Harness and Wire Repair Manual – Hexagon Agility

NHTSA ID Number: 10203563

Manufacturer Communication Number: DSM.0036

 

Summary

This Wire and Harness Repair Manual provides instruction on approved components, materials, tools, and methods to repair damaged fuel system harnesses and associated wire circuits, terminals, and connectors.

 

 


Table of Contents

Overview – 3
Warning Statements Used in this Manual – 3
Required Tools – 3
Required Materials – 3
Preliminary Instructions – 4
General Instructions – 4
On-vehicle Heat Shrink and Soldering Precautions – 4
Splice Procedure – 5
Termination Procedure – A. Sealed Connectors – 8
B. Unsealed Connectors – 11
Contact Information – 13
Proprietary Statement – 13

 

Overview

This document provides instruction on approved components, materials, tools, and methods to repair damaged fuel system harnesses and associated wire circuits, terminals, and connectors.



1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
AGILITY FUEL SYSTEMS AGILITY FUEL SYSTEMS

 


1 Associated Document

Manufacturer Communications

DSM.0036 Ver 1.0
October 26, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10203563

MC-10203563-9999.pdf 677.528KB

MC-10203563-9999

 


 

Bestseller No. 1
Klein Tools 3005CR Wire Crimper Tool, Ratcheting Insulated Terminal Crimper for 10 to 22 AWG Wire
  • Crimps insulated termils onto 10-22 AWG stranded copper wire
  • Adjustable compound action design puts more crimping power into each squeeze
  • Three crimping cavities in one tool: 22–16 AWG (Red), 16–14 AWG (Blue) and 12–10 AWG (Yellow) termils
  • Built-in ratchet ensures full-cycle crimping for a uniform crimp every time
  • Unique cavity design provides consistent crimp from either side of the tool
SaleBestseller No. 2
Gardner Bender GS-388 Electrical Pliers, Crimper & Cutter, Comfort Grip, Aluminum & Copper Wire, Hand Tool, 8 in. , Red
  • CRIMPS 22-10 AWG non-insulated terminals
  • 8 in. high leverage design and a NON-SLIP COMFORT GRIP HANDLE
  • EASILY CUT copper and aluminum wire
  • TAPERED NOSE for cutting in tight locations
  • Made with DROP FORGED STEEL for longevity and durability
SaleBestseller No. 3
Klein Tools 1005 Cutting / Crimping Tool for 10-22 AWG Terminals and Connectors, Terminal Crimper for Insulated and Non-Insulated Terminals
  • Crimper crimps 10 to 22 AWG insulated and non-insulated terminals
  • Cutting and Crimping Tool has specially hardened wire cutter in nose
  • Tapered nose design for working in confined spaces
  • Crimping die marked for insulated and non-insulated solderless terminals and connectors
  • Made in USA
Bestseller No. 4
Qibaok Crimping Tool Ratcheting Wire Crimper for Heat Shrink Connectors Ratchet Terminal Crimper Wire Crimp Tool
  • This wire crimper tool works best with heat shrink connectors.this hand crimper has efficient ratcheting mechanism and High-precision jaw which is color coded. Crimping is accurate and never damage the terminal,crimping is in one step.
  • Ergonomic handle provides maximum comfort and reduced hand fatigue.Non-slip design to ensure strong grips in any condition,provides maximum leverage and increased comfort making the grip self adjusting.
  • This wire crimper is made of premium industrial grade high strength carbon steel which is treated with black oxidation,rust and corrosion resistance.Qibaok professional insulated wire terminals connectors ratcheting crimper tool is designed for 20-10AWG.
  • This terminal crimper has a star wheel that you can adjust the handle crimp strength by adjusting the roulette to ensure uniform crimping each time.Heavy Duty Full-Cycle ratcheting terminal crimper with labor saving system help to a easier operation.The ratcheting function allows to secure a wire connector while you can insert the wires into the crimp.
  • Wire Crimper can be used for home appliance repair, home circuit repair, vehicle circuit connection, and everything about circuit connection.
Bestseller No. 5
iCrimp Cable Lug Crimping Tool for Heavy Duty Wire Lugs,Battery Terminal,Copper Lugs AWG 8-1/0
  • 【Product upgrade】NEW 「 HX-50BI 」with 6 dies in AWG: 8,6,4,2,1,1/0,NOT IN METRIC
  • 【Precise dies】Hexagonal rotating dies are processed with Wire EDM Cutting, more accurate than normal casting dies.
  • 【Comfortable operation】Comfortable grip with antislip surface saves strength and improves user's experience.
  • 【Solid construction】Made of high quality carbon steel which can offer long service life.
  • 【Versatilel】Compatiable with copper&aluminum cable lug,non-welding and standard electrical connection.
SaleBestseller No. 6
Wirefy Crimping Tool For Insulated Electrical Connectors - Ratcheting Wire Crimper - Crimping Pliers - Ratchet Terminal Crimper - Wire Crimp Tool 22-10 AWG
  • PROFESSIONAL CRIMPING TOOL - this hand crimper has efficient ratcheting mechanism and professional grade crimping die for proper rock-solid crimps every time. This crimping tool works best with insulated nylon electrical terminals
  • PRECISE RATCHETING MECHANISM – wire connectors are crimped by squeezing the handle through a complete ratcheting cycle until the handle releases automatically. The ratcheting function allows to secure a wire connector while you can insert the wires into the crimp
