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| FIELD CAMPAIGN KIT# | IK003973 | DATE: | 26 August 2020 |
| For Dealer Reference: Service Bulletin #SVC2020-114 | |||
| BC1200XL Wheel and Tire Assembly Replacement Kit | |||
| CAMPAIGN TYPE: | Mandatory – Product Safety
DEALER INSTALLATION ONLY |
| CAMPAIGN CATEGORY: | Kit and Bulletin |
- IK01 or IK03: Order this kit version which includes English Supplemental Operator’s and Maintenance Manual for machines located in the United States, Canada (except Quebec), Australia, New Zealand and other English-speaking global regions.
- IK02 or IK04: Order this kit version which includes English + translated Supplemental Operator’s and Maintenance Manual for machines located in other global regions.
| MACHINE/ ATTACHMENT MODEL(S): | SERIAL NUMBERS | ||
| Included | Excluded | Kit Version | |
| BC1200XL | 101–104, 111, 118, 119, 121, 127, 128, 130, 132–136, 138, 143, 149, 150, 152, 154, 156, 158– 63, 168–170, 172–174, 177, 178, 182, 185, 186, 189, 191–200, 206–208, 210–214, 216, 219, 222, 225–228, 230, 231, 235, 239, 241, 247–250, 255–257, 26– 266, 268, 271–273, 275, 277–279, 281–285, 288–293, 295–297, 299, 300, 305, 306, 310–319, 329, 334, 335, 337–346, 347–350, 355–358, 360–362, 376
Units with “Bad” Supplier Defective Flotation Wheels |
113, 157, 205, 302, 303, 352, 374
And units equipped with Standard Wheels 105–110, 112, 114–116, 120, 122–126, 137, 139–142, 144–148, 151, 155, 164–167, 175, 176, 180, 181, 183, 184, 187, 188, 190, 201–204, 209, 215, 217, 221, 223, 232, 234, 236–238, 242–246, 252–254, 258, 259, 267, 269, 270, 274, 276, 280, 286, 287, 294, 301, 304, 307–309, 320–328, 330, 331, 336, 351, 353, 354, 359, 363–373 |
IK01 Steel Wheels 8 on 6½, 9/16″ studs; Tires 235/80R16 LRE; text safety sign and English Operator’s/ Maintenance Manuals |
| BC1200XL | 113, 157, 205, 302, 303, 352, 374
Units with “Bad” Supplier Defective Flotation Wheels |
101–104, 111, 118, 119, 121, 127, 128, 130, 132–136, 138, 143, 149, 150, 152, 154, 156, 158–163, 168, 170, 172–174, 177, 178, 182, 185, 186, 189, 191–200, 206–208, 210–214, 216, 219, 222, 225–228, 230, 231, 235, 239, 241, 247–250, 255 –257, 260–266, 268, 271–273, 275, 277–279, 281–285, 288–293, 295–297, 299, 300, 305, 306, 310–319, 329, 334, 335, 337–350, 355–358, 360–362, 376
And units equipped with Standard Wheels |
IK02 Steel Wheels 8 on 6½, 9/16″ studs; Tires 235/80R16 LRE; no-text safety sign and English + translated Operator’s/ Maintenance Manuals |
| BC1200XL | 117, 129, 131, 153, 171, 179, 219, 220, 224, 229, 231, 233, 251, 298, 332, 333, 346, 375, 377
Units with “Good” Non-Defective Supplier Flotation Wheels per Inspections received by 12 Aug 2020 |
240
Units with “Bad” Supplier Defective Flotation Wheels and units equipped with Standard Wheels |
IK03 text safety sign and English Operator’s/ Maintenance Manuals |
| BC1200XL | 240
Units with “Good” Non-Defective Supplier Flotation Wheels per Inspections received by 12 Aug 2020 |
117, 129, 131, 153, 171, 179, 219, 220, 224, 229, 231, 233, 251, 298, 332, 333, 346, 375, 377
Units with “Bad” Supplier Defective Flotation Wheels and units equipped with Standard Wheels |
IK04 no-text safety sign and English + translated Operator’s/ Maintenance Manuals |
PRODUCT SAFETY ALERT
PURPOSE: Specific wheels (steel rim) with 8 bolt pattern on 6-1/2 (165 mm) circle to be used with 9/16″ studs provided by a supplier:
- can develop possible cracks causing the tire to loose air pressure.
