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| FIELD CAMPAIGN KIT# | IK003973 | DATE: | 26 August 2020 |
| For Dealer Reference: Service Bulletin #SVC2020-114 | |||
| BC1200XL Wheel and Tire Assembly Replacement Kit | |||
| CAMPAIGN TYPE: | Mandatory – Product Safety
DEALER INSTALLATION ONLY |
| CAMPAIGN CATEGORY: | Kit and Bulletin |
- IK01 or IK03: Order this kit version which includes English Supplemental Operator’s and Maintenance Manual for machines located in the United States, Canada (except Quebec), Australia, New Zealand and other English-speaking global regions.
- IK02 or IK04: Order this kit version which includes English + translated Supplemental Operator’s and Maintenance Manual for machines located in other global regions.
| MACHINE/ ATTACHMENT MODEL(S): | SERIAL NUMBERS | ||
| Included | Excluded | Kit Version | |
| BC1200XL | 101–104, 111, 118, 119, 121, 127, 128, 130, 132–136, 138, 143, 149, 150, 152, 154, 156, 158– 63, 168–170, 172–174, 177, 178, 182, 185, 186, 189, 191–200, 206–208, 210–214, 216, 219, 222, 225–228, 230, 231, 235, 239, 241, 247–250, 255–257, 26– 266, 268, 271–273, 275, 277–279, 281–285, 288–293, 295–297, 299, 300, 305, 306, 310–319, 329, 334, 335, 337–346, 347–350, 355–358, 360–362, 376
Units with “Bad” Supplier Defective Flotation Wheels |
113, 157, 205, 302, 303, 352, 374
And units equipped with Standard Wheels 105–110, 112, 114–116, 120, 122–126, 137, 139–142, 144–148, 151, 155, 164–167, 175, 176, 180, 181, 183, 184, 187, 188, 190, 201–204, 209, 215, 217, 221, 223, 232, 234, 236–238, 242–246, 252–254, 258, 259, 267, 269, 270, 274, 276, 280, 286, 287, 294, 301, 304, 307–309, 320–328, 330, 331, 336, 351, 353, 354, 359, 363–373 |
IK01 Steel Wheels 8 on 6½, 9/16″ studs; Tires 235/80R16 LRE; text safety sign and English Operator’s/ Maintenance Manuals |
| BC1200XL | 113, 157, 205, 302, 303, 352, 374
Units with “Bad” Supplier Defective Flotation Wheels |
101–104, 111, 118, 119, 121, 127, 128, 130, 132–136, 138, 143, 149, 150, 152, 154, 156, 158–163, 168, 170, 172–174, 177, 178, 182, 185, 186, 189, 191–200, 206–208, 210–214, 216, 219, 222, 225–228, 230, 231, 235, 239, 241, 247–250, 255 –257, 260–266, 268, 271–273, 275, 277–279, 281–285, 288–293, 295–297, 299, 300, 305, 306, 310–319, 329, 334, 335, 337–350, 355–358, 360–362, 376
And units equipped with Standard Wheels |
IK02 Steel Wheels 8 on 6½, 9/16″ studs; Tires 235/80R16 LRE; no-text safety sign and English + translated Operator’s/ Maintenance Manuals |
| BC1200XL | 117, 129, 131, 153, 171, 179, 219, 220, 224, 229, 231, 233, 251, 298, 332, 333, 346, 375, 377
Units with “Good” Non-Defective Supplier Flotation Wheels per Inspections received by 12 Aug 2020 |
240
Units with “Bad” Supplier Defective Flotation Wheels and units equipped with Standard Wheels |
IK03 text safety sign and English Operator’s/ Maintenance Manuals |
| BC1200XL | 240
Units with “Good” Non-Defective Supplier Flotation Wheels per Inspections received by 12 Aug 2020 |
117, 129, 131, 153, 171, 179, 219, 220, 224, 229, 231, 233, 251, 298, 332, 333, 346, 375, 377
Units with “Bad” Supplier Defective Flotation Wheels and units equipped with Standard Wheels |
IK04 no-text safety sign and English + translated Operator’s/ Maintenance Manuals |
PRODUCT SAFETY ALERT
PURPOSE: Specific wheels (steel rim) with 8 bolt pattern on 6-1/2 (165 mm) circle to be used with 9/16″ studs provided by a supplier:
- can develop possible cracks causing the tire to loose air pressure.
