Recall 700-1438 Trailer and Tow Vehicle May Separate – 2021-2022 Forest River Continental & Cargo Mate Cargo Trailers

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November 12, 2021 NHTSA CAMPAIGN NUMBER: 21V876000

Trailer and Tow Vehicle May Separate

Trailer separation from the tow vehicle can increase the risk of a crash.

 

NHTSA Campaign Number: 21V876

Manufacturer Forest River, Inc.

Components TRAILER HITCHES, EQUIPMENT

Potential Number of Units Affected 325

 

Summary

Forest River, Inc. (Forest River) is recalling certain 2021-2022 Continental and Cargo Mate Cargo trailers. The coupler was improperly welded, which may cause the trailer to separate from the tow vehicle.

 

Remedy

Dealers will inspect and replace the coupler, as necessary, free of charge. Owner notification letters were mailed November 23, 2021. Owners may contact Forest River Customer Service at 1-254-420-0171. Forest River’s number for this recall is 700-1438.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Continental Cargo
Continental Cargo

 


RECALL 21V876 REMEDY INSTRUCTIONS

Make(s): CARGO MATE & CONTINENTAL CARGO
Model(s): MANY, SEE BELOW
Model Year(s): 2021 – 2022
Repair Code: RC-062-01-00-004116
Allotted Time: 2.00 HRS.
Inspection Code: RC-062-05-00-004117
Allotted Time: .10 HRS.
Concern:
The 2 5/16” coupler may have components only spot-welded to it by the coupler manufacturer. This condition may lead to trailer separation from the tow vehicle.
Photo(s) Required: YES, BEFORE & AFTER
Prior Authorization Required: NO
Part(s) Kit Number: CA-5400-B
Part(s) Return: NO

 

Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power.  Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

 

CARGO MATE: TXBL616TA2, TXBL712TA2, TXBL714TA2, TXBL814TA2, TXBL816TA2, TXBL816TA5, TXBL820TA3, TXBL824TA5, TXBL828TA3, TXEHW612TA2, TXEHW712TA2, TXEHW714TA2, TXEHW716TA2, TXEHW716TA3, TXEHW8.520TA2, TXEHW8.520TA3, TXEHW8.520TA5, TXEHW8.524TA3, TXEHW816TA2, TXEHW820TA5, TXEHW824TA5, TXEL8.524TA3, TXEL8.528TA4, TXLEEH612TA2, TXLEEH714TA2 & TXLEEH716TA2

CONTINENTAL CARGO: TXAM8.526TA4, TXAM8.528TA4, TXAM8.530TA4, TXAM8.532TA4, TXLVVH714TA2, TXLVVH716TA2, TXNS8.524TA3, TXNS8.524TA4, TXNS8.528TA3, TXNS8.528TA4, TXTW712TA2, TXTW714TA2, TXTW814TA2, TXTW816TA2, TXVH8.528TA5, TXVH818TA2, TXVHW612TA2, TXVHW712TA2, TXVHW714TA2, TXVHW716TA2, TXVHW718TA2, TXVHW8.516TA2, TXVHW8.516TA3, TXVHW8.518TA3, TXVHW8.520TA2, TXVHW8.520TA3, TXVHW8.524TA3, TXVHW8.526TA3, TXVHW8.528TA3, TXVHW816TA2, TXVHW816TA3 & TXVHW820TA3

 

INSPECT THE 2 5/16” COUPLER

STEP 1: LOOKING AT THE BOTTOM SIDE OF THE COUPLER. DOES THE COUPLE LOOK LIKE FIGURE 1 OR FIGURE 2?

NORMAL WELDS ON COUPLER UP THE ENTIRE LENGTH OF THE BOTTOM BALL CLAMP

SPOT WELDS LIKE ON THIS COUPLER WILL REQUIRE A COMPLETE COUPLER REPLACEMENT.

 

IF THE COUPLE HAS SPOT WELDS LIKE FIGURE 2, THE COUPLE IN WHOLE NEEDS TO BE REPLACED. PHOTOGRAPH THE COUPLER’S MISSING WELDS (IF MISSING) PRIOR TO AND POST THE REMEDY. Contact Pacific Rim @ 360-859-3828 and order part number – CA-5400-B. Claims should be filed on Dealer Connect with Forest River

PLEASE MOVE ON TO THE REMEDY STEPS ON THE NEXT PAGE.