  • ADJUSTABLE CRIMPING FORCE - The tool has a star wheel that allows to adjust crimping height to ensure the right amount of crimping force depending on your crimping project. A designated quick release lever allows to open the crimper jaws in any position
  • ERGONOMIC COMFORTABLE HANDLES - The ergonomic, cushioned, non-slippery handles were designed to ensure strong grips in any condition. These handles have enough leverage to comfortably crimp AWG 22-10 splices
  • LIFETIME WARRANTY - Wirefy stands behind the quality of our products. We offer lifetime warranty for our crimping tools. If you have any issues during the lifetime of your crimper, just let us know. Our customer experience team is always here to help
SaleBestseller No. 7
NEIKO 02037A Compact Wire Stripper | 4-in-1 Multi Purpose Electricians Pliers | Wire Crimper, Cutter and Gripper | 12-20 AWG Wire Service Tool | Crimps Insulated & Non-Insulated | Electrical Stripping
  • [VERSATILE]: Strips and removes insulation. Crimp insulated and bare wires. gripping nose works to pull, hold, twist, and bend wire ends.
  • [COMPACT]: Thin cable cutter design combines 4 separate functions into one compact 7” tool, ideal for common wire connectors and repairs.
  • [DURABLE]: Solid forged alloy steel construction with a protective black finish stands up to extensive everyday carry and daily use.
  • [PRECISE]: Blades and teeth are heat treated CNC machined for precision accurate, and clean smooth cuts on copper, aluminum, cables, automotive wires, and soft steel wires.
  • [SIZES]: Cut, grip, twist, pull, crimp, and strip wires and cables in gauges from 12, 14, 16, 18 & 20 AWG in one small handheld tool.
Bestseller No. 8
Qibaok Crimping Tool Ratcheting Wire Crimper for Heat Shrink Connectors with 200pcs Heat Shrink Butt Connectors for AWG 20-10
  • PROFESSIONAL CRIMPING TOOL-This wire crimper tool works best with heat shrink connectors.this hand crimper has efficient ratcheting mechanism and High-precision jaw which is color coded. Ratcheting crimper tool is designed for 20-10AWG.
  • PRECISE RATCHETING MECHANISM-Wire connectors are crimped by squeezing the handle through a complete ratcheting cycle until the handle releases automatically. The ratcheting function allows to secure a wire connector while you can insert the wires into the crimp.
  • ADJUSTABLE CRIMPING FORCE-The tool has a star wheel that allows to adjust crimping height to ensure the right amount of crimping force depending on your crimping project. A designated quick release lever allows to open the crimper jaws in any position.
  • WIDE APPLICATION-Connectors Crimping Tool Kit can be used for home appliance repair, home circuit repair, vehicle circuit connection, and everything about circuit connection.
  • PACKAGE INCLUDED-200PCS Heat Shrink Butt Connectors (90PCS×RED.90PCS×BLUE.20PCS×Yellow) and a Crimping Tool For Heat Shrink Connectors. Tubings of different colors with the mark of wire gauge are easy to recognize.
Bestseller No. 9
Hand Operated Hydraulic Crimping Tool Range 12 AWG-2/0 AWG for Cable Lugs Hydraulic Crimping Crimper Wire Terminal Lug Tool with 9 Pairs of Dies
  • Hydraulic crimping tool specification: Crimping range 12 AWG-2/0 AWG, Stroke 5.6Inch
  • Hydraulic crimping tool 9 pairs of dies: 12.10.8.6.4.2.1/0. 2/0 AWG and 1/8 "for stainless steel wire rope
  • 【Wide Application】 The crimper tool is great for battery and welding cables , power Wires , and electrical cables ,even can be rotated 180° freely for narrow space working
  • 【Comfortable grip】 The vinyl-dipped grip is very comfortable and easy to use and Wont slip
  • 【Easy operation】The mold can be easily replaced by one-way fixed latch
Bestseller No. 10
TICONN Crimping Tool for Heat Shrink Connectors - Ratcheting Wire Crimper - Crimping Pliers - Ratchet Terminal Crimper - Wire Crimp Tool (Combo Kit)
  • UPGRADED HANDLES: The upgraded, cushioned and non-slippery handles are optimized for strong grips in any condition. These handles have enough leverage to crimp AWG 22-10 splice connectors comfortably
  • ONE KIT FOR ALL: The crimper combokit comes with a connector crimpeing too, a two in one wire striper and cutter and five wire crimping jaws. The tool kit works on all heat shrink/non-heat shrink connectors and ferrule terminals from TICONN and other brands. An ideal tool kit for electricians, DIYer, mechanics and so on.
  • PROFESSIONAL CRIMPING TOOL: The wire crimper tool has efficient ratcheting mechanism and professional grade crimping die for proper rock-solid crimps every time. This crimping tool works best with TICONN connectors
  • ADJUSTABLE CRIMPING FORCE: The terminal crimper has a star wheel that allows to adjust crimping height to ensure the right amount of crimping force depending on your crimping project. A designated quick release lever allows to open the crimper jaws in any position
  • PRECISE RATCHETING MECHANISM: The ratcheting function allows to secure a wire connector while you can insert the wires into the crimp. The wire connectors are crimped by squeezing the handle through a complete ratcheting cycle until the handle releases automatically.

Last update on 2023-03-16 / Affiliate links / Images from Amazon Product Advertising API

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