Driver’s Air Bag May Not Deploy – 2019-2021 McLaren GT

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February 23, 2022 NHTSA CAMPAIGN NUMBER: 22V103000

Driver’s Air Bag May Not Deploy

A driver’s air bag that does not deploy as intended can increase the risk of injury in a crash.

 

NHTSA Campaign Number: 22V103

Manufacturer McLaren Automotive Incorporated

Components AIR BAGS

Potential Number of Units Affected 421

 

Summary

McLaren Automotive Incorporated (McLaren) is recalling certain 2019-2021 McLaren GT vehicles. The driver’s air bag and the occupant restraint controller may be improperly connected, which can result in a deactivated driver’s air bag that will not deploy in a crash.

 

Remedy

Dealers will inspect and repair the driver’s air bag connection, free of charge. The manufacturer has not yet provided a schedule for recall notification. Owners may contact McLaren customer service at 1-646-429-8916.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for McLaren Recalls

 


1. Customer Notification Process

McLaren will commence the mailings of letters (example attached) to affected owners on Thursday 17th March.

Customer data has been extracted from McLaren’s central CRM database, and in line with National Highway Traffic Safety Administration (NHTSA) and Transport Canada as the case may be, guidance for voluntary safety recalls, letters must be issued in the first instance and follow up communications can then be sent via email or other contact methods.

Email campaign templates will be made available to enable retailers to follow up using approved marketing assets.  These will be made available via the McLaren Marketing Suite (MMS):

https://www.mclarenmarketingsuite.com

 

2. Immediate Action Required

Beginning on Thursday, 17th March 2022, Retailers should contact customers and make service appointments as soon as reasonably practical. Repairs are to be performed by any McLaren Authorised Retailer regardless of where the vehicle was purchased. Retailers must not refuse to repair a vehicle because it was not purchased from their location.

 

3. Overview

McLaren have launched a voluntary safety recall on the affected vehicles listed in section 6 of this bulletin.

This voluntary recall relates to a potential risk that the connection between the driver’s airbag and the occupant restraint controller may not been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. In the event that the connector is connected but the secondary locking mechanism is not locked, it is possible that the airbag warning light may not illuminate even though the airbag is not operational. In the event of an accident, if the connection is not fully engaged, the driver’s airbag may not deploy, which could lead to more severe injuries.   

 

Image 1 – Driver’s Airbag Connectors (example taken from the Service Information System (SIS))

 

4. Procedure 

4.1  Resistance Actual Values Readout

To complete the required resistance check, please follow the steps below.

— MDS Driver’s Airbag Resistance Actual Values Readout Check (all affected vehicles):

 

Step 1

Connect the MDS to the vehicle and carry out a scan

 

Step2

Select the ORC module and navigate to the Actual Values tab

 

Step3

In the Actual Values tab scroll down and locate the following Actual Values:

— Squib_Resistance_AB1FD_Read

— Squib_Resistance_AB2FD_Read

 

Step4

Compare each value to the correct resistance tolerance limits stated in the table below:

ACTUAL VALUE NAME CORRECT RESISTANCE TOLERANCE LIMITS
Squib_               Resistance_AB1FD_Read Value must be between 2100 mOhm and 5600 mOhm
Squib_Resistance_AB2FD_Read Value must be between 2100 mOhm and 5600 mOhm

 

Table 1 – Correct Resistance Tolerance Limits

 

Step5

If the Squib Resistance values displayed in MDS are within tolerance, take a screenshot of the MDS screen. Ensure the screenshot has captured the values in question clearly, name the file ‘Correct Resistance Values – VIN’ (where VIN is the vehicles VIN) and save it. Open the file to confirm that it is not corrupt. The screenshot will need to be attached to your warranty claim

 

Image 2 – Example Screenshot of MDS Airbag Resistance Actual Value Location

 

— End of MDS Driver’s Airbag Resistance Actual Values Readout Check procedure

 

4.2  Submitting a Technical Request (TR)

If the MDS Airbag Resistance Actual Values Readout Check resulted in values outside of tolerance (not between 2100 mOhm and 5600 mOhm), submit a Technical Request (TR).

 

Please carry out the following:

 

Immediately submit a TR entitled McLaren GT Driver’s Airbag Resistance Check Failed and select High

Priority

 

Take a screenshot of the MDS screen to capture the incorrect values. Ensure the screenshot has clearly captured the values in question, name the file ‘Incorrect Resistance Values – VIN’ (where VIN is the full vehicle VIN) and save it. Open the file to confirm that it is not corrupt

 

Follow ‘FA-RM-10N002-01-001 – Remove/Install Airbag – Steering Wheel’ (McLaren GT), on SIS to gain access to the driver’s airbag connectors. Do not fully remove the airbag and do not disconnect the connectors

 

Without disturbing the connectors take a clear photograph of the condition of the connectors including their locking tabs (secondary locking mechanism) as you found them. Name the photograph ‘Airbag Connectors as found – VIN’ (where VIN is the full vehicle VIN) and save it. Open the photograph to confirm that the file is not corrupt

 

Attach the following to the TR:

1. The screenshot of the incorrect airbag resistance values

2. The photograph of the airbag connectors to the TR

Await further instructions from the TR, which will be responded to with highest urgency

 

Care Point: While working to gain access to the airbag connectors take care not to disturb or alter the condition of assembly of the connectors. Ensure the locking tabs (secondary locking mechanism) of the connectors are not inadvertently pushed in or out whilst gaining access to the area.

