NHTSA ID Number: 10122268
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -TRANSMISSIONS
2
Tighten the bolt -b- (lower illustration) to 25 Nm.
3
Tighten the bolt -c- to 25 Nm.
VW Golf & GTI Quick Reference Specification Book • January 2014
315
Gears, Shafts – 0A4
Output Shaft Overview
1 - Nut
25 Nm + 90° turn
Always replace
2 - Clutch Housing
3 - Adjusting Shim
4 - Small Outer Race/Tapered Roller Bearing
5 - Bearing Inner Race/Small Tapered Roller Bearing
6 - Output Shaft
7 - Bearing Inner Race/Large Tapered Roller Bearing
8 - Seal
9 - Bearing Support
10 - Thrust Washer
11 - 1st Gear
12 - Needle Bearing
13 - Synchronizer Ring
316
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
14 - 1st Gear Outer Race
15 - 1st Gear Synchronizer Ring
16 - Locking Collar with Synchronizer Hub for 1st and 2nd Gears
17 - Lock Ring
18 - 2nd Gear Synchronizer Ring
19 - 2nd Gear Outer Race
20 - Synchronizer Ring
21 - 2nd Gear
22 - Needle Bearing
23 - Thrust Washer
24 - Sleeve for the 3rd Gear Needle Bearing
25 - Needle Bearing
26 - 3rd Gear
27 - 3rd Gear Synchronizer Ring
28 - Locking Collar with Synchronizer Hub for 3rd and 4th Gears
29 - Sleeve
30 - Needle Bearing
31 - 4th Gear Synchronizer Ring
32 - 4th Gear
33 - Thrust Washer
34 - Needle Bearing
35 - Transmission Housing
36 - Sleeve
37 - 5th Gear
38 - Plate Spring
39 - Bolt
80 Nm + 90° turn
Always replace
VW Golf & GTI Quick Reference Specification Book • January 2014
317
Rear Final Drive, Differential – 0A4
Differential Overview
1 - Transmission Housing
2 - Adjusting Shim
3 - Outer Race/Tapered Roller Bearing
4 - Inner Race/Tapered Roller Bearing
5 - Differential Housing
6 - Inner Race/Tapered Roller Bearing
7 - Outer Race/Tapered Roller Bearing
8 - Clutch Housing
9 - Sleeve
10 - Seal
11 - Seal and Sleeve (One Piece)
12 - Bolt
25 Nm
13 - Flange Shaft
14 - Flange Shaft Pressure Spring
318
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
0A4
15 - Thrust Washer
16 - Tapered Ring
17 - Locking Ring
18 - Thrust Washer Union
19 - Large Differential Bevel Gear
20 - Threaded Piece
21 - Differential Taper Axle
22 - Adapter Sleeve
23 - Small Differential Bevel Gear
24 - Large Differential Bevel Gear
VW Golf & GTI Quick Reference Specification Book • January 2014
319
Manual Transmission – 02Q
General, Technical Data
Transmission Identification
Code letters and build date -arrow 1- manual
transmission 02Q -arrow 2-
320
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
Manual Transmission 02Q -arrow 2-
Engine Code and Build Date -arrowExample:
GRF
Identification codes
25
Day
11
Month
3
Year (2003)
of manufacture
VW Golf & GTI Quick Reference Specification Book • January 2014
321
Engine Codes, Transmission Allocation,
Ratios and Capacities
Manual transmission
Identification codes
Manufactured
Allocation
