Steering Gearbox May Loosen – 2017-2022 Proterra Catalyst & ZX5

“This site contains affiliate links for which OEMDTC may be compensated”

February 28, 2022 NHTSA CAMPAIGN NUMBER: 22V114000

Steering Gearbox May Loosen

A loose steering gearbox can cause a loss of steering control, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V114

Manufacturer Proterra, Inc.

Components STEERING

Potential Number of Units Affected 425

 

Summary

Proterra, Inc. (Proterra) is recalling certain 2017-2019 35 foot Catalyst E2, 2017-2019 40 foot E2, 2020-2021 35 foot RR, 2019-2020 40 foot RR, 2019-2022 40 foot ZX5, and 2020-2022 35 foot ZX5 buses. The plexus adhesive between the torque limiter plate and the bus body may be insufficient, causing the bolts that secure the steering gearbox to loosen.

 

Remedy

Dealers will install a mechanical fastener and new bolts on the steering gearbox, and install a new torque plate, as necessary, free of charge. Owner notification letters were mailed October 7, 2022. Owners may contact Proterra’s customer service at 1-864-438-0000.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


STEERING GEARBOX TORQUE STRIPE AND RE-TORQUE FLEET CHECK

Retrofit Description:

This fleet check is to verify that the Steering Gear mounting bolts have maintained securement. Loss of securement may indicate that the plexus adhesive layer may be insufficient between the torque plate and the chassis. If the vehicle fails this inspection, then further invasive testing can be done to evaluate the adhesive layer. This procedure verifies the Steering Gearbox securement bolt torque. It is the same process used to verify this torque during regular preventative maintenance checks of the suspension.

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [951.09 KB]

 


Chronology :

In December 2021, Proterra received a customer report of a steering gearbox failure. Proterra investigated and determined the root cause of this failure was the same as the root cause of two 2020 incidents of loose steering gearbox bolts. The 2020 incidents led Proterra to declare a voluntary safety recall (20V-664) in October 2020 on 169 vehicles. The vehicle in the December 2021 report was not one of the 169 vehicles included in the 20V-664 campaign.

In January 2022, Proterra’s Quality Compliance Steering Committee met and determined further investigation of this issue was warranted.

On February 21, 2022, the Committee reviewed the investigation findings, including the supplier’s production records related to the amount of plexus adhesive applied to the torque limiter plate. The Committee decided to conduct a voluntary safety recall to address this issue.

As of February 21, Proterra knows of no crashes, injuries, or fatalities associated with this issue.

 


10 Affected Products

Vehicles

MAKE MODEL YEAR
PROTERRA CATALYST 2017-2022
PROTERRA ZX5 2019-2022

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-22V114-3001.PDF 214.808KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [209.77 KB]

 


Recall 573 Report- 03/08/2022

RCLRPT-22V114-3064.PDF 214.816KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [209.78 KB]

 


Recall Acknowledgement

RCAK-22V114-8751.pdf 646.373KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [631.22 KB]

 


Recall 573 Report- 03/09/2022

RCLRPT-22V114-3731.PDF 215.285KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.24 KB]

 


Remedy Instructions and TSB

RCRIT-22V114-5202.pdf 973.915KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [951.09 KB]

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V114-0573.pdf 160.321KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [156.56 KB]

 


Recall 573 Report- 04/22/2022

RCLRPT-22V114-4125.PDF 215.301KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.25 KB]

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22V114-8243.PDF 211.134KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.19 KB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V114-9902.pdf 147.701KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [144.24 KB]

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V114&docType=RCL

 


 

