2005-2021 McLaughlin & 2021 Vermeer Vacuum Excavators VMV0013 Insufficient Rear Reflex Reflectors

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September 16, 2021 NHTSA CAMPAIGN NUMBER: 21V721000

Insufficient Rear Reflex Reflectors/FMVSS 108

Without the proper reflective equipment, the vacuum excavators may not be visible to other drivers, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V721

Manufacturer Vermeer Manufacturing Company

Components EXTERIOR LIGHTING

Potential Number of Units Affected 50

 

Summary

Vermeer Manufacturing Company (Vermeer) is recalling certain 2005-2021 McLaughlin and 2021 Vermeer vacuum excavators. Please see the 573 report for all affected models. The rear clearance lamps and reflex reflectors, and the rear-side clearance lamps and reflex reflectors are not sufficient. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Equipment.”

 

Remedy

Dealers will install a field remedy kit, free of charge. Owner notification letters were mailed on November 11, 2021. Owners may contact Vermeer’s customer service at 1-800-829-0051 ext. 7060. Vermeer’s number for this recall is VMV0013.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Vermeer
Vermeer

 


Purpose: INADEQUATE REAR AND SIDE REFLECTORS

The red rear clearance lamps, the red rear reflex reflectors, the red rear side clearance lamps and/or the red rear side reflex reflectors of each unit do not include sufficient marker lamps and reflex reflectors. The clearance lamps and reflectors do not meet U.S. or Canada Federal Motor Vehicle Safety Standard (FMVSS/CMVSS) governmental regulation 108 for the United States. When towing or parking the vacuum excavator on public roadways, a crash may occur resulting in death or serious injury resulting from a driver(s) of other vehicle(s) not seeing the unit at night or during limited sunlight and striking the vacuum excavator. To reduce the potential of this occurring, red rear clearance lamps, red rear reflex reflectors, red rear side clearance lamps and/or red rear side reflex reflectors will be installed on the vacuum excavator. Property or equipment damage may also occur.

 

Special tools and conditions:

  • Punch, hammer, drill, 3/8-in drill bit

 

WARNING: Use the shutdown procedure before attempting to do any of the work described in this kit.

 

Stopping the Machine

NOTICE: For your safety and the safety of others, use the shutdown procedure before servicing, cleaning, unclogging or inspecting the machine.

 

Step 1: Reduce engine speed to idle.

 

Step 2: Verify all switches are in off/down position.

 

Step 3: Move reverse flow control to neutral.

 

Step 4: Allow engine to idle for five minutes before turning it off after full-load operation.

 

NOTICE: Failure to allow engine to idle for the recommended time may result in turbocharger damage.

 

Step 5: Turn engine off and remove ignition key.

 

Step 6: Relieve water pressure from water-assisted tools by squeezing trigger. Disconnect tool(s) from hose.

 

WARNING: Avoid high pressure water. High pressure water from digging tool or wash wand can penetrate body tissue and result in death or serious injury. Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury.

Never point the digging tool or wand at anyone or at any part of the body.

Never use the high-pressure wand to clean any part of your body or clothing.

 

  • Unless indicated, new parts from kit have callouts with numbers. Callouts with letters indicate existing parts or general items.

 

Procedure 1 – Locate and drill holes for mounting bracket (Figure 1)

 

1. On rear corner of truck, place one face each of the bracket assembly (1) flush with side and rear faces of the truck bed.

 

2. Adjust bracket assembly (1) vertically to flush with bottom of truck bed as shown.

 

3. Avoid locating holes that would interfere with structural members.

 

4. Mark two hole locations (2) on side at least 1 inch apart and one hole location (3) on rear using slots on the bracket assembly as a guide.

 

5. Set bracket assembly (1) aside and drill 3/8-in holes as marked.

 

6. Repeat on opposite rear corner of truck.

 

Procedure 2 – Install brackets with provided hardware (Figure 2)

1. Position the bracket assembly (1) on the rear corner of the truck aligning bracket assembly with the drilled holes.

 

2. Install and hand tighten provided 5/16-in hardware (4) (bolt, washers and nut) in place, using holes drilled in procedure 1, step 5.

 

3. Tighten fasteners (4) with wrench and driver to 18 ft-lb (24 Nm).

 

4. Repeat on opposite rear corner of truck.

 

Procedure 3 – Install wiring harness (Figure 3)

1. Unplug truck light connector from unit light connector.

 

2. Position wiring harness (5) as shown in Figure 3.

 

3. Connect main trunk connectors (6) and unit light connectors (7) unplugged in step 1. Reference Figure 6.

 

4. Connect main trunk connectors (6) to truck light connector (8) unplugged in step 1.

 

5. Connect harness branch connectors (9) to light connectors (6). Reference Figure 6 in procedure 4.

Note: Connectors in step 13 and Step 14 are the same type of connection shown in Figure 4.

 

Procedure 4 – Testing and securing wires (Figure 3)

1. Check reflectors by shining a light at
them from sides and rear to ensure
they are functioning correctly.

 

2. Test lights to ensure functionality.

a) In cab of truck, turn on the running lights.

b) Walk around the truck and ensure all running lights have turned on.

 

3. Coil any slack in wires and zip tie (10) (not provided) to hard points to protect harness. Reference Figure 6.

a) Minimum radius of any coil should be 3 in (7.6 cm).

b) Truck bed will have points where other wires are secured (11), zip tie to hard points or other wire bundles to secure the harness at those locations. Reference Figure 7.

 

4. Remove Figure 8 and attach to the invoice or place in the manual storage box so unit owner can place with existing parts manual.

 


Chronology :

On July 2, 2021, a team member of Vermeer MV Solutions identified missing or insufficient marker lamps and reflex reflectors at its facility located in Piedmont, South Carolina.

On July 16, 2021, the potential issue was discussed in an internal team meeting.

On July 22, 2021, the identified issue team including engineering and product support met to assign research tasks.

On July 29, 2021, a progress status meeting occurred.

On August 11, 2021, a progress status meeting occurred.

On September 10, 2021, research was completed, and a status report was provided. A decision was made to begin a field campaign and an internal notification was sent to begin work to issue a field remedy kit.

 


18 Affected Products

Vehicles

MAKE MODEL YEAR
MCLAUGHLIN VACUUM EXCAVATOR 2005-2021
VERMEER VACUUM EXCAVATOR 2021

 


10 Associated Documents

Safety Bulletin

RCSB-21V721-1303.pdf 1359.715KB

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Recall Quarterly Report #1, 2021-4

RCLQRT-21V721-1724.PDF 211.136KB

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Miscellaneous Document- Pre and Post Photos

RMISC-21V721-3302.pdf 326.569KB

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Recall Acknowledgement

RCAK-21V721-4619.pdf 645.182KB

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Remedy Instructions and TSB

RCRIT-21V721-4061.pdf 1546.106KB

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Recall 573 Report- Amendment 1

RCLRPT-21V721-8037.PDF 219.687KB

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Noncompliance Notice 573 Report

RCLRPT-21V721-2958.PDF 223.879KB

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Recall 573 Report- Amendment 2

RCLRPT-21V721-9619.PDF 219.638KB

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Recall Quarterly Report #2, 2022-1

RCLQRT-21V721-7723.PDF 211.236KB

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Recall Quarterly Report #3, 2022-2

RCLQRT-21V721-0465.PDF 211.316KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V721&docType=RCL

 


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