from
through
Engine
Ratio: Z1 : Z2
Final drive I
Final drive II
Drive axle flange diameter
Manual transmission
Identification codes
Manufactured
Allocation
Ratio: Z1 : Z2
from
through
Engine
Final drive I
Final drive II
Drive axle flange diameter
6-Speed 02Q
KZS
LHD
05/2009
05.2009
05.2011
2.0 L - 147 KW
2.0 L - 103 kW
turbo diesel
70:19 = 3.684
69:20 = 3.450
70:24 = 2.917
69:25 = 2.760
107 mm
107 mm
6-Speed 02Q
NFP
KZV
05.2011
11.2009
2.0 L - 103 kW
turbo diesel
69:20 = 3.450
69:25 = 2.760
107 mm
2.0L - 188 kW TFSI
72 : 17 = 4.235
72 : 22 = 3.273
• Final drive I for “1st” to “4th” gear
• Final drive II for “5th”, “6th” and reverse gears
Refer to the Electronic Parts Catalog (ETKA) for the following:
• Individual gear ratios
• Transmission fluid
• Clutch allocation
322
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
VW Golf & GTI Quick Reference Specification Book • January 2014
323
Clutch – 02Q
Clutch Pedal Overview
1 - Bulkhead
2 - Gasket
Always replace
3 - Mounting Bracket
4 - Bolt
5 - Over-Center Spring
6 - Bushing
7 - Pin
8 - Clutch Pedal
9 - Mount
10 - Gasket
Always replace
11 - Master Cylinder
12 - Clutch Position Sensor -G47613 - Circlip
324
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
14 - Supply Hose
15 - Nut, Self Locking
25 Nm
Always replace
16 - Nut
25 Nm
Always replace
17 - Jounce Bumper
VW Golf & GTI Quick Reference Specification Book • January 2014
325
Hydraulics Overview
1 - Brake Fluid Reservoir
2 - Spring Clamp
Not installed on all vehicles.
3 - Supply Hose
4 - Master Cylinder
5 - Clip
6 - Seal/O-ring
7 - Mount
8 - Clutch Pedal
9 - Nut
15 Nm
Always replace
10 - Hose/Line Assembly
11 - Bracket
12 - Pipe
13 - Bracket
14 - Seal/O-ring
326
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
15 - Breather Assembly
16 - Clip
17 - Breather Valve
18 - Cap
19 - Clutch Slave Cylinder
20 - Transmission
VW Golf & GTI Quick Reference Specification Book • January 2014
327
Clutch Release Mechanism Overview
1 - Transmission
2 - Input Shaft Seal
3 - Clutch Slave Cylinder with Release Bearing
4 - Bolt
Without locking fluid, tighten to 12 Nm (slave cylinder with a metal
housing only)
With locking fluid, tighten to 15 Nm (slave cylinder with a plastic
housing only)
Always replace
5 - O-ring
328
VW Golf & GTI Quick Reference Specification Book • January 2014
Luk Clutch Assembly Overview
Manual Trans. –
02Q
1 - Dual Mass Flywheel
2 - Clutch Disc
3 - SAC Pressure Plate
4 - Bolt
M6 bolt: 13 Nm
M7 bolt: 20 Nm
Loosen and tighten in small steps and in a diagonal sequence.
VW Golf & GTI Quick Reference Specification Book • January 2014
329
Sachs Clutch Assembly Overview
1 - Dual Mass Flywheel
2 - Clutch Disc
3 - Pressure Plate
4 - Bolt
M6 bolt: 13 Nm
M7 bolt: 20 Nm
Loosen and tighten in small steps and in a diagonal sequence.
