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January 1, 2022 NHTSA CAMPAIGN NUMBER: 22V001000
Fuel Tubes May Crack and Leak Fuel
A high-pressure fuel leak in the presence of an ignition source can increase the risk of a fire.
NHTSA Campaign Number: 22V001
Manufacturer Rosenbauer America
Components FUEL SYSTEM, DIESEL
Potential Number of Units Affected 116
Summary
Rosenbauer America (Rosenbauer) is recalling certain 2018-2021 Commander, 2018-2020 Warrior, and 2020-2022 Commercial 114SD vehicles. The fuel tubes between the fuel rail and the injector for cylinders 4, 5, and 6 may be susceptible to cracking, resulting in a high-pressure fuel leak.
Remedy
Cummins dealers will install vibration isolators, and replace the fuel tubes as necessary, free of charge. Owner notification letters were mailed on March 8, 2022. Owners may contact Cummins customer service at 1-800-286-6467.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
On 12/6/2021, Rosenbauer America received an email alerting of the recall from Account Executive Michael Bartkowski. The internal departments were alerted and preliminary data collection started.
On 12/14/2021, Rosenbauer shared the appropriate VINs tied to Cummins Engine Serial Numbers.
On 12/16/2021, we contacted our local Cummins service providers to address the trucks shipping in December that are in Production. We have alerted our production facilities and provided them with a list of known recalled engines that we received from Cummins. Remedies for Production trucks started on 12/17 and will continue through January as repair parts and technicians become available.
10 Affected Products
Vehicles
MAKE | MODEL | YEAR |
ROSENBAUER | COMMANDER | 2018-2021 |
ROSENBAUER | COMMERCIAL 114SD | 2020-2022 |
ROSENBAUER | WARRIOR | 2018-2020 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-22V001-2894.PDF 217.33KB
Recall Acknowledgement
RCAK-22V001-9031.pdf 645.204KB
Miscellaneous Document- Remedy Completion Postcard
RMISC-22V001-9506.pdf 284.744KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V001-6889.pdf 431.752KB
Recall Quarterly Report #1, 2022-1
RCLQRT-22V001-2631.PDF 211.123KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V001-7207.PDF 211.222KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V001-5087.PDF 211.304KB
Recall Quarterly Report #4, 2022-4
RCLQRT-22V001-7075.PDF 211.405KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V001&docType=RCL
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SEOCONTENT-START
22V-001 recalls@rosenbaueramerica.com On Side A Recall Remedy Completion Form Use this form to provide proof of recall remedy completion to Rosenbauer America for Recall # 22V-001. This information is required for record retention by Rosenbauer America. Customer Name: ______________________________________________ Authorized Cummins Service Provider who completed the remedy: ____________________________________________________________ Last 6 of the VIN: ______________________________________________ Engine Serial Number: __________________________________________ Date of Remedy Completion: _____________________________________ Date this form was sent to Rosenbauer: _____________________________ On Side B Mail to: Rosenbauer America Attn: Lisa Sampson 100 Third St. Lyons, SD 57041
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Recall 22V-001 recalls@rosenbaueramerica.com IMPORTANT SAFETY RECALL Owner Attention: Address City, State, Zip, Country VIN Engine Serial Number March 10, 2022 Re: Safety Recall Notice NHTSA Recall ID# 22V-001 Dear Owner of a Rosenbauer Fire Apparatus: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. This is to inform you that your vehicle may have a defect that could increase the risk of fire due to a potential leak or mist of fuel near an ignition source, which could result in an unexpected injury, crash or damage to your vehicle. Federal law requires the Recall Remedy completed on this unit prior to customer delivery. What is the issue?: In certain Cummins X12 Diesel Engines, the fuel tubes may be susceptible to cracking, resulting in a high pressure fuel leak. Due to the location of the leak, we have a risk of fire therefore, Rosenbauer America is recalling certain fire trucks of the following make-models for 2018- 2020 chassis that have the recalled X12 diesel engine: Rosenbauer Commanders and Warriors as well as Commercial 114SD. The Cummins engines were installed in our production facility from May 2021 to December 2021. How do I know if my truck has this type of equipment? Rosenbauer has worked with Cummins to reconcile the recalled engine serial number to the truck’s VIN. If you have received this