Harness and Wire Repair Manual – Hexagon Agility

NHTSA ID Number: 10203563

Manufacturer Communication Number: DSM.0036

 

Summary

This Wire and Harness Repair Manual provides instruction on approved components, materials, tools, and methods to repair damaged fuel system harnesses and associated wire circuits, terminals, and connectors.

 

 


Table of Contents

Overview – 3
Warning Statements Used in this Manual – 3
Required Tools – 3
Required Materials – 3
Preliminary Instructions – 4
General Instructions – 4
On-vehicle Heat Shrink and Soldering Precautions – 4
Splice Procedure – 5
Termination Procedure – A. Sealed Connectors – 8
B. Unsealed Connectors – 11
Contact Information – 13
Proprietary Statement – 13

 

Overview

This document provides instruction on approved components, materials, tools, and methods to repair damaged fuel system harnesses and associated wire circuits, terminals, and connectors.



1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
AGILITY FUEL SYSTEMS AGILITY FUEL SYSTEMS

 


1 Associated Document

Manufacturer Communications

DSM.0036 Ver 1.0
October 26, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10203563

MC-10203563-9999.pdf 677.528KB

MC-10203563-9999

 


 

Bestseller No. 1
Plustool Crimping Tool for Heat Shrink Connectors AWG22-10, Ratcheting Wire Terminal Crimper - Crimping Pliers - Electrical Crimping Tool
  • ❣【Professional Crimping Tool】- This crimping tool works best with Heat Shrink Connectors (AWG22-10). Plustool hand crimper has efficient ratcheting mechanism and professional grade crimping die for proper rock-solid crimps every time. Colored crimping die nests for quick identification. Besides, crimping plier will not damage the heat shrink insulation.
  • ❣【Precision Ratcheting Structure】- Wire connectors are crimped by squeezing the handle through a complete ratcheting cycle until the handle releases automatically. The tool will self open when the required amount of crimping force has been applied, ensured uniform crimps everytime. The built-in quick release lever allows to open the crimper jaws in any position.
  • ❣【Ergonomic Handle Design】- Plustool crimper tool is designed for ergonomic cushioned handle that provides maximum comfort and reduced hand fatigue. Non-slip design ensures strong grips in any condition and provides maximum leverage, increasing comfort and making the grip self adjusting.
  • ❣【Adjustable Compression Wheel】- A good product depends on exquisite workmanship! Plustool crimping tool features a star wheel, which allows to adjust crimping height to ensure the right amount of crimping force depending on your crimping project. Heavy Duty Full-Cycle ratcheting terminal crimper with labor saving system helps to a easier operation.
  • ❣【Quality Commitment】 - Plustool products are backed by reliability and consistency, coming with quality assurance you can trust. For any reason you're not satisfied with this deal, you're covered by our 60 day NO-QUESTION-ASKED MONEY BACK.
Bestseller No. 2
Klein Tools 3005CR Wire Crimper Tool, Ratcheting Insulated Terminal Crimper for 10 to 22 AWG Wire
  • Crimps insulated terminals onto 10-22 AWG stranded copper wire
  • Adjustable compound action design puts more crimping power into each squeeze
  • Three crimping cavities in one tool: 22–16 AWG (Red), 16–14 AWG (Blue) and 12–10 AWG (Yellow) terminals
  • Built-in ratchet ensures full-cycle crimping for a uniform crimp every time
  • Unique cavity design provides consistent crimp from either side of the tool
SaleBestseller No. 3
IRWIN VISE-GRIP Wire Stripping Tool / Wire Cutter, 8 inch, Cuts 10-22 AWG, ProTouch Grip (2078309)
  • Wire cutter with induction hardened cutting edge stays sharp longer
  • Strips and cuts 10-22 AWG
  • Pliers style nose allows wire stripper to pull and loop in wire
  • Bolt cutter cuts bolts to size and leaves perfect lead thread