Both conditions may increase the risk of wheel loss and the risk of a crash. Death or serious injury is possible. Property damage may also occur. This kit provides the necessary parts and instructions to replace the wheel/tire assembly, install a new safety sign, and provides supplemental manuals.
SPECIAL TOOLS AND CONDITIONS:
- None
WARNING: Failure to use shutdown procedure can result in unexpected hazard(s). Death or serious injury could result due to entanglement, crushing, cutting, or other hazardous contact. Follow Shutdown Procedure after operating, before performing any service or maintenance, and before transporting.
Shutdown Procedure
NOTICE: For your safety and safety of others, use shutdown procedure before servicing, cleaning, unclogging, or transporting the chipper.
A variation of this procedure may be used if so instructed within this document or if an emergency requires it.
3. Return Upper Feed Control Bar to STOP position.
4. Move Cutter Engage/Throttle Lever to ENGAGED/LOW RPM position.
NOTICE: Whenever practical and safe, allow engine to idle for 1–5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.
5. Wait for cutter drum to slow.
6. Move Cutter Engage/Throttle Lever to DISENGAGED/LOW RPM position.
7. If so equipped, shut off remote control if in use.
8. Turn ignition key to OFF position and remove key.
9. Wait for the cutter drum and belt to stop.
NOTICE: Cutter drum rotation can be checked by looking at the end of shaft (A) on left side of cutter wheel housing. The cutter drum will continue to turn for a short time after the engine has stopped.
10. Close and latch feed table.
Unless indicated, new parts from kit have callouts with numbers. Callouts with letters indicate existing parts or general items.
PROCEDURE 1: 16×6 Wheel and Tire Assembly – English (IK01)
1. Using a suitable lifting device capable of lifting approximately 6,000 lb (2722 kg), raise machine off ground to allow adequate room to remove tire.
2. Place suitable blocking under trailer frame and remove lifting device.
3. Attach a suitable lifting device to wheel assembly (A). Assembly weighs approximately 80 lb (40 kg).
4. Remove and discard wheel assembly and wheel nuts (B), from each side of machine.
5. Deflate tire or remove tire from wheel.
6. Torch cut wheels across the wheel nut area.
7. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.
8. Discard wheel nuts so they can no longer be used or sold.
9. The removed tires may be retained in your used tire inventory or disposed of. Cost of tire removal is
included in labor hours.
10. Attach a suitable lifting device to new wheel assembly (1). Assembly weighs approximately 80 lb (40 kg).
11. Install new wheel assemblies on axle using new wheel nuts (2).
Torque wheel nuts in a star pattern to 140 ft-lb (190 Nm).
12. Check to ensure tire pressure is 80 psi (550 kPa).
13. On the left side of the machine, apply new warning decal (3) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
14. On right side of machine, apply new warning decal (3) to top of fender.
15. Remove and retain screw (C) and nut (D). Remove and discard existing cabled operator’s manual assembly (not shown).
16. Install new cabled operator’s manual assembly (4) with retained screw (C) and nut (D).
17. Discard existing operator’s manual. Replace with new operator’s manual (5). (not shown)
18. Discard existing maintenance manual. Replace with new maintenance manual (6). (not shown)
19. Remove Figure 1 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
PROCEDURE 2: 16×6 Wheel and Tire Assembly – International (IK02)
1. Using a suitable lifting device capable of lifting approximately 6,000 lb (2722 kg), raise machine off ground to allow adequate room to remove tire.
2. Place suitable blocking under trailer frame and remove lifting device.
3. Attach a suitable lifting device to wheel assembly (A). Assembly weighs approximately 80 lb (40 kg).
4. Remove and discard wheel assembly and wheel nuts (B), from each side of machine.
5. Deflate tire or remove tire from wheel.
6. Torch cut wheels across the wheel nut area.
7. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.
8. Discard wheel nuts so they can no longer be used or sold.
9. The removed tires may be retained in your used tire inventory or disposed of. Cost of tire removal is included in labor hours.
10.Attach a suitable lifting device to new wheel assembly (1). Assembly weighs approximately 80 lb (40 kg).
11.Install new wheel assemblies on axle using new wheel nuts Torque wheel nuts in a star pattern to 140 ft-lb (190 Nm).
12.Check to ensure tire pressure is 80 psi (550 kPa).
