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December 28, 2020 NHTSA CAMPAIGN NUMBER: 20V814000
Failure of the front brake switch can cause the brake light to stay on constantly and/or the cruise control system to shutoff unexpectedly. Both situations increases the risk of a crash.
NHTSA Campaign Number: 20V814
Manufacturer Yamaha Motor Corporation, USA
Components EXTERIOR LIGHTING
Potential Number of Units Affected 18,203
Summary
Yamaha Motor Corporation, USA (Yamaha) is recalling certain 2018-2020 MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017-2020 MT10, 2018-2020 XTZ12 (Super Ténéré), 2013-2020 FJR13, 2018 XV19B (Star Eluder), and 2018-2021 XV19 (Star Venture) motorcycles. The front brake switch can fail due to increased resistance from silicon oxide.
Remedy
Yamaha will notify owners, and dealers will replace the front brake switch, free of charge. The recall began January 20, 2021. Owners may contact Yamaha customer service at 1-800-962-7926. Yamaha’s number for this recall is 990140. Note: Owners are advised not to operate their motorcycle until the repairs have been performed.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
CERTAIN 2019~2020 MTT9GT (TRACER GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2014~2020 XTZ12 (SUPER TÉNÉRÉ), 2013~2020 FJR13, 2018 XV19B (STAR ELUDER) AND 2018~2021 XV19 (STAR VENTURE) MODEL MOTORCYCLES
FACTORY MODIFICATION CAMPAIGN – Brake Switch Malfunction
INTRODUCTION
Yamaha Motor Corporation, U.S.A. has decided that a defect that relates to motor vehicle safety exists in certain 2019~2020 MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2018~2020 XTZ12 (Super Ténéré), 2013~2020 FJR13, 2018 XV19B (Star Eluder), and 2018~2021 XV19 (Star Venture) model motorcycles.
In affected motorcycles, the front brake switch may fail due to increased internal resistance caused by silicon oxide. If this happens, the brake light may stay on constantly and/or the cruise control system, if it can be activated at all, may cancel unexpectedly, either of which could increase the risk of a crash with injury or death.
To correct this defect, Yamaha is initiating a Factory Modification Campaign. Affected units must have the front brake switch replaced with new one that was manufactured properly.
Yamaha is notifying all registered owners of affected motorcycles by mail. A copy of this letter is included in this bulletin. The customer should take this letter along with the affected motorcycle to an authorized Yamaha dealer for modification.
If your dealership was invoiced for one or more affected units, a computer report listing all affected motorcycles invoiced to your dealership is included with a mailed copy of this bulletin. Use the list to help ensure all motorcycles are modified. All sold motorcycles that have been registered with Yamaha will show the customer’s name and address.
Your dealership must notify the owner of any affected motorcycle that was actually sold but listed as “unsold” in the report. You must modify all affected motorcycles in your inventory as well as all customer-owned motorcycles brought to you for this service. Any affected motorcycle that you purchase from Yamaha in the future may also require modification. If you purchase a motorcycle from another dealer or Yamaha, check to see if the procedures in this bulletin have already been performed before you sell the motorcycle.
Motorcycles that are affected should not be operated until they are modified. It is a violation of Yamaha policy for your dealership to deliver any affected motorcycle to customers until the procedures in this bulletin are performed.
NOTE: If you are modifying a 2016~2020 model FJR13, check to see if the unit is also affected by the Second Gear Failure Factory Modification Campaign announced in Technical Bulletin M2021-002R. Perform both procedures at the same time for customer convenience and shop efficiency.
When the modification on each motorcycle is performed, follow the Warranty Information section of this bulletin to receive reimbursement. Be sure to use the Factory Modification Campaign procedures in Chapter 7 of the Warranty and Y.E.S. Handbook (LIT-11760-00-16).
DEALER ACTION SUMMARY
Unsold & Sold Units:
Use YDS Unit Status to check to be sure the unit is affected and that it is not already modified. Also, there is a new part identification mark on the back side of switch that can be used to confirm the correct switch; see Identification Procedure in this bulletin for more information.