 

REMEDY COUPLER:

STEP 1: ENSURE THE UNIT IS LEVEL THEN SUPPORT THE FRONT CROSS-MEMBER OF THE CHASSIS BY USING TWO (2) JACK STANDS, ROUGHLY EQUAL DISTANCE APART ACROSS THE FRAME (IN 1/3RDS);

 

STEP 2: RETRACT THE FRONT JACK, REMOVE THE SANDPAD/FOOTPAD FROM THE FRONT JACK;

 

STEP 3: THERE ARE THREE – 3/8” BOLTS THAT SECURE THE JACK TO THE COUPLER, REMOVE THESE BOLTS AND SET ASIDE. IF THE JACK IS AN ELECTRIC JACK, DISCONNECT THE WIRE AT THE BATTERY. NOW LIFT THE JACK UP VERTICALLY AND REMOVE THE JACK. SET THE JACK ASIDE;

 

STEP 4: CUT THE EXISTING WELDS INDICATED IN FIGURE 3 IN RED. DO NOT CUT INTO THE A-FRAME TUBES!

GRIND DOWN THE ROUGH EDGES AFTER THE COUPLE IS REMOVED. REMOVE AND DISCARD THE COUPLER APPROPRIATELY. ENSURE ALL AREAS ARE SMOOTH AND SHOW SHINY METAL WHERE THE NEW COUPLER WILL BE WELDED TOO;

 

STEP 5: THE REPLACEMENT IS VIRTUALLY IDENTICAL TO THE COUPLER YOU REMOVED. DO NOT MIX THEM UP. THE DIFFERENCE IS THAT THE WELDS FOR THE COUPLER TONGUE ARE PRESENT AND NOT TACK WELDED. THE LOAD RATING REMAINS THE SAME AS DOES THE BALL SIZE OF 2 5/16”;

 

STEP 6: INSTALL THE REPLACEMENT COUPLER TO THE A-FRAME. WELD SMOOTHLY WHERE THE GREEN LINES ARE IN FIGURE 4. DO NOT WELD AROUND THE TUBE RADIUS OF THE A-FRAME TUBES;

 

STEP 7: ALLOW THE WELDS TO COOL. INSPECT FOR CLEANLINESS AND SMOOTHNESS, FIX AS NEEDED.

 

STEP 8: APPLY TOUCH UP BLACK SPRAY PAINT TO THE ENTIRE COUPLER AND WELDED AREAS;

 

STEP 9: REINSTALL FRONT JACK, BOLT IT DOWN TO THE COUPLER USING THE THREE 3/8” BOLTS AND IF ELECTRIC, HOOK BACK UP TO THE BATTERY;

 

STEP 10: VERIFY FUNCTIONALITY. REINSTALL THE SANDPAD/FOOTPAD;

 

STEP 11: CLAIM REPAIR CODE.

 


Dear Forest River Customer:

This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River – Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 20212022 Continental Cargo and Caro Mate cargo trailers. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

 

WHAT IS THE DEFECT/NONCOMPLIANCE? 

The coupler was not properly welded by vendor; this could lead to vehicle separation.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

If the coupler fails and the cargo trailer separates from the tow vehicle, this could lead to a crash, injury and/or property damage.

 

WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?

Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River dealership. However, it is preferable if you have your selling dealership perform the remedy. The remedy will include inspection of the coupler for missing welds and if any are found, the coupler will be replaced. Forest River completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy.  The vehicle Owner is responsible for arranging to have the work completed.  Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership.  It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.

 

You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 2.0 hours.  However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.

Please send the service invoice to the following address:

Cargo Texas (700)
Attn: Warranty Manager 8300 Imperial Dr.
Waco, TX 76712

 


Chronology :

On November 5, 2021, Forest Rivers Manufacturing Plant was alerted of a Product Bulletin from Pacific Rim International LLC/Pacific Trailer Products Inc. regarding incorrectly welded couplers that were first received on 9/8/2021.

On November 5, 2021, Forest Rivers Manufacturing plant inspected the crate of couplers and all checked good. The scope was provided to Forest Rivers Office of Corporate Compliance (OCC).

On November 12, 2021 Forest Rivers Corporate Recall Committee voted to recall

 


4 Affected Products

Vehicles

MAKE MODEL YEAR
CARGO MATE CARGO TRAILER 2021-2022
CONTINENTAL CARGO CARGO TRAILER 2021-2022

 


9 Associated Documents

Manufacturer Notices(to Dealers,etc)

RCMN-21V876-5749.pdf 219.212KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V876-9042.pdf 208.78KB

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Recall Quarterly Report #1, 2021-4

RCLQRT-21V876-1674.PDF 211.133KB

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Defect Notice 573 Report

RCLRPT-21V876-9609.PDF 214.212KB

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Recall Acknowledgement

RCAK-21V876-5439.pdf 645.792KB

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Remedy Instructions and TSB

RCRIT-21V876-3192.pdf 363.362KB

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Recall Quarterly Report #2, 2022-1

RCLQRT-21V876-4372.PDF 211.228KB

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Recall Quarterly Report #3, 2022-2

RCLQRT-21V876-4323.PDF 211.314KB

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Recall Quarterly Report #4, 2022-3

RCLQRT-21V876-8709.PDF 211.418KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V876&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
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