letter, we believe the VIN listed above has the recalled engine. However, we request that you verify the engine serial number (ESN) and contact us immediately if the engine serial number listed here is incorrect. Please also check for any diesel fuel leaks and if you see or smell any, contact us and your authorized Cummins service provider so you can get it resolved immediately. How do I resolve this important safety recall? Contact your local authorized Cummins service provider or distributor to schedule the inspection of your recalled engine. You should plan on the initial inspection and repair to take 1-2.5 hours . Even though Cummins is expecting less than 1% of engines to be defective, please keep in mind that if the inspection proves that there is a defect, then your Cummins service provider will need to request replacement parts which could put your truck out of service until new parts can be shipped and installed. We don’t expect this to happen very often but it is a variable to plan for so please make sure Cummins is aware that this is for an emergency vehicle. All inspections and remedies will be provided free of charge. Recall 22V-001 recalls@rosenbaueramerica.com You can find your local service provider by visiting https://www.cummins.com/locations or calling 1- 800-286-6467 (1-800-CUMMINS). If you are having a hard time finding your local Cummins service provider, please reach out to us or your Rosenbauer Dealer. The authorized Cummins service provider may ask what the Cummins campaign number is and it is C2532. They will need your truck’s Engine Serial Number which is located at the top of this letter by your VIN as well as your mileage. Once your truck has been inspected, we ask that you either fill out and mail back the postcard included in this letter (postage is prepaid) or email the same information to us at recalls@rosenbaueramerica.com. That way we can keep track of the trucks that have been inspected for our reporting to the National Highway Traffic Safety Administration. What if I already paid to have this repair completed: Contact Rosenbauer and your Rosenbauer Dealer with the details of the repair as well as a proof of service from Cummins or your Cummins service provider. Once we have received proof of completion, we will mark your truck as having been remedied. What if I no longer own this truck: please contact Rosenbauer to provide the new owner information. Rosenbauer will then contact the new owner. If you are the lessor of this vehicle: please forward a copy of this notice to the lessee within 10 days to comply with federal regulations or you can contact recalls@rosenbaueramerica.com for assistance. If after having attempted to take advantage of this recall you believe you have not been able to have your fire apparatus remedied without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C. 20590 or call the toll-free vehicle safety hotline at 1-888-327-4236 (TTY: 1-800- 424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this safety recall may cause, but your safety is our first concern. Sincerely, Rosenbauer America Warranty Department 100 Third Street Lyons, South Dakota 57041 PH: 605-543-5591 Recall 22V-001 recalls@rosenbaueramerica.com Engine Serial Number Identification Instructions: 1. Lift the chassis cab and locate the Cummins engine: 2. The black serial tag is on the driver side front corner of the engine facing the radiator behind the CAC pipe. 3. It will show the engine serial number. Ensure that it matches the ESN at the top of this letter.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-001 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Rosenbauer America Submission Date : JAN 01, 2022 NHTSA Recall No. : 22V-001 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Rosenbauer America Address : 5190 260th street Wyoming MN 55092 Company phone : 6514621000 Population : Number of potentially involved : 116 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2018-2021 Rosenbauer Commander Vehicle Type : Body Style : Power Train : NR Descriptive Information : Certain Cummins X12 Engines have been recalled due to the fuel tubes between the fuel rail and injector for cylinders 4, 5, and 6 may be susceptible to cracking, resulting in a high pressure fuel link. Because this is in the presence of an ignition source, there is a risk for fire. Even there is a 1% chance of failure per Cummins, Rosenbauer has identified certain trucks that have this engine. Production Dates : MAY 27, 2021 – DEC 31, 2021 VIN Range 1 : Begin : 54F2CB710KWM12481 End : 54F5GC614LWM12686 ✔ Not sequential Vehicle 2 : 2018-2020 Rosenbauer Warrior Vehicle Type : Body Style : Power