After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: EQ22001
Date Opened: 2022-04-01
Date Closed: 2025-01-07
Manufacturer’s Name: LG Energy Solutions
Component Description: ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Recall Campaign: 23V840
Summary Description: LGES High Voltage Battery Failures
Summary
On April 1, 2022, the National Highway Tran??c Safety Administration (NHTSA) opened an Equipment Query (EQ) to contact and obtain information from LG Energy Solutions (LGES), a supplier of high voltage batteries, and its purchasers that received the same or similar high voltage batteries as identin??ed in recalls for Mercedes Benz 20V107, Hyundai
20V630, General Motors
20V701 and 21V650, Hyundai
21V127, Stellantis 22V077, and Volkswagen
22V162. The purpose of contacting these companies was to 1.) make the companies aware of the defects as described in the aforementioned recalls, 2.) have those companies determine the impact, if any, those defects have on the vehicles they manufactured, and 3.) ensure safety recalls are conducted as appropriate. On April 4, 2022, the Recall Management Division (RMD) issued an Information Request (IR) to LGES requesting: 1.) LGES provide a list of all customers that received the same or similar LGES high voltage batteries, 2.) the submission of a Part 573 Defect Information Report (DIR) to NHTSA or an explanation as to why LGES will not supply a report, and 3.) specin??c information related to the structure, materials and location of the manufacturing plant of the high voltage battery
. On May 2, 2022, LGES responded to NHTSA's IR, explaining that high voltage batteries contain three primary components: cells, modules, and packs. LGES stated that cells, modules, and packs are "manufactured in a separate process and customized to meet the specin??cations and tolerances of a specin??c OEM's design and performance requirements." LGES further noted that, due to this highly customized process, each battery line is unique to each OEM and its application, and, therefore, LGES will not submit a DIR related to the aforementioned recalls. On October 5, 2022, RMD issued a follow-up IR to LGES requesting a list of all purchasers of LGES high voltage battery
cells, modules, or packs for automotive applications within the past n??ve years and intended for the U.S. market and territories. On November 7, 2022, LGES responded to the follow-up IR providing a list of purchasers of LGES cells, modules, or packs. On January 20, 2023, RMD reached out to the listed light vehicle manufacturers requesting they submit a Part 573 Recall Report or provide a detailed explanation as to why they would not be submitting a report. The responses from the vehicle manufacturers were generally consistent with LGES's assertion that each high voltage battery
application is unique to each model of vehicle. They also explained that the defects described by the subject recalls were not all identical and there was insun??cient evidence at that time to suggest a DIR was necessary. In the course of this EQ, additional safety recalls were announced. On May 25, 2023, Jaguar
Land Rover
(JLR) notin??ed NHTSA of a safety-related defect in certain 2019-2024 Jaguar
I-PACE vehicles, in which the high-voltage battery
may overheat. This n??ling was assigned Recall No. 23V369. On September 8, 2023, Ford
Motor Company (Ford
) notin??ed NHTSA of a safety-related defect in certain 2020-2022 Lincoln
Aviator and Ford
Explorer vehicles equipped with 3.0L PHEV engines, in which a manufacturing defect in one or more of the high voltage battery
cells may result in an internal short circuit and battery failure. This n??ling was assigned Recall No. 23V626. On December 13, 2023, Porsche
Cars North America (Porsche
) notin??ed NHTSA of a safety-related defect in certain 2021-2023 Porsche
Taycan, 2021-2022 Taycan 4S, Taycan Turbo S, Taycan Turbo, Taycan 4 Cross Turismo, Taycan 4S Cross Turismo, Taycan Turbo Cross Turismo, 2022 Taycan GTS, and Taycan GTS Sport Turismo vehicles, in which the high-voltage battery
may experience a short circuit within the battery modules. This filing was assigned Recall No. 23V-840. On December 20, 2023, Volkswagen
Group of America (VW
) notin??ed NHTSA of a safety-related defect in certain 2020-2022 E-Tron Sportback Quattro and 2019-2022 E-Tron Quattro vehicles, in which the high-voltage battery
modules may overheat. LGES was identin??ed as the supplier of the high voltage batteries in each of these recalls. This filing was assigned Recall No. 23V867. On March 7, 2024, in response to these additional recalls conducted by JLR, Ford
, Porsche
and VW
, RMD issued another follow-up IR requesting LGES explain how the safety defects identin??ed in a total of 9 recalls, which involve charge limit remedies or "anode" failures, are not the same or similar defects necessitating a DIR be n??led with NHTSA in accordance with 49 CFR 573.3(f). On May 1, 2024, LGES responded stating, "(i) not all of the OEMs implemented charge limits (and there are some din??erences in implementation among several that did); and (ii) the cell defects, to the extent identin??ed at this time, are din??erent among the various products." LGES also stated that the root cause has not been fully determined in several of the recalls. LGES concluded that, since each vehicle manufacturer's application is unique in its specifications and production, the root cause of the defect has not been determined in some of the recalls, and because the recalls in which a root cause have been determined are not common across the various manufacturers, LGES would not submit a Part 573 Recall Report for the matter. The EQ is closed; however, NHTSA will continue to monitor and review all available reports and other data for like conditions and may re-open this query or initiate a new query or other investigation, as appropriate. The closing of this EQ does not constitute acceptance of LGES's interpretation of NHTSA regulations as outlined in its May 1, 2024 response. Specifically, NHTSA does not adopt LGES's assertion that the battery cells at issue are customized such that they are not "installed in the vehicles of more than one manufacturer" under 49 C.F.R. 573.3(f).