Both conditions may increase the risk of wheel loss and the risk of a crash. Death or serious injury is possible. Property damage may also occur. This kit provides the necessary parts and instructions to replace the wheel/tire assembly, install a new safety sign, and provides supplemental manuals.
SPECIAL TOOLS AND CONDITIONS:
- None
WARNING: Failure to use shutdown procedure can result in unexpected hazard(s). Death or serious injury could result due to entanglement, crushing, cutting, or other hazardous contact. Follow Shutdown Procedure after operating, before performing any service or maintenance, and before transporting.
Shutdown Procedure
NOTICE: For your safety and safety of others, use shutdown procedure before servicing, cleaning, unclogging, or transporting the chipper.
A variation of this procedure may be used if so instructed within this document or if an emergency requires it.
3. Return Upper Feed Control Bar to STOP position.
4. Move Cutter Engage/Throttle Lever to ENGAGED/LOW RPM position.
NOTICE: Whenever practical and safe, allow engine to idle for 1–5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.
5. Wait for cutter drum to slow.
6. Move Cutter Engage/Throttle Lever to DISENGAGED/LOW RPM position.
7. If so equipped, shut off remote control if in use.
8. Turn ignition key to OFF position and remove key.
9. Wait for the cutter drum and belt to stop.
NOTICE: Cutter drum rotation can be checked by looking at the end of shaft (A) on left side of cutter wheel housing. The cutter drum will continue to turn for a short time after the engine has stopped.
10. Close and latch feed table.
Unless indicated, new parts from kit have callouts with numbers. Callouts with letters indicate existing parts or general items.
PROCEDURE 1: 16×6 Wheel and Tire Assembly – English (IK01)
1. Using a suitable lifting device capable of lifting approximately 6,000 lb (2722 kg), raise machine off ground to allow adequate room to remove tire.
2. Place suitable blocking under trailer frame and remove lifting device.
3. Attach a suitable lifting device to wheel assembly (A). Assembly weighs approximately 80 lb (40 kg).
4. Remove and discard wheel assembly and wheel nuts (B), from each side of machine.
5. Deflate tire or remove tire from wheel.
6. Torch cut wheels across the wheel nut area.
7. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.
8. Discard wheel nuts so they can no longer be used or sold.
9. The removed tires may be retained in your used tire inventory or disposed of. Cost of tire removal is
included in labor hours.
10. Attach a suitable lifting device to new wheel assembly (1). Assembly weighs approximately 80 lb (40 kg).
11. Install new wheel assemblies on axle using new wheel nuts (2).
Torque wheel nuts in a star pattern to 140 ft-lb (190 Nm).
12. Check to ensure tire pressure is 80 psi (550 kPa).
13. On the left side of the machine, apply new warning decal (3) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
14. On right side of machine, apply new warning decal (3) to top of fender.
15. Remove and retain screw (C) and nut (D). Remove and discard existing cabled operator’s manual assembly (not shown).
16. Install new cabled operator’s manual assembly (4) with retained screw (C) and nut (D).
17. Discard existing operator’s manual. Replace with new operator’s manual (5). (not shown)
18. Discard existing maintenance manual. Replace with new maintenance manual (6). (not shown)
19. Remove Figure 1 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
PROCEDURE 2: 16×6 Wheel and Tire Assembly – International (IK02)
1. Using a suitable lifting device capable of lifting approximately 6,000 lb (2722 kg), raise machine off ground to allow adequate room to remove tire.
2. Place suitable blocking under trailer frame and remove lifting device.
3. Attach a suitable lifting device to wheel assembly (A). Assembly weighs approximately 80 lb (40 kg).
4. Remove and discard wheel assembly and wheel nuts (B), from each side of machine.
5. Deflate tire or remove tire from wheel.
6. Torch cut wheels across the wheel nut area.
7. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.
8. Discard wheel nuts so they can no longer be used or sold.
9. The removed tires may be retained in your used tire inventory or disposed of. Cost of tire removal is included in labor hours.
