Refrigerator Roof Vent Not Routed Properly – 2021 Heartland North Trail & Mallard Recreational Trailers

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July 22, 2021 NHTSA CAMPAIGN NUMBER: 21V557000

Refrigerator Roof Vent Not Routed Properly

An improperly routed vent may allow the refrigerator to overheat, increasing the risk of a fire. Further, exhaust gas trapped inside the vehicle can cause carbon monoxide poisoning, increasing the risk of injury or death.

 

NHTSA Campaign Number: 21V557

Manufacturer Heartland Recreational Vehicles, LLC

Components EQUIPMENT

Potential Number of Units Affected 649

 

Summary

Heartland Recreational Vehicles, LLC (Heartland) is recalling certain 2021 North Trail and Mallard recreational trailers. The refrigerator roof vents were not routed properly during production.

 

Remedy

Dealers will inspect the roof vent, and repair the vent sleeve connection if necessary, free of charge. Owner notification letters were mailed August 31, 2021. Owners may contact Heartland customer service at 1-877-262-8032.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Heartland RV (Heartland) has decided that a defect which relates to motor vehicle safety exists on certain 2021 Mallard and 2021 North Trail travel trailers. We apologize for any inconvenience this action may cause you, however your safety and continued satisfaction are of the utmost importance to us.

 

Reason for this recall

On certain 2021 Mallard and 2021 North Trail travel trailers some refrigerator roof vents were not routed properly during production. Improper venting could cause the refrigerator to overheat and / or not allow exhaust gases to escape properly. This could lead to an increased risk of fire, personal injury or death.

 

What we will do

Heartland will have an authorized dealer or repair center inspect the unit for proper roof ventilation.  The authorized dealer or repair center will route out hole(s) and add roof vent and cap as needed.  This repair should take no more than 2 hours to complete.  This defect will be corrected at no expense to you, the owner.

 

What we need you to do

At your earliest convenience, Please contact your local dealer to set up an appointment to have this inspected and if needed corrected immediately, this service will be performed free of charge.  You will need the following information for the phone call:

  • VIN of your travel trailer
  • Name, Address, and Phone Number

 

If you have questions concerning this recall or if you need any assistance please contact the Warranty/Service Department by email at ‘warranty@heartlandrvs.com’, or by phone at 877-262-8032. If you had appropriate repairs completed prior to receipt of this recall notice, and if you incurred any direct cost in connection with obtaining such repair, you may be eligible to receive reimbursement from Heartland by contacting the Heartland Warranty/Service Department.

 


NHTSA 21V557 Refrigerator Roof Vent inspection/ Installation

99.01.06

T.C. 2021-456

 

1. Inspect for missing roof vent. Missing vent – Vent installed

2. If vent is installed, remove top cover by removing 4 screws one in each corner.

3. Inspect to ensure interior and exterior panels have been routed. If panels have been routed reinstall cover and submit claim for inspect only. (properly routed vent opening)

4. If vent is missing or vent hasn’t been properly routed follow vent installation instructions below.
(Vent not properly routed)

 

Refrigerator Roof Vent Installation Instructions

1. Remove top cover from LP tanks. Turn LP tanks off by turning handle clockwise.

2. Remove cover from lower refrigerator sidewall vent by twisting locks so that the slots are in the vertical position.

3. Disconnect LP line from refrigerator using a 3/4” wrench for the LP line and a 5/8” wrench for a backup wrench.

4. Using a flat head screwdriver, disconnect 12v power supply. Tape or wire nut ends of wires to prevent from shorting.

5. Disconnect 120v power supply.

6. Using a square head screwdriver bit and screw gun remove screws from refrigerator base.

7. Go inside unit and remove cover from top of refrigerator by gently applying upward pressure and pulling outward at top edge of trim to access mounting screws. (Remove)

8. Using a square head screwdriver bit and screw gun remove mounting screws.

9. Place cardboard or similar on floor to protect from damage, remove refrigerator from cabinet and sit in floor allowing yourself room to work around it.

