RC000255 – Ladder Installed on Wrong Side of Motorhome – 2022 Thor Motor Coach ACE, Freedom Traveler, Hurricane, & Windsport Motorhomes

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February 10, 2022 NHTSA CAMPAIGN NUMBER: 22V076000

Ladder Installed on Wrong Side of Motorhome

An incorrectly installed ladder may break while in use, increasing the risk of injury.

 

NHTSA Campaign Number: 22V076

Manufacturer Thor Motor Coach

Components STRUCTURE

Potential Number of Units Affected 148

 

Summary

Thor Motor Coach (TMC) is recalling certain 2022 ACE, Freedom Traveler, Hurricane, and Windsport motorhomes. The rear ladder may have been installed on the wrong side of the motorhome.

 

Remedy

Dealers will inspect the location of the rear ladder, and reinforce or relocate the ladder as needed, free of charge. Owner notification letters were mailed March 24, 2022. Owners may contact TMC customer service at 1-877-855-2867. TMC’s number for this recall is RC000255.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Recall Repair Instructions

Recall # 22V-076

2022-062

Description/Title: Incorrect Ladder Placement 
Affected Product Line(s): Certain model year 

2022 Ace, Freedom Traveler, Hurricane, & Windsport 

Service Campaign # : RC000255 Released Date: 3/24/2022
Repair Code: Inspect Only:

TMCRC10108Y

 

Repair:

TMCRC10108V

Document Date: 3/24/2022
Time Allowed: Inspect Only:

0.1

 

Repair:

0.5 

Document Revision: A

 

Issue: 

It has been discovered that on certain model year 2022 Ace, Freedom Traveler, Hurricane, and Windsport units, the ladder may have been installed on the incorrect side of the motorhome. The ladder should be installed on the right (passenger) side except the 35M Hurricane/Windsport

 

Tools:

  • Drill
  • #17 Drill Bit
  • Rivet Gun
  • Caulk Gun
  • Roof Sealant
  • Ladder

 

Parts;

  • Hurricane/Windsport Units
    • Order TMC Part Kit #0517564
  • Ace/Freedom Traveler Units
    • Order TMC Part Kit #0517565

 

Instructions:

Please see instructions below pertaining to the type of unit you are repairing.

  • 31C Hurricane/Windsport units
    • Has rear egress window next to ladder. When inspecting this unit make sure the rear egress window opens correctly and does not hit the ladder. If the ladder does not allow the window to open correctly, the ladder will need to be moved and bodywork performed to repair the holes in the rear cap. If the window opens correctly you can proceed with installing the rivets to secure the rear ladder. Replace the screws at the roof mounting points and the two recessed mounting points at the bottom of the ladder.

 

  • Ace/Freedom Traveler units
    • Will need to have all the screws in the ladder replaced with rivets.
  1. Use a # 17 drill bit to pre-drill the holes for the rivets.

 

  1. Install rivets in ladder and make sure the ladder is secured.

 

  1. Use shop supplies to reseal roof after rivet installation.

 


Chronology :

1/19/2022 During a production inspection at Plant 750A, Engineering found two units that had the rear ladder installed on the incorrect side. An inspection was performed on all units still at Thor Motor Coach to determine if there were additional units with a similar issue.

1/20/2022 Inspection on all units still at TMC began to determine if there is an issue with additional units.

2/1/2022 Inspections on units still at TMC were completed and determined that there were units in the field that could potentially be affected. It was determined after further investigation that the installation issue is narrowed down to a specific timeframe of employment at the affected plant.

2/4/2022 TMC’s Safety Committee met and determined a recall would be necessary.

 


4 Affected Products

Vehicles

MAKE MODEL YEAR
THOR MOTOR COACH ACE 2022
THOR MOTOR COACH FREEDOM TRAVELER 2022
THOR MOTOR COACH HURRICANE 2022
THOR MOTOR COACH WINDSPORT 2022

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-22V076-3855.PDF 217.34KB

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Recall Acknowledgement

RCAK-22V076-5438.pdf 646.292KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-22V076-3496.PDF 211.137KB

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Remedy Instructions and TSB

RCRIT-22V076-2230.pdf 768.157KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V076-6470.pdf 140.103KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-22V076-3773.PDF 211.237KB

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Recall Quarterly Report #4, 2022-4

RCLQRT-22V076-5080.PDF 211.429KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V076-0417.pdf 185.121KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V076&docType=RCL

 


 

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