Recall 9902577 – Cracked LP Gas Quick Disconnect Fitting – 2022 Starcraft Super Lite & Super Lite Maxx Travel Trailers

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May 5, 2022 NHTSA CAMPAIGN NUMBER: 22V302000

Cracked LP Gas Quick Disconnect Fitting

A gas leak in the presence of an ignition source can increase the risk of a fire.

 

NHTSA Campaign Number: 22V302

Manufacturer Starcraft RV

Components EQUIPMENT

Potential Number of Units Affected 785

 

Summary

Starcraft RV (Starcraft) is recalling certain 2022 Super Lite and Super Lite Maxx travel trailers. The quick disconnect fittings in the LP gas system may be cracked, causing a gas leak.

 

Remedy

Dealers will replace the quick disconnect fittings, free of charge. Owner notification letters were mailed May 23, 2022. Owners may contact Starcraft customer service at 1-800-283-8267. StarCraft number for this recall is 9902577.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Flex Tech Quick Disconnect

Bulletin Type: Recall Publication Date:  May 2022
Bulletin #(s): 22V-301, 2022-236 Make(s): Jayco
Job Code(s): 9901577 Model(s): North Point, Pinnacle, Seismic
Flat Rate(s): 9901577A .10 Inspection Only

9901577B .30  Replacement

Model Year(s): 2021-2022

 

Incident: Porosity and contamination of the brass on the Quick Disconnect.
Affected Units: Certain 2021-2022 Jayco North Point, Pinnacle; Certain 2022 Jayco Seismic
Parts Kit: Kit#: 22V-301A
Contents: 1 ea. – Quick Disconnect
Misc. Tools & Supplies:

 


Flex Tech Quick Disconnect

Bulletin Type: Recall Publication Date:  May 2022
Bulletin #(s): 22V-303, 2022-235 Make(s): Highland Ridge
Job Code(s): 9904577 Model(s): Mesa Ridge, Open

Range, Range Lite,

Open Range Roamer

Range Lite, Silverstar

Flat Rate(s): 9901577A .10 Inspection Only

9901577B .30  Replacement

Model Year(s): 2021-2022

 

Incident: Porosity and contamination of the brass on the Quick Disconnect.
Affected Units: Certain 2021-2022 Highland Ridge Mesa Ridge, Open Range, Open Range Roamer Range Lite, Range Lite; Certain 2021-2022 Highland Ridge Silverstar
Parts Kit Details: Kit#: 22V-301A
Contents: 1 ea. – Quick Disconnect
Misc. Tools & Supplies:

 


Flex Tech Quick Disconnect

Bulletin Type: Recall Publication Date:  May 2022
Bulletin #(s): 22V-302, 2022-234 Make(s): Starcraft
Job Code(s): 9902577 Model(s): Super Lite Maxx, Super Lite
Flat Rate(s): 9901577A .10 Inspection Only

9901577B .30  Replacement

Model Year(s): 2022

 

Incident: Porosity and contamination of the brass on the Quick Disconnect.
Affected Units: Certain 2022 Starcraft Super Lite Maxx & Super Lite
Parts Kit Details: Kit#: 22V-301A
Contents: 1 ea. – Quick Disconnect
Misc. Tools & Supplies:

 


FLEX TECH QUICK DISCONNECT INSPECTION

  • Inspect the Quick Disconnect at the exterior grill for a black dust cap. (Figure 1) File for inspection only if the dust cap is any other color. Complete repair instructions below if the dust cap is black.

 

INSTRUCTIONS FOR REPLACING THE FLEX TECH QUICK DISCONNECT

1) Replace the Quick Disconnect at the exterior grill location and use soapy water to check if there is an LP leak after installing the new Quick Disconnect.

 

Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law.
903 South Main Street  •  P.O. Box 460  •  Middlebury, IN 46540

22V-301 Recall Flex Tech Disconnect
May 2022

 


Chronology :

April 6, 2022 an internal communication was received informing Jayco that an RV manufacturer was investigating cracked quick disconnects supplied by Flex-Tech. An internal investigation was conducted.

April 19, 2022 Flex-Tech provided shipment information to Jayco and indicated that they sent suspect quick disconnects to Jayco between July 1, 2021 and April 19, 2022.

Jayco monitors its complaints and warranty claims and noticed two units built in this time frame had a warranty claim for a cracked quick disconnect.

April 25, 2022 the Warranty Incident Review Committee (WIRC) discussed this incident and elevated to the Corrective and Preventive Action Committee (CPAC).

May 4, 2022 CPAC met to discuss this incident and elevated this incident to the Safety Steering Committee (SSC).

On April 28, 2022 SSC met and voted that a safety recall was appropriate for this incident.

 


22E034 – Cracked LP Gas Quick Disconnect Fitting – Mr. Heater 1/4 Quick Connector Set

 

22E034 – Cracked LP Gas Quick Disconnect Fitting – Mr. Heater 1/4 Quick Connector Set

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
STARCRAFT SUPER LITE 2022
STARCRAFT SUPER LITE MAXX TT 2022

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-22V302-5337.PDF 215.408KB

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Recall Acknowledgement

RCAK-22V302-7396.pdf 689.71KB

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Remedy Instructions and TSB

RCRIT-22V302-4203.pdf 637.27KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V302-4726.pdf 190.885KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V302-8498.pdf 216.075KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V302-9194.PDF 211.13KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V302-6928.PDF 211.228KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V302-8596.PDF 211.315KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V302&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
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