NHTSA Action Number: AQ22001
Date Opened: 2022-03-24
Date Closed: 2025-01-16
Manufacturer’s Name: Pony.ai
Component Description: ELECTRICAL SYSTEM:ADAS:AUTONOMOUS/SELF DRIVING
Recall Campaign:
Summary Description: NHTSA SGO 2021-01 Reporting Requirements
Summary
On October 28, 2021, a vehicle equipped with an automated driving system (ADS) manufactured and operated by Pony.ai crashed in Fremont, California (subject crash). After learning of the crash, NHTSA engaged with Pony.ai regarding the company's recall and reporting responsibilities under the Motor Vehicle Safety Act (Safety Act). This engagement led Pony.ai to submit three reports under NHTSA's Standing General Order 2021-01 (SGO), which requires reporting of certain crashes involving ADS or Level 2 Advanced Driver Assistance Systems equipped vehicles. Pony.ai n??led the n??rst such report for the subject crash on November 17, 2021, and it n??led updates to this report on November 29, 2021, and December 15, 2021. After further engagement with NHTSA regarding the company's software changes following the crash, Pony.ai n??led a Part 573 Safety Recall Report on March 3, 2022 (Recall No. 22E-016). NHTSA subsequently opened two investigations to assess Pony.ai's response to the crash, including the timeliness of the company's crash reporting and the sun??ciency of the recall. Specin??cally, Audit Query AQ22001 was opened on March 24, 2022, to consider whether Pony.ai complied with the crash reporting requirements of the SGO when reporting the subject crash. Recall Query RQ22001 was opened on April 10, 2022, to evaluate the scope of the population an??ected by Recall No. 22E-016 and the remedy described in the recall. NHTSA issued a detailed Special Order to Pony.ai under RQ22001, requesting more information about the subject crash and Pony.ai's response to it. Pony.ai's response to the Special Order was voluminous, spanning a series of rolling productions. After assessing this material, NHTSA closed RQ22001 on October 30, 2023, explaining that ODI believes that the company's recall properly identin??ed both the ADS software error that precipitated the crash and the vehicles an??ected by the defect. Based on the available information, Pony.ai has implemented process and procedural changes that are designed to prevent the recurrence of the specific problems that arose with the ADS in the subject crash, as well as the company's response and reporting for such incidents. NHTSA has engaged extensively with Pony.ai regarding the company's responsibilities under the Safety Act, including its reporting responsibilities under the SGO. The company has continued to submit reports under the SGO since the subject crash, mostly consisting of monthly reports that no new crashes or updates to prior crashes exist. NHTSA has not identified any other concerns regarding Pony.ai's SGO reporting since the subject crash. The available information does not warrant further action at this time. The closing of this investigation does not constitute a finding by NHTSA regarding Pony.ai's compliance with the Safety Act. NHTSA will continue to monitor Pony.ai's reporting and reserves the right to take additional action as warranted by future circumstances.
Read More...NHTSA Action Number: PE22003
Date Opened: 2022-02-21
Date Closed: 2024-04-18
Manufacturer’s Name: Honda (American Honda
Motor Co.)
Component Description: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING
Recall Campaign:
Summary Description: Inadvertent Automatic Emergency Braking
Summary
On February 21, 2022, the Office of Defects Investigation (ODI) opened Preliminary Evaluation (PE22003) to assess reports of inadvertent activation of the Collision Mitigation Braking System (CMBS), an automatic emergency braking (AEB) system, in model year 2017-2019 Honda CR-V and 2018-2019 Honda
Accord vehicles. The reports allege that activation of the AEB system occurs while driving with no apparent obstruction in the vehicle's forward path, resulting in sudden vehicle deceleration. Honda
indicated that they were aware of a total of X,XXX reports that may relate to the alleged defect. Honda
provided analysis of the alleged defect and alleges that some customers possibly had an inadequate understanding of the CMBS and its limitations. However, many consumer complaints allege that Honda
dealerships were unable to reproduce the condition or state that they were informed that this is considered normal CMBS operation. To date, ODI has received a total of 1,081 consumer complaints of inadvertent activation of CMBS in the subject vehicles. A total of 24 complaints alleged a crash and 42 alleged an injury. The Total column in the Failure Report Summary removes duplicate reports and shows the total number of reports with unique VINs from all Manufacturer, ODI, and EWR data sources. In some cases, there were multiple reports associated with a particular vehicle in which recurring failures were alleged. In total, there were X,XXX reports, 84 injury incidents and 40 crashes involving vehicles with unique VINs that may relate to the alleged defect. PE22003 has been upgraded to an Engineering Analysis (EA24002) to further assess the scope, frequency, and potential safety related consequences of the inadvertent AEB activations. Further the scope has been expanded to include assessment of model year 2020-2022 Honda
CR-V and Accord vehicles. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.