10.Attach a suitable lifting device to new wheel assembly (1). Assembly weighs approximately 80 lb (40 kg).
11.Install new wheel assemblies on axle using new wheel nuts Torque wheel nuts in a star pattern to 140 ft-lb (190 Nm).
12.Check to ensure tire pressure is 80 psi (550 kPa).
13.On the left side of the machine, apply new warning decal (3) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
14.On right side of machine, apply new warning decal (3) to top of fender.
15.Remove and retain screw (C) and nut (D). Remove and discard existing cabled operator’s manual assembly (not shown).
16.Install new cabled operator’s manual assembly (4) with retained screw (C) and nut (D).
17.Discard existing operator’s manual. Replace with new operator’s manual (5). (not shown)
18.Discard existing maintenance manual. Replace with new maintenance manual (6). (not shown)
19.Remove Figure 2 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
PROCEDURE 3: Decals and Manuals – English (IK03)
1. On the left side of the machine, apply new warning decal (1) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
2. On right side of machine, apply new warning decal (1) to top of fender.
3. Remove and retain screw (A) and nut (B). Remove and discard existing cabled operator’s manual assembly (not shown).
4. Install new cabled operator’s manual assembly (2) with retained screw (A) and nut (B).
5. Discard existing operator’s manual. Replace with new operator’s manual (3). (not shown)
6. Discard existing maintenance manual. Replace with new maintenance manual (4). (not shown)
7. Remove Figure 3 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
PROCEDURE 4: Decals and Manuals – International (IK04)
1. On the left side of the machine, apply new warning decal (1) to side of metal fuel tank (machine equipped with gas engine), or to rear engine shield if machine is equipped with a plastic fuel tank (diesel engine).
2. On right side of machine, apply new warning decal (1) to top of fender.
3. Remove and retain screw (A) and nut (B). Remove and discard existing cabled operator’s manual assembly (not shown).
4. Install new cabled operator’s manual assembly (2) with retained screw (A) and nut (B).
5. Discard existing operator’s manual. Replace with new operator’s manual (3). (not shown)
6. Discard existing maintenance manual. Replace with new maintenance manual (4). (not shown)
7. Remove Figure 4 and attach to the invoice or place in the manual storage box so unit owner can place with existing Parts Manual.
| FIGURE 1 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK01 QTY. |
| 1 | 180013133 | STANDARD WHEEL ASSY | 2 |
| 2 | 234133031 | WHEEL NUT 9/16in 18 CONE 60° | 16 |
| 3 | 7000J045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 4 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 5 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 6 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK01 includes all items in Figure 1 Parts List. | |||
| FIGURE 2 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK02 QTY. |
| 1 | 180013133 | STANDARD WHEEL ASSY | 2 |
| 2 | 234133031 | WHEEL NUT 9/16in 18 CONE 60° | 16 |
| 3 | 700IJ045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 4 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 5 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 6 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK02 includes all items in Figure 2 Parts List. | |||
| FIGURE 3 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK03 QTY. |
| 1 | 7000J045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 2 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 3 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 4 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK03 includes all items in Figure 3 Parts List. | |||
| FIGURE 4 Parts List | |||
| REF. NO. | PART NO. | DESCRIPTION | IK04 QTY. |
| 1 | 700IJ045 | DECAL-WARNING, WHEEL & TIRE | 2 |
| 2 | 180017147 | ASSEMBLY – CABLED OPER. MANUAL (US, UK) | 1 |
| 3 | 105400AW4 | OM-BC1200XL (EN) 1ST ED S/N 101-1000 | 1 |
| 4 | 105400AW6 | MM-BC1200XL 1ST ED S/N 101-1000 | 1 |
| Kit IK04 includes all items in Figure 4 Parts List. | |||
Remedy Instructions and TSB
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- One-piece Solid lug nuts feature durable design and provide perfect replacement for your Tacoma, 4Runner, Corolla, GX470
- Specifications: 12x1.5 Thread Pitch; 13/16'' (21mm) Hex; 1.49" (38mm) OAL; Closed End; Color: Chrome
- 10.9-grade Heat-treated premium steel construction, which offers better durability and strength.