  • Crimps insulated and non-insulated terminals. ProTouch grips provide maximum comfort and reduced hand fatigue
SaleBestseller No. 4
Wirefy Crimping Tool For Insulated Electrical Connectors - Ratcheting Wire Crimper - Crimping Pliers - Ratchet Terminal Crimper - Wire Crimp Tool 22-10 AWG
  • PROFESSIONAL CRIMPING TOOL - this hand crimper has efficient ratcheting mechanism and professional grade crimping die for proper rock-solid crimps every time. This crimping tool works best with insulated nylon electrical terminals
  • PRECISE RATCHETING MECHANISM – wire connectors are crimped by squeezing the handle through a complete ratcheting cycle until the handle releases automatically. The ratcheting function allows to secure a wire connector while you can insert the wires into the crimp
  • ADJUSTABLE CRIMPING FORCE - The tool has a star wheel that allows to adjust crimping height to ensure the right amount of crimping force depending on your crimping project. A designated quick release lever allows to open the crimper jaws in any position
  • ERGONOMIC COMFORTABLE HANDLES - The ergonomic, cushioned, non-slippery handles were designed to ensure strong grips in any condition. These handles have enough leverage to comfortably crimp AWG 22-10 splices
  • LIFETIME WARRANTY - Wirefy stands behind the quality of our products. We offer lifetime warranty for our crimping tools. If you have any issues during the lifetime of your crimper, just let us know. Our customer experience team is always here to help
SaleBestseller No. 5
Gardner Bender GS-388 Electrical Pliers, Crimper & Cutter, Comfort Grip, Aluminum & Copper Wire, Hand Tool, 8 in. , Red
  • CRIMPS 22-10 AWG non-insulated terminals
  • 8 in. high leverage design and a NON-SLIP COMFORT GRIP HANDLE
  • EASILY CUT copper and aluminum wire
  • TAPERED NOSE for cutting in tight locations
  • Made with DROP FORGED STEEL for longevity and durability
SaleBestseller No. 6
WGGE WG-015 Professional 8-inch Wire Stripper/wire crimping tool, Wire Cutter, Wire Crimper, Cable Stripper, Wiring Tools and Multi-Function Hand Tool.
  • ✅ 8 inch Professional Wire Stripper: Cuts, strips wire and loops 10-22 AWG Solid copper wire or aluminum cables.high carbon alloy steel with accurate stripping.
  • ✅ Easy To Use: Strong-gripping serrated nose for easy bending, shaping, and pulling of wire
  • ✅ Designed Grip Handle:Cutting action combined with ergonomic curved handle, designed non-slip rubber handle, which enables firm grip and eliminates hand fatigue
  • ✅ ALL-IN-ONE: it's could be applied to crimping both insulated and non-insulated terminals
  • ✅ 24 Month Warranty: Quality assurance. 24 Month warranty and 24/7 hours WGGE customer service
Bestseller No. 7
Nakupot Wire Crimping Tool&Electrical Crimping Tool - Ratcheting Wire Crimper for 22-10 AWG Insulated Connectors - Crimping Pliers - Ratchet Terminal with Consistent Crimps- Ergonomic Design
  • Versatile Crimping Excellence: Our wire crimping tool offers adaptable crimping force for impeccable results across various applications. With its wide compatibility, it's the go-to choice for versatile crimping needs, including crimpers for electricians and wire crimpers.
  • Effortless Precision: Featuring an ergonomic handle with cushioning and non-slip grips, this tool minimizes hand fatigue for comfortable, prolonged use. Expect consistent, precise crimps every time, meeting the demands of wire crimper tool enthusiasts.
  • Comprehensive Application Range: From AWG 22-10 splices to heat-shrink terminals, our tool proves to be a dependable companion for a myriad of crimping tasks, satisfying the needs of electrical connectors and crimping tools for electrical connectors.
  • Safety and Durability United: Safety is paramount with its slip-resistant handle and insulating layers. Crafted from high-carbon steel, this tool blends strength, wear resistance, and enduring performance, offering peace of mind to terminal crimper enthusiasts.