Train : NR Descriptive Information : Certain Cummins X12 Engines have been recalled due to the fuel tubes between the fuel rail and injector for cylinders 4, 5, and 6 may be susceptible to cracking, resulting in a high pressure fuel link. Because this is in the presence of an ignition source, there is a risk for fire. Even there is a 1% chance of failure per Cummins, Rosenbauer has identified certain trucks that have this engine. Production Dates : MAY 27, 2021 – DEC 31, 2021 VIN Range 1 : Begin : 54F2DB500JWM12096 End : 54F3GE517LWM12900 ✔ Not sequential Part 573 Safety Recall Report 22V-001 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2020-2022 Commercial 114SD Vehicle Type : Body Style : Power Train : NR Descriptive Information : Certain Cummins X12 Engines have been recalled due to the fuel tubes between the fuel rail and injector for cylinders 4, 5, and 6 may be susceptible to cracking, resulting in a high pressure fuel link. Because this is in the presence of an ignition source, there is a risk for fire. Even there is a 1% chance of failure per Cummins, Rosenbauer has identified certain trucks that have this engine. Production Dates : MAY 27, 2021 – DEC 31, 2021 VIN Range 1 : Begin : 3ALHG3FM2MDMR1750 End : 3ALHG3FMXMDMT8066 ✔ Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and injector for cylinders 4, 5, and 6 may be susceptible to cracking, resulting in a high pressure fuel link. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : There is a risk for a high pressure leak that is in the presence of an ignition source which could increase the risk of a fire. Description of the Cause : The subject fuel tubes (for cylinders 4, 5 and 6) are susceptible to cracking due to metal fatigue failure resulting from a combination of vibration strain, assembly strain and material strength. Identification of Any Warning that can Occur : Fuel leaks may be detected during maintenance. Drivers should alert Rosenbauer if they smell fuel or observe a mist due to the fuel leak. Involved Components : Component Name 1 : Cummins X12 Diesel Engine Component Description : NR Component Part Number : D0S3009BX03 Part 573 Safety Recall Report 22V-001 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 2 : Cummins X12 Diesel Engine Component Description : NR Component Part Number : D0S3005BX03 Supplier Identification : Component Manufacturer Name : Cummins Address : 800 West Ryan Road Oak Creek South Dakota 53154 Country : United States Chronology : On 12/6/2021, Rosenbauer America received an email alerting of the recall from Account Executive Michael Bartkowski. The internal departments were alerted and preliminary data collection started. On 12/14/2021, Rosenbauer shared the appropriate VINs tied to Cummins Engine Serial Numbers. On 12/16/2021, we contacted our local Cummins service providers to address the trucks shipping in December that are in Production. We have alerted our production facilities and provided them with a list of known recalled engines that we received from Cummins. Remedies for Production trucks started on 12/17 and will continue through January as repair parts and technicians become available. Description of Remedy : Description of Remedy Program : All parts and labor to perform the remedy will be provided to our customers and dealers free of charge. Cummins will perform the remedy per a list provided by Rosenbauer and inform Rosenbauer date of remedy completion. The remedy program will start as soon as parts are available to make the repairs. According to Cummins, for engines having less than 75 miles, vibration isolators will be added to the fuel tubes. For engines having more than 75 miles, the recalled fuel tubes will be replaced and vibration isolators will be added. How Remedy Component Differs from Recalled Component : The difference will be if the remedied engine has vibration isolators as both remedies include installing those. Part 573 Safety Recall Report 22V-001 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : Rosenbauer is working with local Cummins service technicians to remedy trucks in production while on the line or before shipment to the customer. Recall Schedule : Description of Recall Schedule : Dealers will be alerted informally on 1/4/22 via an email so they can watch for fuel leaks when doing mainteneance. We will continue to monitor parts availability from Cummins before we contact customers via hard copy notification letter to fully launch the field campaign. Planned Dealer Notification Date : FEB 18, 2022 – MAR 01, 2022 Planned Owner Notification Date : FEB 18, 2022 – MAR 01, 2022 * NR – Not Reported
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