Parts:
Yes. Order a new stop switch kit for the model you are modifying. There are different kits for different models. See the Parts Information section of this bulletin for more information.
Warranty:
Factory Modification Campaign. See the Warranty Information section of this bulletin. This modification applies to all affected units regardless of ownership or warranty status.
Notify Customers:
Yes, you must immediately contact any customer whose motorcycle shows as unregistered on the enclosed report. Yamaha has sent letters to customers whose motorcycles were registered with Yamaha as of 1/19/2021.
AFFECTED RANGE
Check Unit Status on YDS to make sure the Primary ID (PID) is in the Affected Range and is eligible for this repair The affected unit ranges for this issue are:
Year | Model | Prefix | Primary ID | |
From | To | |||
2014~2020 | XTZ1200 | DP05E | 0000001 | 0001444 |
2014~2020 | XTZ1200E | DP05Y | 0000005 | 0000319 |
2014~2018 | XTZ1200 | DP06E | 0000001 | 0001692 |
2014~2018 | XTZ1200 | DP06Y | 0000003 | 0000404 |
2017~2020 | MTN1000 | RN48E | 0000001 | 0003444 |
2017~2020 | MTN1000 | RN48Y | 0000009 | 0000854 |
2019 | MXT850D | RN59Y | 0000005 | 0000174 |
2019~2020 | MTT850D | RN62E | 0000301 | 0001401 |
2019~2020 | MTT850D | RN62Y | 0000301 | 0000581 |
2019 | MXT850 | RN63Y | 0000301 | 0000410 |
2013~2015 | FJR1300A | RP24E | 0000001 | 0002928 |
2013~2015 | FJR1300A | RP24Y | 0000006 | 0000444 |
2014~2015 | FJR1300AE | RP26E | 0000001 | 0000884 |
2014~2015 | FJR1300AE | RP26Y | 0000002 | 0000213 |
2016~2019 | FJR1300-A | RP29E | 0000002 | 0000822 |
2016~2019 | FJR1300-A | RP29Y | 0000002 | 0000151 |
2016~2020 | FJR1300-AE | RP30E | 0000001 | 0001009 |
2016~2020 | FJR1300-AE | RP30Y | 0000006 | 0000221 |
2018~2020 | FJR1300P-A | RP31Y | 0000003 | 0000092 |
2018~2021 | XV1900FD | VP38Y | 0000017 | 0001518 |
2018 | XV1900CFD | VP39Y | 0000007 | 0000911 |
SERVICE PROCEDURES
Refer to the service manual for the model you are modifying for brake switch replacement steps.
IDENTIFICATION PROCEDURE
After completing the procedure, make sure to properly record and submit the warranty claim for this campaign to ensure correct reimbursement and to update the unit’s repair history in Yamaha’s database.
A new part identification mark is added on the back side of the switch:
SEOCONTENT-START
©2021 YAMAHA MOTOR CORPORATION, U.S.A.
MOTORCYCLE 1/20/2021 M2021-001R
This modification has top priority. This bulletin must be performed
immediately to ensure customer safety.
NOTE: Bulletins that announce a recall will have an “R” at the end of the bulletin number.
Page 1 of 7
CERTAIN 2019~2020 MTT9GT (TRACER GT), 2019 MXTGTKL (NIKEN GT),
2017~2020 MT10, 2014~2020 XTZ12 (SUPER TÉNÉRÉ), 2013~2020 FJR13,
2018 XV19B (STAR ELUDER) AND 2018~2021 XV19 (STAR VENTURE) MODEL
MOTORCYCLES
FACTORY MODIFICATION CAMPAIGN – Brake Switch Malfunction
Yamaha Motor Corporation, U.S.A. has decided that a defect that relates
to motor vehicle safety exists in certain 2019~2020 MTT9GT (Tracer
GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2018~2020 XTZ12
(Super Ténéré), 2013~2020 FJR13, 2018 XV19B (Star Eluder), and
2018~2021 XV19 (Star Venture) model motorcycles.