10. Once refrigerator is removed from cabinet locate rout out in ceiling. If interior panel is not routed, measure from side wall 8-10”. Push up on ceiling, ceiling will be pliable there. Mark ceiling and rout out.

11. Once interior panel has been routed out, drill a 3/8” hole through roof decking from inside out.

12. Once you have a 3/8” hole from inside out, go outside the unit to the roof. Locate 3/8” hole and rout using a pin router or similar with a new/sharp router bit.

13. Make sure your router bit extends past the base at least 1/2” to ensure it gets all the way through the decking and doesn’t slip out. Carefully trace opening with router being cautious not to slip or over rout.

14. Once opening has been routed, foil tape around the edges to ensure opening is vapor tight.

15. Prep vent using 1/2” by 1/16” butyl tape making sure to cover all screw holes. Be sure to remove wax paper before installing.

16. Center vent over opening and secure using (16) 1” #8 wood screws. Once you have installed the vent base seal the screws and edge of vent base using self-level sealant.

17. Install cover using four 1-1/2” #10 wood screws. Once you have secured cover fill holes with self-level sealant.

18. Re-install refrigerator, connect LP line, 12v power supply and 120v power supply.

19. Complete a drop pressure test to ensure no LP leaks.

20. Run an operations test on the refrigerator to ensure everything is operating properly.

 

Material and tools List

1. Self-leveling sealant. Part#10499

2. Butyl tape 1/2” by 1/16” Part# 11073

3. Foil tape. Part# 0371788

4. 1” #8 wood screws (16)

5. Refrigerator roof vent. Part# 0151804 (base) 0151805 (cap)

6. Router.

7. 1-1/2” wood screw for vent cover (4)

8. Screw gun

9. Drill

10. 3/8” drill bit

11. 3/4” and 5/8” open end wrench for LP lines

12. Flat head screwdriver for 12v electrical connections.

13. Square head screw gun bit for mounting screws

 



Time of Events,

 

6/25 – Made aware of first claim from dealership.  Went to plant and walked production line and did not find any with issues.  Walked units in the hold yard and did not find any without proper venting.

 

6/25 –Warranty mgr. called several (6) customers / dealers with units built around the same time as previous claim to try to locate similar occurrences.

 

6/30 –had zero call backs from customers or dealers.  He added additional customers and dealers to calls.

 

7/13 – Received first confirmation that unit did not have refer vent installed

Unit: 5SFNB3629ME

 

7/13 – FRC analysis for claims for roof venting.  Show two additional items that are related to improper roof vent cut out.

 

7/16   Safety committee voted to make recall

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
HEARTLAND MALLARD 2021
HEARTLAND NORTH TRAIL 2021

 


11 Associated Documents

Miscellaneous Document – Chronology

RMISC-21V557-4613.pdf 41.211KB

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Recall Acknowledgement

RCAK-21V557-1490.pdf 687.994KB

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Recall 573 Report – Amendment 2

RCLRPT-21V557-3397.PDF 215.271KB

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Defect Notice 573 Report

RCLRPT-21V557-5923.PDF 215.27KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V557-5665.pdf 136.066KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V557-1249.pdf 147.643KB

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Remedy Instructions and TSB

RCRIT-21V557-0879.pdf 2048.596KB

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Recall 573 Report – Amendment 3

RCLRPT-21V557-3206.PDF 215.298KB

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Recall Quarterly Report #2, 2021-4

RCLQRT-21V557-8222.PDF 211.239KB

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Recall Quarterly Report #1, 2021-3

RCLQRT-21V557-2430.PDF 211.135KB

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Recall Quarterly Report #3, 2022-1

RCLQRT-21V557-4209.PDF 211.326KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V557&docType=RCL

 


 

