Step
1
2
3
312
Component
Replace bolts -arrowsBolts -arrowsBolts -arrows-
Nm
Hand tighten
40 Nm + 90°
(1/4) additional
turn
VW Golf & GTI Quick Reference Specification Book • January 2014
Transmission Mount to Transmission Mount
Bracket Bolt Tightening Specification
Component
Replace bolts -arrowsBolts -arrowsBolts -arrows-
Nm
Hand tighten
60 Nm + 90°
(1/4) additional
turn
Manual Trans. –
0A4
Step
1
2
3
VW Golf & GTI Quick Reference Specification Book • January 2014
313
Transmission Support to Transmission Bracket
and Transmission Bolt Tightening Specification
Step
1
2
3
314
Component
Replace bolts -arrowsBolts -arrowsBolts -arrows-
Nm
Hand tighten
20 Nm + 90°
(1/4) additional
turn
VW Golf & GTI Quick Reference Specification Book • January 2014
Reverse Shaft Support to Transmission Housing
Bolt Tightening Sequence and Specification
Manual Trans. –
0A4
Step Component
Nm
Tighten the new bolts for the reverse shaft support -arrow- as follows:
1
Tighten the bolt -a- to 30 Nm.
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
- Phosphorus Replacement Technology to help extend the life of...
- Reduces leaks, oil burnoff and power robbing deposits
- 15,000 miles between oil changes*
- Meets or exceeds the following specifications: API SP/SN...
- Or one year, whichever comes first
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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