13.On the left side of the machine, apply new warning decal (3) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
14.On right side of machine, apply new warning decal (3) to top of fender.
15.Remove and retain screw (C) and nut (D). Remove and discard existing cabled operator’s manual assembly (not shown).
16.Install new cabled operator’s manual assembly (4) with retained screw (C) and nut (D).
17.Discard existing operator’s manual. Replace with new operator’s manual (5). (not shown)
18.Discard existing maintenance manual. Replace with new maintenance manual (6). (not shown)
19.Remove Figure 2 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
PROCEDURE 3: Decals and Manuals – English (IK03)
1. On the left side of the machine, apply new warning decal (1) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
2. On right side of machine, apply new warning decal (1) to top of fender.
3. Remove and retain screw (A) and nut (B). Remove and discard existing cabled operator’s manual assembly (not shown).
4. Install new cabled operator’s manual assembly (2) with retained screw (A) and nut (B).
5. Discard existing operator’s manual. Replace with new operator’s manual (3). (not shown)
6. Discard existing maintenance manual. Replace with new maintenance manual (4). (not shown)
7. Remove Figure 3 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
PROCEDURE 4: Decals and Manuals – International (IK04)
1. On the left side of the machine, apply new warning decal (1) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
2. On right side of machine, apply new warning decal (1) to top of fender.
3. Remove and retain screw (A) and nut (B). Remove and discard existing cabled operator’s manual assembly (not shown).
4. Install new cabled operator’s manual assembly (2) with retained screw (A) and nut (B).
5. Discard existing operator’s manual. Replace with new operator’s manual (3). (not shown)
6. Discard existing maintenance manual. Replace with new maintenance manual (4). (not shown)
7. Remove Figure 4 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
| FIGURE 1 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK01 QTY. |
| 1 | 180013133 | STANDARD WHEEL ASSY | 2 |
| 2 | 234133031 | WHEEL NUT 9/16in 18 CONE 60° | 16 |
| 3 | 7000J045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 4 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 5 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 6 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK01 includes all items in Figure 1 Parts List. | |||
| FIGURE 2 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK02 QTY. |
| 1 | 180013133 | STANDARD WHEEL ASSY | 2 |
| 2 | 234133031 | WHEEL NUT 9/16in 18 CONE 60° | 16 |
| 3 | 700IJ045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 4 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 5 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 6 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK02 includes all items in Figure 2 Parts List. | |||
| FIGURE 3 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK03 QTY. |
| 1 | 7000J045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 2 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 3 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 4 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK03 includes all items in Figure 3 Parts List. | |||
| FIGURE 4 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK04 QTY. |
| 1 | 700IJ045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 2 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 3 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 4 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK04 includes all items in Figure 4 Parts List. | |||
Remedy Instructions and TSB
RCRIT-20V085-9989.pdf 1487.088KB
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- 🚗 WE' RE DIFFERENT - MIKKUPPA innovative closed end bulge Lug Nuts design provides a safer and more reliable closed end nut than any other on the market. One-piece design compared with other two-piece design, Anti-cracking off and make it aesthetically pleasing while ensuring safe driving. 【This kit does not hold the wheel cover! ! !】
- 🚗 PERFECT FIT - Replacement for 2004-2019 Acura TSX. 2002-2019 Chevy Trailblazer, 2001-2019 Ford Escape, 2000-2019 Ford Focus, 2006-2019 Ford Fusion, 1999-2019 Honda Accord/CR-V, 2005-2019 KIA Sportage LX EX, 1995-2019 Toyota Avalon, etc.
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- For Select Aftermarket and Factory Wheels.
- Specifications: M12 x 1.50 Thread Pitch, 1.40” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Bulge Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction. Stylish chrome or black chrome finish. Utilizes traditional hex-body bulge-acorn design for fast and easy installation.
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact us for warranty replacement or fitment issues.
- 🚗 FITMENT - Replacement for 1999-2022 Chevy Silverado 1500, 2012-2022 Suburban, 2001-2022 Tahoe, 2000-2022 GMC Yukon, 1999-2022 Sierra 1500, and fit all m14x1.5 7/8" hex conical seat wheel nuts.
