After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: PE13025
Date Opened: 2013-07-05
Date Closed: 2013-09-20
Manufacturer’s Name: Hyundai
Motor America
Component Description: POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT
Recall Campaign: 13V355
Summary Description: Front Axle Shaft Failure
Summary
In a letter dated August 9, 2013, Hyundai-Kia America Technical Center, Inc. (Hyundai-Kia) submitted two Defect Information Reports (DIR) to NHTSA identifying a safety defect related to fracture of the right front axle shaft in MY 2013 front wheel drive Hyundai Santa Fe Sport vehicles built from July 13, 2012 through March 12, 2013 and MY 2014 front wheel drive Kia Sorento vehicles built from January 7 through March 12, 2013 (Recall Nos. 13V-355 and 13V-356).According to Hyundai-Kia, the right front axle driveshaft may develop a crack in the area of the stub at the wheel end of the shaft due to problems with the stub supplier's forging process for axles installed in vehicles built prior to March 12, 2013.When moving from a stop, the crack can lead to a separation of the shaft, causing a loud noise and loss of motive power.In addition, should the driver fail to engage the parking brake on an inclined surface, the vehicle may roll.In either case, a crash could result.ODI's review of consumer complaints and data submitted by Hyundai-Kia, identified 21 complaints alleging right-front axle shaft failure and 60 warranty claims related to right front axle replacements.All of the vehicles identified in the complaints and warranty claims were manufactured during the vehicle builds periods identified in the DIR.The Preliminary Evaluation is closed.The ODI report cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers: 10524563, 10524274, 10508727, and 10505768.
NHTSA Action Number: RQ13003
Date Opened: 2013-07-05
Date Closed: 2014-07-22
Manufacturer’s Name: General Motors, LLC
Component Description: ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Summary Description: Generator Control Module Fires
Summary
On July 5, 2013 the Office of Defects Investigation (ODI) opened Recall Query RQ13-003 to investigate whether the service procedures utilized in recall bulletins 13136 and 13142 for safety recall 13V-173 were sufficient to identify the safety defect in the subject vehicles.These safety recalls were issue on May 3, 2013 to address the improper function of the Generator Control Module (GCM) in certain model year (MY) 2012-13 Buick LaCrosse and Regal and MY 2013 Chevrolet Malibu Eco equipped with eAssist.This condition may result in a loss of battery charge, engine stall and/or inability for the vehicle to start.In severe cases it may also lead to odor, smoke and possibly a fire in the trunk.During discussions with General Motors (GM), ODI was informed that the subject vehicles could be separated into 4 distinct build populations, or groups. Group A contained vehicles built from the start of production through 3/19/2012.Group B involved vehicles built from 3/20/2012 to 8/20/2012, group C from 8/21/2012 to 12/31/12, and group D from 1/1/2013 onwards.Bulletin 13136 instructed dealers to inspect and, if necessary, replace the GCM for vehicles in groups A or C.Bulletin 13142 instructed dealers to replace the GCM of any vehicle in group B.Group D vehicles were not recalled.All eAssist vehicles have a Powerpack which contains a BAS (belt alternator-starter) Power Inverter Module (BPIM)/Accessory Power Module (APM) and a 115-V Lithium-Ion battery.The Powerpack is known by GM's Part Description System as the GCM and Battery Module. The BPIM/APM contains 3 multi-layered printed circuit boards (PCBs) comprised of conductive layers separated by isolating layers.Vehicles built within the time periods of groups A and B had PCBs using single isolation layers.Vehicles build in group C had dual isolation layers on 1 of the 3 PCBs, and group D had all 3 PCBs built with dual insulation.Adding dual insulation to a PCB makes it more robust to material and manufacturing variations, and ultimately less susceptible to an electrical short circuit and subsequent failure.Through initial analysis of the GCM failures, GM identified that vehicles within group B contained PCBs that were contaminated during production due to increased production volumes that resulted in inadequate quality control.GM also noted that GCM failures occurred early in the life of the vehicle (typically <1000 miles).Therefore a service procedure was developed to replicate early life failures by subjecting the GCM to high current loads which would cause the identified failure mechanism (copper migration) to occur quickly and reveal any underlying PCB defect.Although groups A and C were built with PCBs containing single layer PCBs, they were built using better quality control, and as the data supports, experienced significantly lower failures.GM advised that for these reasons the two different service procedures were used in the Recall 13V-173 population.In response to ODI's Information Request (IR) GM submitted 234 unique reports related to the alleged problem. It was noted that 197 (84%) of the received reports fell into the group B population.The 2 fire incidents noted were events in which flames were evident and/or damage was experienced outside of the GCM. Both of these incidents involved group B vehicles. One hundred four warranty claims were also submitted in response to the IR, with 96 claims (92%) from group B.It was also noted that none of the claims from groups A or C occurred after the service procedure was conducted, and that the majority of the A or C incidents occurred during the service procedure.Given the data, ODI believes the ser
NHTSA Action Number: PE13024
Date Opened: 2013-06-25
Date Closed: 2013-11-04
Manufacturer’s Name: Honda (American Honda Motor Co.)