330
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
VW Golf & GTI Quick Reference Specification Book • January 2014
331
Controls, Housing – 02Q
Shift Lever and Housing Overview
1 - Base Plate
Always replace
2 - Gasket
Always replace
3 - Shift Lever
4 - Washer
5 - Lock Washer
6 - Selector Cable
7 - Bushing
8 - Shift Cable
9 - Sound Insulation
10 - Bearing Shell
11 - Bushing
12 - Lock Washer
13 - Pressure Spring
332
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
14 - Bushing
15 - Shift Lever Guide
16 - Nut
M6 nut: 8 Nm
M8 nut: 25 Nm
17 - Gasket
18 - Shift Housing
VW Golf & GTI Quick Reference Specification Book • January 2014
333
Shift and Selector Cables, with a Metal
Cable Bracket and Relay Lever
1 - Shift Cable
2 - Selector Cable
3 - Lock Washer
Always replace
4 - Lock Washer
Always replace
5 - Shift Housing
6 - Bolt
20 Nm
7 - Cable Bracket
8 - Grommet
9 - Spacer
10 - Nut
20 Nm
11 - Cable Retainer
334
VW Golf & GTI Quick Reference Specification Book • January 2014
Manual Trans. –
02Q
12 - Relay Lever
13 - Bushing
14 - Lock Washer
Always replace
15 - Sliding Shoe
16 - Transmission Shift Lever
17 - Self-Locking Nut
23 Nm
Always replace
18 - Cable Retainer
VW Golf & GTI Quick Reference Specification Book • January 2014
335
Transmission Housing and Gear Shift Unit Overview
1 - Countersunk Bolt
2 - Flange Shaft with Pressure Spring
3 - Lock Ring
4 - Sealing Cap
5 - Lock Ring
6 - Back-up Lamp Switch -F420 Nm
7 - Seal
8 - Drain Plug
Tightening specification, see Different Versions of the Oil Fill and
Drain Plugs below
9 - Seal
Always replace
10 - Bolt
6 Nm
11 - Transmission Neutral Position Sensor -G701336
VW Golf & GTI Quick Reference Specification Book • January 2014
12 - Locking Screw
Metal: 45 Nm
Plastic: 30 Nm
Always replace
13 - Bolt
There are different bolts and tightening specifications:
Internal hex round head M9 aluminum bolt = 15 Nm + an additional
180° (1/2) turn
Outer hex head = steel bolt = 15 Nm an additional 90° (1/4) turn
14 - Bolt
There are different bolts and tightening specifications:
Internal hex round head M9 aluminum bolt = 15 Nm + an additional
180° (1/2) turn
Outer hex head = steel bolt = 15 Nm an additional 90° (1/4) turn
15 - Gear Shift Unit
16 - Bolt
20 Nm
Always replace
17 - O-ring
Always replace
18 - Clutch Housing
19 - Transmission Housing
Manual Trans. –
02Q
Different Versions of the Oil Fill and Drain Plugs
● I - Oil fill or drain plug with a multipoint socket head, 45 Nm
● II - Oil fill or drain plug with a hex socket head, 30 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
337
Input Shaft, Output Shaft, Differential,
Bevel Box and Selector Rods (AWD)
1 - Output Shaft, 1st to 4th Gears
2 - Gearshift Rod and Shift Fork for 1st and 2nd Gear
3 - Gearshift Rod and Shift Fork for 3rd and 4th Gear
4 - 5th/6th and Reverse Gear Output Shaft
5 - Gearshift Rod and Shift Fork for 5th and 6th Gear
6 - Reverse Gear Shift Fork
7 - Input Shaft
8 - Reverse Shaft
9 - Thrust Washer
10 - Bleeder
11 - Clutch Housing
12 - Input Shaft Seal
13 - Seal
14 - Clutch Slave Cylinder with Release Bearing
338
VW Golf & GTI Quick Reference Specification Book • January 2014
15 - Bolt
Manual Trans. –
02Q
Always replace
16 - Countersunk Bolt
17 - Bolt
40 Nm + 90° turn
Always replace
18 - Bevel Box
19 - Differential
VW Golf & GTI Quick Reference Specification Book • January 2014
339
Transmission to Engine Tightening Specifications
Item
1
2
3
4
5
6
Fastener size
M12 x 55
With a long M8 threaded pin
M12 x 55
With a short M8 threaded pin or
M12 x 50
Without threaded pin
M12 x 165
With an M8 threaded pin
Also starter to transmission
M10 x 105
M10 x 50
M12 x 70 or M12 x 65
M6 x 8
Small flywheel cover plate (not
present here)
Quantity
1
Nm
80
1
80
2
80
1
2
1
1
40
80
80
10
-A-: Alignment sleeve for centering
340
VW Golf & GTI Quick Reference Specification Book • January 2014
Transmission Mount Bracket to Transmission
Manual Trans. –
02Q
Step Component
Nm
Replace the transmission mount bracket -1- to transmission bolts -arrows-.
1
Bolts -arrows60 Nm + 90°
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
- Phosphorus Replacement Technology to help extend the life of...
- Reduces leaks, oil burnoff and power robbing deposits
- 15,000 miles between oil changes*
- Meets or exceeds the following specifications: API SP/SN...
- Or one year, whichever comes first
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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