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  • HIGH EFFICIENCY&LOW ENERGY CONSUMPTION - Euhomy 12 volt freezer adopts advanced 3D refrigeration technology and is equipped with a powerful compressor for fast cooling. Our 12v freezer has UL energy-saving certification, which consumes very low energy. You could choose ECO mode for energy-saving or MAX mode for fast cooling.Our car portable fridge average energy consumption is only 45W, which is equivalent to the power consumption of a car navigator.This will benefit your wallet.
  • SMART BATTERY PROTECTION&HOME/CAR DUAL-USE - Euhomy car fridge 12v is equipped with 110/240V AC and 12/24V DC adapters, which can be used at home or in the car. The RV refrigerator provides three (low, medium, and high) battery protection functions at different levels. This design can prevent the car power supply from being overloaded or short-circuited, so you don’t have to worry about running out of car power when using the 12 volt fridge. All this is for you to enjoy the journey.
  • SILENT&SHOCKPROOF - The sound of the 12v fridge is only 40 decibels when it is running, it provides a quiet and comfortable environment for you.Because of its overall external smooth lines and equipped with a multi-functional non-slip base, the lateral displacement is greatly reduced. When your car is climbing at an inclination angle of 35 degrees, the car portable freezer can still run stably.Our portable car refrigerator allows you to enjoy iced drinks in stable and quiet during the trip.
  • LED PANEL&LOCK SCREEN - The LED panel allows you to directly see the operation of the 12v refrigerator for car and adjust the temperature range at any time. You can set any temperature between-4℉-50℉(-20℃-10℃) on the panel.The car refrigerator has a lock screen function to prevent children from accidentally pressing the screen while traveling. Euhomy offer a 1-year quality assurance.If you have any questions about our car freezer,please contact our customer service team.
SaleBestseller No. 10
EKOJUCE 12 Volt Car Refrigerator Electric Cooler, 37 Quart(35L) Portable Refrigerator APP Control, 12V Fridge -4℉~68℉, Car Fridge with Removable Basket for Truck, Boat, Camping, Travel, Home
  • 【Large Capacity & Movable Design】The EKOJUCE 12 Volt Car Refrigerator has a practical large capacity area. And basket with detachable flaps allow you to determine the layout of the space according to your food storage needs. Portable refrigerator allow you to store a variety of foods while keeping them fresh. The fridge is designed to move easily, which is convenient for you to use outdoors, easy to carry and reduce your burden.NOTE:Before using fridge on first time,please leave it stand upright for 24 hours
  • 【High Efficiency & low Consumption】 The EKOJUCE 12V fridge is equipped with a powerful compressor and an efficient condensing tube design, making the overall cooling efficiency very high. You can adjust any temperature between -4℉ and 68℉. The Electric Cooler has MAX/ECO mode, and you can choose MAX fast cooling and ECO economy and energy saving mode according to your needs
  • 【Wear-resistant Shell & Insulated Inner Liner】 EKOJUCE Car Fridge Freezer shell is made of composite insulating material, which is wear-resistant and durable, and there is no need to worry about outdoor use. The inner liner of the refrigerator has a 45mm thick foam layer, which makes the overall insulation efficiency more high and can provide the required insulation effect. At the same time, if you need to store more food, we recommend that you pre-cool the refrigerator before traveling
  • 【Battery Protection & Multiple Power Supply】 The 12 Volt Refrigerator has a three-level battery protection function to effectively prevent overload or battery exhaustion. Battery protection allows you to use the fridge in a variety of cars, suitable for cars, SUVs, trucks and most other vehicles. The Portable Freezer can be powered by a DC/AC line
  • 【Complimentary Accessories & After-sales Warranty】 EKOJUCE car fridge freezer is equipped with 1 DC power cord 1 AC power cord 2 storage baskets and a damper, which is more convenient to use. The electric cooler has passed the safety certification and can be used with confidence. EKOJUCE offers a one-year quality guarantee. If you have any questions about your use, please contact our customer service team.

Last update on 2024-04-12 / Affiliate links / Images from Amazon Product Advertising API

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