NHTSA Action Number: PE22002
Date Opened: 2022-02-16
Date Closed: 0000-00-00
Manufacturer’s Name: Tesla, Inc.
Component Description: FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL:SOFTWARE:SIGNAGE/SIGNAL RECOGNITION
Recall Campaign:
Summary Description: Unexpected Brake Activation
Summary
The Office of Defects Investigation (ODI) has received 354 complaints alleging unexpected brake activation in 2021-2022 Tesla Model 3 and Model Y vehicles. Received over the past nine months, the reports have often been characterized as "phantom braking" by consumers. Tesla
describes the subject vehicles as equipped with a suite of advanced driver assistance system (ADAS) features referred to as Autopilot which Tesla
states will allow the vehicle to brake and steer automatically within its lanes.The complaints allege that while utilizing the ADAS features including adaptive cruise control
, the vehicle unexpectedly applies its brakes while driving at highway speeds. Complainants report that the rapid deceleration can occur without warning, at random, and often repeatedly in a single drive cycle.ODI is opening this Preliminary Evaluation (PE) to determine the scope and severity of the potential problem and to fully assess the potential safety-related issues.The ODI reports cited above are available to review online at NHTSA.gov under ODI identification numbers listed in the attachment to this resume.
NHTSA Action Number: PE22001
Date Opened: 2022-02-07
Date Closed: 2022-12-19
Manufacturer’s Name: Honda (American Honda
Motor Co.)
Component Description: BACK OVER PREVENTION
Recall Campaign: 22V867
Summary Description: Rear-View Camera Failure
Summary
On February 7, 2022, the Office of Defects Investigation (ODI) opened Preliminary Evaluation (PE22-001) to assess alleged failures of the rear-view camera (RVC) in 2017-2018 Model Year Honda Ridgeline vehicles. At this time, ODI has received a total of 107 complaints with allegations of the RVC image failing to display when the vehicle was in reverse.The RVC wire harness is manufactured with a protective corrugated tubing and harness guide to help mitigate stress on the RVC wire harness when the tailgate was opened and closed. Honda
determined the length of corrugated tubing inserted into the harness guide was insufficient to provide optimal protection for the wire harness. This lack of protection for RVC wire harness led to severe wire harness damage that ultimately led to the failure of the RVC image to display due to a lack of connectivity.On November 23, 2022, Honda
filed a defect information report recalling all 2017-2019MY Honda
Ridgeline vehicles. The dealer will replace the RVC tailgate harness with an improved wire harness that has longer corrugated tubing to protect the wire harness.In view of the recall action being taken by Honda
, 22V-867, ODI is closing this Preliminary Evaluation. NHTSA reserves the right to take additional action if warranted by future circumstances. The ODI reports cited above are available to review at NHTSA.gov under the following ODI identification numbers:11206191, 11298458, 11319870, 11329993, 11341373, 11343035, 11343035, 11343441, 11350026, 11350162, 11361959, 11362378, 11362758, 11363268, 11372604, 11373525, 11374112, 11388328, 11395026, 11397565, 11397936, 11398930, 11399178, 11400366, 11403360, 11403368, 11404149, 11408414, 11413184, 11415248, 11415847, 11417394, 11419669, 11420068, 11422394, 11422938, 11428514, 11431246, 11437880, 11438172, 11440548, 11441551, 11443328, 11447502, 11448600, 11449291, 11450413, 11451727, 11451728, 11451753, 11451793, 11451847, 11451959, 11452077, 11452433, 11452769, 11453044, 11453189, 11453403, 11453442, 11453622, 11455106, 11456922, 11456929, 11457013, 11457158, 11457908, 11458258, 11458430, 11458861, 11459046, 11459437, 11459517, 11460875, 11461017, 11461047, 11461083, 11461652, 11462082, 11462401, 11462703, 11464525, 11464749, 11465214, 11466731, 11466931, 11470232, 11470656, 11470768, 11471427, 11471889, 11471950, 11472343, 11472927, 11473801, 11473970, 11476348, 11479379, 11479629, 11480475, 11482614, 11484718, 11485708, 11485720, 11485774, 11485930, 11486546
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