  • User-Centric Innovation: Our tool puts you in control with its star wheel-adjustable crimping height, ensuring efficient handling of various crimping projects. The quick-release mechanism guarantees convenience, safety, and is an essential addition to any wire crimpers electrical kit.
Bestseller No. 8
NEIKO 02037A Compact Wire Stripper | 4-in-1 Multi Purpose Electricians Pliers | Wire Crimper, Cutter and Gripper | 12-20 AWG Wire Service Tool | Crimps Insulated & Non-Insulated | Electrical Stripping
  • [VERSATILE]: Strips and removes insulation. Crimp insulated and bare wires. gripping nose works to pull, hold, twist, and bend wire ends.
  • [COMPACT]: Thin cable cutter design combines 4 separate functions into one compact 7” tool, ideal for common wire connectors and repairs.
  • [DURABLE]: Solid forged alloy steel construction with a protective black finish stands up to extensive everyday carry and daily use.
  • [PRECISE]: Blades and teeth are heat treated CNC machined for precision accurate, and clean smooth cuts on copper, aluminum, cables, automotive wires, and soft steel wires.
  • [SIZES]: Cut, grip, twist, pull, crimp, and strip wires and cables in gauges from 12, 14, 16, 18 & 20 AWG in one small handheld tool.
SaleBestseller No. 9
Hand Operated Hydraulic Crimping Tool Range 12 AWG-2/0 AWG for Cable Lugs Hydraulic Crimping Crimper Wire Terminal Lug Tool with 9 Pairs of Dies
  • Hydraulic crimping tool specification: Crimping range 12 AWG-2/0 AWG, Stroke 0.45 Inch
  • Hydraulic crimping tool 9 pairs of dies: 12.10.8.6.4.2.1/0. 2/0 AWG and 1/8 "for stainless steel wire rope
  • 【Wide Application】 The crimper tool is great for battery and welding cables , power Wires , and electrical cables ,even can be rotated 180° freely for narrow space working
  • 【Comfortable grip】 The vinyl-dipped grip is very comfortable and easy to use and Wont slip
  • 【Easy operation】The mold can be easily replaced by one-way fixed latch
Bestseller No. 10
haisstronica 6PCS Crimping Tool Set - Ratchet Wire Crimping Tool for Heat Shrink,Insulated Nylon,Non-Insulated,Ferrule Wire End,Open Barrel Terminals,Solar Connectors
  • Strong Crimps Is The Core- The main job of the tool is to make beautiful crimps! The hand-replacement crimping tool jaws is tightened securely, which also means that there is no jaw drop, especially in ocean and specific scenarios.The haisstronica crimp tool jaws forged with 40CR precision technology can complete a firm crimp at one time. Instead of making your heat shrink look like it's been through a street fight.
  • Wire Crimping Tool Set- The tool set includes 1 wire crimping tool,6 different types of chrome dies. Complete with crimping tools for wiring projects, All you need to do is just take it away!
  • Choose Without Barriers-Your equipment should never hold you back; When you need to change different wire connectors,the AWG-marked chrome-plated crimp dies offer you 6 options including heat shrink connectors,Insulated and nylon wire terminals,Non-insulated terminals,Insulated cable-end sleeves,open barrel terminals and solar connectors.Easy to operate, no confusion!
  • Precise Eatchet Structure- A good product depends on exquisite workmanship! Features a comfortable grip and firm ratchet action for smooth crimp tool action and good release. The crimp secures tightly "like a solder" to the wire terminal. Make equipment more secure!
  • Buyer Confidence- We stand behind the quality of our products. If for any reason you are not satisfied with your purchase,please contact us.We offer a 30-day money-back guarantee,and a 12-month replacement warranty giving customers a 100% Satisfaction Guarantee for risk-free purchases!

Last update on 2023-11-13 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...