- Replace Part # 9094201058, 9008017036, 90942-01058, 9008-17036, 9094201084
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- For Select Aftermarket and Factory Wheels.
- Specifications: M12 x 1.50 Thread Pitch, 1.40” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Bulge Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction. Stylish chrome or black chrome finish. Utilizes traditional hex-body bulge-acorn design for fast and easy installation.
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact us for warranty replacement or fitment issues.
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- For Select Aftermarket and Factory Wheels.
- Specifications: M12 x 1.50 Thread Pitch, 1.40” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Bulge Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction. Stylish chrome or black chrome finish. Utilizes traditional hex-body bulge-acorn design for fast and easy installation.
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact cs@whtknight.com for warranty replacement or fitment issues.
- For Select Aftermarket and Factory Wheels, replacement key adaptor is B07PY59X14 (3800L)
- Specifications: M14x1.50 Thread Pitch, 2.0” Overall Height, 0.90" Diameter, 7 Spline Drive, 60° Conical Seating, Duplex Spline Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction with stylish chrome or black chrome finish. Utilizes 6 spline key adaptor for fast and secure installation
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact us for warranty replacement or fitment issues.
- For Select Aftermarket or Factory Wheels or Wheels wih Hubcaps Covers
- 1/2"-20 Thread Pitch, 0.79” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Open-End Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction, Stylish zinc finish. Utilizes traditional hex-body bulge-acorn design for fast and easy installation.
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact us for warranty replacement or fitment issues.
- ★𝐒𝐩𝐞𝐜𝐢𝐟𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬: 1/2-20 thread - Closed End Bulge Acorn Style Lug Nuts - Conical 60 Degree Seat - 3/4(19mm) hex - 1.4 inch(35.56mm) long - 22.1mm wide.
- ★𝐅𝐢𝐭 𝐅𝐨𝐫: Compatible with vehicles requiring a 1/2-20 thread and wheels with a conical 60 degree seat with a 3/4" hex, including 1962-1984 DeVille, 1953-1978 Eldorado, 1977-1979 Seville, 1986-1997 Aerostar, 1966-1996 Bronco, 1975-2002 E-150 Econoline, 1991-2012 Explorer, 1975-1996 F150, 1965-2012 Mustang, 1974-2001 Cherokee, 1986-1992 Comanche, 2006-2010 Commander, 1993-2010 Grand Cherokee（only1/2), 2001-2013 Liberty, 1987- 2017 Wrangler and more. Important: They are not compatible with mag seat, ball seat, or round seat.
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- 🚗【1.80" LONG】M14x1.5 thread - closed end bulge style lug nuts - conical 60 degree seat - 19mm hex - 1.80 in. long - 0.90 in. wide - color: Chrome. For Conical Required Wheel with 23mm Flange Limit Only. Do Not Capable for Wheel Caps.
- 🚗 【PERFECT FIT】Replacement for 2007-2013 Avalanche, 2015-2021 Colorado, 2003-2014 Express 1500, 1999-2021 Silverado 1500, 2015-2021 Suburban, 2000-2014 Suburban 1500, 1995-2020 Tahoe, 2009-2020 Traverse, 2007-2020 Acadia, 2015-2020 Canyon, 1999-2020 Sierra 1500, 2000-2020 Yukon, 2015-2020 F150/Expedition.
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- 🚙【WHEEL BOLT LUG NUTS COMPATIABLE VEHICLES】M12x1.25 wheel bolt compatible with 2017-2019 for Compass,2014-2023 for Cherokee,2015-2022 for Renegade, 2015-2017 for Chrysler 200, 2013-2016 for Dodge Dart, 2012-2017 for Fiat 500
- 🚙【FEARTURES】20 Pcs wheel bolts lug nuts are 12*1.25, shank length 28mm. Hex Size:17mm, Seat:Conical/60 grade 35CrMo Lug Nuts are Cold Forged/Exceeds OEM Quality
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- 🚙【PLEASE CHECK】 Check your original thread pitch and seat type carefully, this only fit for M12x1.25 and conical/cone seat as shown
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