Component Description: ELECTRONIC STABILITY CONTROL
Recall Campaign: 13V500
Summary Description: Inappropriate autonomous braking
Summary
In a letter dated October 31, 2013, Honda Motor Company (Honda) submitted a recall notice to NHTSA's Office of Defects Investigation describing a defect in the Vehicle Stability Assist (VSA) system in approximately 344,187 model year (MY) 2007 and 2008 Honda Odyssey vehicles produced from August 8, 2006 through September 8, 2008 (NHTSA Recall 13V-500, Honda Recall JC5).The report describes a defect condition caused by a combination of VSA system components and software that is unique to the MY 2007-2008 Honda Odyssey vehicles.The condition may result in unexpected brake application by the VSA system with no brake lamp illumination.The braking forces resulting from the condition can approach the maximum braking capability of the vehicle.Honda's investigation determined that (1) if the yaw rate sensor off-set exceeds a certain value, (2) the sensor calibration is not completed before the vehicle starts moving after start-up, and (3) the vehicle is driven in a specific manner; the VSA system may build hydraulic pressure in the brake system resulting in heavy, unexpected braking without the driver applying the brake pedal.Honda estimates that the parts necessary to correct this condition will not be available until March 2014.Pending part availability, Honda will send interim letters to affected owners including instructions to avoid the defect condition using a procedure to ensure proper VSA system calibration after each vehicle start-up, as well as instructions about what to do if unexpected brake application occurs while driving.Once the remedy parts are available, Honda will send a second notice advising owners to bring their vehicle to their dealer for installation of a redesigned yaw rate sensor.This investigation is closed.
NHTSA Action Number: PE13022
Date Opened: 2013-06-20
Date Closed: 2013-10-30
Manufacturer’s Name: Pierce Manufacturing
Component Description: PARKING BRAKE:CONVENTIONAL:AIR
Recall Campaign: 13V435
Summary Description: Parking Brake Failure
Summary
On June 20th, 2013, the Office of Defects Investigations (ODI) opened this Preliminary Evaluation on 2013 Pierce Arrow fire trucks based on a single Vehicle Owners Questionnaire (VOQ #10512931), which reported five unique allegations of parking brake failures.The VOQ indicated that while the parking brake was activated, the fire trucks unexpectedly started to roll.On July 1st, 2013, an ODI investigator met with Pierce field engineers at an authorized Pierce facility located in Maryland to duplicate the alleged failure.The Pierce field engineers were able to duplicate the issue and pinpoint the failure mechanism.A quarter turn ball valve installed between the glad hands connector and the parking brake can cause a restriction and build up of air pressure in the parking brake circuit.This increased air pressure can prevent the application of the spring-loaded parking brake allowing the truck to roll when the operator believes the parking brake is applied As a corrective action, Pierce will remove the quarter turn ball valve and reconnect the glad hand signal hose into the primary air tank.This Preliminary Evaluation has been closed with a safety recall (13V435).
NHTSA Action Number: PE13023
Date Opened: 2013-06-20
Date Closed: 2013-09-20
Manufacturer’s Name: Kawasaki Motors Corp., U.S.A.
Component Description: FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM
Recall Campaign: 13V328
Summary Description: Motorcycle stalling
Summary
ODI opened this PE with eighteen (18) allegations of stalling while riding a subject motorcycle.During the course of gathering information about this subject, Kawasaki decided to address the stalling issue.Kawasaki has informed ODI they intend to remedy approximately 11,097 2013 Model Year Ninja 300 and 300 ABS motorcycles by replacing the Engine Control Unit.Kawasaki's recall (13V-328) resolves the issue raised by this investigation and therefore this investigation is closed.The ODI reports cited above can be reviewed at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following 56 complaint identification numbers:10498192,10498532,10503493,10503834,10505012,10505031,10505117, 10505548,10505580,10509113,10509756,10510493,10510706,10512296, 10512579,10513051,10513978,10515717,10519423,10521588,10521827, 10521883,10521889,10521959,10521981,10522157,10522286,10522328, 10522426,10522861,10522984,10522991,10523178,10523506,10524022, 10524290,10525055,10525055,10525289,10525289,10525910,10525910, 10531686,10531686,10532034,10532034,10532226,10532226,10532373, 10532373,10532447,10532447,10532590,10532590,10534559,10536049
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