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- Complete Package - 1/2 x 20 Lug Nuts, Chrome, Open-End Bulge Acorn Lug Nut
- Specifications - 1/2-20 lug nuts, Thread Pitch, 0.84†Overall Height, 0.9†Diameter, 60-degree Conical Seat, Open-End Bulge Acorn Design. For 5 Lug Wheels.
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- Lug Nuts Aftermarket - Designed specifically for aftermarket 5-lug wheels, these wheel nuts are not recommended for use on OEM wheels, ensuring you get the best possible performance and compatibility.
- Features - Zinc finish, cold-forged and heat-treated to industry standards. Solid 1-pc lugnut design offers durable, rigid construction. Open-End style allows for use on any length stud, great for trailers or wheel spacers.
- 🚗【1.80" LONG】M14x1.5 thread - closed end bulge style lug nuts - conical 60 degree seat - 19mm hex - 1.80 in. long - 0.90 in. wide - color: Chrome. Our nuts have an innovative design in appearance due to personal preference, but the thread specifications fully meet vehicle standards, buy with confidence.
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- 🚗【ONE-PIECE DESIGN】On vehicle testing, one-piece design compared with other two-piece design, Anti-cracking off and make it aesthetically pleasing while ensuring safe driving. Our products have undergone extensive on-vehicle testing to ensure proper fit and long-lasting performance before selling them.
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- 🚙【WHEEL BOLT LUG NUTS COMPATIABLE VEHICLES】M12x1.25 wheel bolt compatible with 2017-2019 for Compass,2014-2023 for Cherokee,2015-2022 for Renegade, 2015-2017 for Chrysler 200, 2013-2016 for Dodge Dart, 2012-2017 for Fiat 500
- 🚙【FEARTURES】20 Pcs wheel bolts lug nuts are 12*1.25, shank length 28mm. Hex Size:17mm, Seat:Conical/60 grade 35CrMo Lug Nuts are Cold Forged/Exceeds OEM Quality
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- 🚙【PLEASE CHECK】 Check your original thread pitch and seat type carefully, this only fit for M12x1.25 and conical/cone seat as shown
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- Country Of Origin : China
- Height: 1. 40 Inch
- Hex Size: 3/4 Inch
- Package Weight : 2.38 Lbs
- One-piece Solid lug nuts feature durable design and provide perfect replacement for your Tacoma, 4Runner, Corolla, GX470
- Specifications: 12x1.5 Thread Pitch; 13/16'' (21mm) Hex; 1.49" (38mm) OAL; Closed End; Color: Chrome
- 10.9-grade Heat-treated premium steel construction, which offers better durability and strength.
- Replace Part # 9094201058, 9008017036, 90942-01058, 9008-17036, 9094201084
- One-piece lug nuts unlike OEM OEM Cap Construction lug nuts, which means Reeauto's Lug nuts will definitely not break apart like your TOYOTA, LEXUS stock lug nuts
- For Select Aftermarket or Factory Wheels or Wheels wih Hubcaps Covers
- M12 x 1.50 Thread Pitch, 0.79” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Open-End Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction. Stylish chrome or black chrome finish. Utilizes traditional hex-body bulge-acorn design for fast and easy installation.
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact us for warranty replacement or fitment issues.
- 20 Pcs | M12 x 1.5 12 x 1.5 Thread | Type: Bulge Acorn | Length : 35mm 1.38" | Finish: Chrome | Hex: 3/4" 19mm | 2 Piece Construction
- Always use AMAZON CONFIRMED FIT to validate product fitment to your vehicle. This item fits Chevrolet 1982-2002 Camaro 1991-96 Caprice 1984-2019 Corvette 1982+ Malibu 2012-20 Sonic 2013+ Spark|Dodge 1983-87 Charger | Ford 2013-19 C-Max 1995-2000 Contour 1981-2003 Escort 2001-19 Fiesta 2012-18 Focus| Hyundai 2006-17 Azera 2007+ Elantra 2013-14 Elantra Coupe 2013-20 Elantra GT 2022+ Elantra N 2009-16 Genesis 2010-16 Genesis Coupe 2017+ Ioniq 2004+ Sonata 1985-87 Veloster 2019+ Veloster N
- Designed In USA - Two Piece Design ensures secure clamping in the event of wrong lug nut length. Cap will break protecting you from false torque readings. Giving you peace of mind. Meets or Exceeds OEM Factory Standards.
- Cold forged carbon steel. High quality precise threads. Built to SAE Standards. Rust resistant finish
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