 

If the TR advises you to proceed with the physical Disconnect – Check – Reconnect procedure of the airbag connectors, please carry out the following:

 

— Physical Driver’s Airbag Disconnect – Check – Reconnect procedure:

 

Step 1

Disconnect the driver’s airbag connectors and visually inspect them for any anomalies, then fully re-connect the connectors. Make sure both stages of the connectors (including secondary locking mechanism) are correctly locked and engaged. The connector may otherwise be installed, but not locked

 

Step 2

Take a clear photograph of the connectors (now with both locking stages fully engaged). Name the photograph ‘Airbag Connectors after full reconnection – VIN’ (where VIN is the full vehicle VIN) and save it. Open the photograph to confirm that the file is not corrupt

 

Step 3

Install the driver’s airbag in reverse order

 

Step 4

Re-scan the vehicle with MDS and check the AB1FD and AB2FD Squib Resistance Actual Values again. The Squib Resistance Actual Values must now be within the correct resistance tolerance limits (between 2100 mOhm and 5600 mOhm) as stated in ‘Table 1’(section 3.1, step 4) above

 

Step 5

Take a screenshot of the final values from the MDS screen. Ensure the screenshot has captured the values in question clearly, name the file ‘Final Correct Resistance Values – VIN’ (where VIN is the vehicles VIN) and save it. Open the file to confirm that it is not corrupt.

 

Step 6

Reply to the TR and attach:

  1. The photograph of the driver airbag connectors as found when accessed
  2. The photograph of the driver airbag connectors after disconnected and fully reconnected ready for driver airbag re-installation
  3. The screenshot showing the airbag resistance values within the tolerance limits

 

— End of Physical Driver’s Airbag Connector Disconnect – Check – Reconnect procedure.

 

6. Affected Vehicles

The following table provides an overview of the affected vehicles. Vehicles that have had the existing ‘00 N 010 – Driver`s Airbag Resistance Checks’ Service Campaign completed do not require further action. McLaren will report to NHTSA that these vehicles have had the recall action completed.

Your Regional Aftersales Manager will contact you with a list of affected vehicles.

AFFECTED MODEL AFFECTED VEHICLES
McLaren GT All Model Year 2019-2021 vehicles manufactured prior to 7th August 2021

 

IT IS A VIOLATION OF FEDERAL LAW TO SELL OR DELIVER A NEW VEHICLE COVERED BY THIS NOTIFICATION UNTIL THE DEFECT IS REMEDIED.

 


Chronology :

In April 2021, a third-party test house undertook some testing for a new McLaren vehicle using the same connector and occupant restraint controller as on the McLaren vehicles subject to this notification. During a development sled test, it was observed that although the connector was engaged, the secondary locking tab was not locked and the airbag warning light was not illuminated. McLaren launched an investigation into this issue. However, at this point McLaren had no indication of any vehicles in the field with this issue.

In December 2021 McLaren asked its dealers to check the connection status of vehicles using the same combination of connector and occupant restraint controller as was used on the vehicle that had undergone the development sled test.

To date, approximately 300 vehicles have been inspected under this program worldwide. In January 2022, the McLaren warranty team became aware of a vehicle in Germany and a vehicle in California where the respective retailer found the connector to not be fully engaged. On 16 February 2022, McLaren became aware of a vehicle in the United Kingdom where the retailer found the connector to not be fully engaged. McLaren investigated these cases to determine if the airbags had been connected or disconnected after the vehicle left McLaren’s production facility.

On the basis of this investigation, McLaren concluded that the most likely cause was operator error on one of the production lines in the McLaren production facility, and it decided to conduct a safety recall.

To the best of McLaren’s knowledge, this condition has not led to any problems in the field.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
MCLAREN GT 2019-2021

 


9 Associated Documents

Recall Acknowledgement

RCAK-22V103-7366.pdf 646.088KB

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Defect Notice 573 Report

RCLRPT-22V103-5026.PDF 216.376KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V103-3203.pdf 219.242KB

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Recall 573 Report – June 29, 2022

RCLRPT-22V103-6343.PDF 216.43KB

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Recall 573 Report – July 13, 2022

RCLRPT-22V103-3447.PDF 216.539KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-22V103-7836.PDF 211.298KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-22V103-9410.PDF 211.298KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-22V103-0669.PDF 211.298KB

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Owner Notification Letter(Part 577)

RCONL-22V103-9440.pdf 104.88KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V103&docType=RCL

 


 

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BlueDriver Bluetooth Pro OBDII Scan Tool for iPhone & Android
  • [Pro OBD2 Scanner] - BlueDriver is the easiest way to scan and understand your vehicle like a professional mechanic. Read and clear your car’s trouble codes and check engine light.
  • [Read & Clear All The Codes] - BlueDriver's enhanced vehicle diagnostics gives you access to information normally available only to mechanics on their OBD2 scan tools. Now you can read and clear ABS, Airbag, SRS, TPMS codes, and many more.
  • [Get The Right Fix] - Much more than a car code reader, BlueDriver is a diagnostic tool. Get unlimited specific repair reports containing possible causes, reported fixes, and more for virtually every vehicle make and model.
  • [Wireless & Bluetooth Enabled] - Say goodbye to wires. BlueDriver connects with Bluetooth via your phone/tablet to a sensor that plugs into your car's OBDII port. Get all of the capabilities of an expensive code reader & scan tool without any annoying wires.
  • [User-Friendly App and Repair Videos] - BlueDriver gives you more ways to scan and fix your vehicle. Our iOS & Android app connects you to a large database of repair videos with step-by-step directions of repairs.

Last update on 2024-06-10 / Affiliate links / Images from Amazon Product Advertising API

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