SaleBestseller No. 1
Johnsen's 4611 Power Steering Fluid - 1 Gallon
  • High quality power steering fluid and conditioner
  • Stops Noise
  • Stops slipping
  • Helps prevent unusual wear
  • Protects seals
Bestseller No. 2
Lucas Oil 10008 Power Steering Fluid - 1 Quart
  • Package Dimensions: 23.2 H x 6.9 L x 11.2 W (centimetres)
  • Package Weight: 0.9 kilograms
  • Country of Origin : United States
  • Fit type: Universal
Bestseller No. 3
Bar's Leaks High Mileage Power Steering Repair-It, 16.9 oz
  • REDUCES NOISE AND SMOOTHES OUT HARD STEERING: A unique dual cavity bottle containing a combination of the best performance additives to repair the most common power steering fluid related problems.
  • STOPS LEAKS AND RECONDITIONS RACK & PINION: Power Steering Repair can be used to top-off the existing fluid when low, or add a bottle when changing fluid.
  • RESTORES PREFORMANCE: Works on all vehicles, domestic and import.
  • ADDS PROTECTION: Compatible with ALL types of power steering fluid or ATF, including petroleum, mineral oil and synthetic formulas.
  • REPAIR-IT: Power Steering Repair-It works with all types of power steering fluid or ATF
Bestseller No. 4
Lubegard 23232 Complete Synthetic Power Steering Fluid, 32 fl. oz.
  • The service solution for ALL European, North American, and Asian vehicles (Honda fluid recommended for Honda/Acura vehicles)
  • Reduces friction and protects seals and hoses - extending the life of the power steering system
  • Provides excellent cold and high temperature performance eliminating "morning sickness" stiffness
  • Excellent for use in electric hydraulic systems
  • Cleans and frees sticky turbines and pumps
SaleBestseller No. 5
Lubegard 24242 Complete Synthetic Honda Power Steering Fluid, 32 fl. oz.
  • For 2007 and up Honda and Acura vehicles, Backwards compatible with older Honda and Acura vehicles
  • Lubricates and reduces wear in the pump, Prevents rust of the steel parts
  • Lubricates and fights wear on the gear faces of the turning mechanism (eg. Rack and pinion)
  • Protects and cleans the seals and hoses
  • Contains no seal swellers
SaleBestseller No. 6
Prestone AS269 Power Steering Fluid for Asian Vehicles - 12 oz.
  • Premium full-synthetic formulation specifically engineered for Asian vehicles
  • Provides protection against wear, foaming, and corrosion to maintain optimal performance
  • Designed for extreme temperatures while also providing excellent operation in low temperatures
  • Delivers excellent oxidative stability for extended fluid life
  • Engineered for Honda, Acura, Toyota, Lexus, and all other Asian-manufactured vehicles
Bestseller No. 7
4STEED MOTORS Bundle Fit for Acura and Honda 08206-9002PE Power Steering Fluid Pack of 3 91345RDAA01 + 91370SV4000 Pump Rubber Inlet & Outlet O-Ring Seals Kit 926-157
  • TOP QUALITY / GUARENTEED【Interchange Part Number】: 08206-9002A, 08206-9002, 08206-9002PE, 91345-RP6-A01, 91370-SV4-000, 91370-TA0-000, 91345-R70-P01, 91345-R70-A11, 91345-RDA-A01, 91370-SV4-000, 91345-PDA-E01, 91345-PAA-A01,
  • 【Package Includes】: 3PCS Power Steering Fluid + 1PC Power Steering Pump Rubber Inlet O-Ring Seals + 1PC Power Steering Pump Rubber Outlet O-Ring Seals + Dispensing Cap. The perfect kit for your steering pump
  • 【Recommendations】: Keep your power steering in top form with our complete repair kit.
  • 【Compatible with】: Civic 11-98 1.8L / 2.0L , Acura RDX 12-07 2.3L, Ridgeline 3.5L 11-06, Odyssey 10-98 3.5L, MDX 3.7L 09-02, CR-V 2.4L 09-97, Acura TL 08-99 3.2L 3.5L, Element 2.4L 08-03, Pilot 3.5L 07-04, TSX 2.4L 07-04, Prelude 01-97 2.2L , Accord 2.3L 07-98, Integra 01-98 1.8L, CL 3.2L 01-99
  • 【Size】: 91370-SV4-000 O-Ring (14.4X1.9), 91345-RDA-A01 O-Ring (13.0X1.9), 08206-9002: 12FL. OZ. X 3 = 36FL. OZ. Perfect quantity to do a good job.
Bestseller No. 8
BlueDevil Products Power Steering Fluid w/Stop Leak - 1 Quart
  • Stops Leaks
  • Helps prevent wear and corrosion
  • Improves vehicle longevity and performance
  • Smooths and eases steering operation
  • Helps prevent slippage
SaleBestseller No. 9
Bar's Leaks 1630 Power Steering Stop Leak - 11 oz,Grey
  • 1 bottle treats 4 to 5 quarts of oil
  • Stops and seals steering fluid leaks
  • Works with all types of power steering leaks
  • Part number: 1630
Bestseller No. 10
STP Power Steering Fluid, Steering Wheel Cleaner Protects Against Wear and Pump Breakdown in Cars and Trucks, 32 Oz, STP
  • Protects against wear and pump breakdown caused by abnormal wear, oxidation, and foaming
  • Performs even in sub-zero temperatures
  • Specifically designed for all power steering units
  • For high and low mileage vehicles
  • Use as needed, always consult your owner's manual for fluid specifications

Last update on 2024-06-11 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...