In affected motorcycles, the front brake switch may fail due to increased
internal resistance caused by silicon oxide. If this happens, the brake
light may stay on constantly and/or the cruise control system, if it can be
activated at all, may cancel unexpectedly, either of which could increase
the risk of a crash with injury or death.
To correct this defect, Yamaha is initiating a Factory Modification
Campaign. Affected units must have the front brake switch replaced with
new one that was manufactured properly.
Yamaha is notifying all registered owners of affected motorcycles by mail. A copy of this letter is included in this
bulletin. The customer should take this letter along with the affected motorcycle to an authorized Yamaha dealer
for modification.
If your dealership was invoiced for one or more affected units, a computer report listing all affected motorcycles
invoiced to your dealership is included with a mailed copy of this bulletin. Use the list to help ensure all
motorcycles are modified. All sold motorcycles that have been registered with Yamaha will show the customer’s
name and address.
Your dealership must notify the owner of any affected motorcycle that was actually sold but listed as “unsold” in
the report. You must modify all affected motorcycles in your inventory as well as all customer-owned motorcycles
brought to you for this service. Any affected motorcycle that you purchase from Yamaha in the future may
also require modification. If you purchase a motorcycle from another dealer or Yamaha, check to see if the
procedures in this bulletin have already been performed before you sell the motorcycle.
SAFETY
RECALL
FRONT BRAKE SWITCH
IN
i I INTRODUCTION
Page 2 of 7
Motorcycles that are affected should not be operated until they are modified. It is a violation of Yamaha
policy for your dealership to deliver any affected motorcycle to customers until the procedures in this
bulletin are performed.
NOTE: If you are modifying a 2016~2020 model FJR13, check to see if the unit is also affected by the Second
Gear Failure Factory Modification Campaign announced in Technical Bulletin M2021-002R. Perform both
procedures at the same time for customer convenience and shop efficiency.
When the modification on each motorcycle is performed, follow the Warranty Information section of this bulletin
to receive reimbursement. Be sure to use the Factory Modification Campaign procedures in Chapter 7 of the
Warranty and Y.E.S. Handbook (LIT-11760-00-16).
Unsold &
Sold Units: Use YDS Unit Status to check to be sure the unit is affected and that it is not already modified.
Also, there is a new part identification mark on the back side of switch that can be used to confirm
the correct switch; see Identification Procedure in this bulletin for more information.
Parts: Yes. Order a new stop switch kit for the model you are modifying. There are different kits for
different models. See the Parts Information section of this bulletin for more information.
Warranty: Factory Modification Campaign. See the Warranty Information section of this bulletin. This
modification applies to all affected units regardless of ownership or warranty status.
Notify
Customers: Yes, you must immediately contact any customer whose motorcycle shows as unregistered on the
enclosed report. Yamaha has sent letters to customers whose motorcycles were registered with
Yamaha as of 1/19/2021.
l.bi.:r I DEALER ACTION SUMMARY
Page 3 of 7
Check Unit Status on YDS to make sure the Primary ID (PID) is in the Affected Range and is eligible for this repair
The affected unit ranges for this issue are:
Year Model Prefix
Primary ID
From To
2014~2020 XTZ1200 DP05E 0000001 0001444
2014~2020 XTZ1200E DP05Y 0000005 0000319
2014~2018 XTZ1200 DP06E 0000001 0001692
2014~2018 XTZ1200 DP06Y 0000003 0000404
2017~2020 MTN1000 RN48E 0000001 0003444
2017~2020 MTN1000 RN48Y 0000009 0000854
2019 MXT850D RN59Y 0000005 0000174
2019~2020 MTT850D RN62E 0000301 0001401
2019~2020 MTT850D RN62Y 0000301 0000581
2019 MXT850 RN63Y 0000301 0000410
2013~2015 FJR1300A RP24E 0000001 0002928
2013~2015 FJR1300A RP24Y 0000006 0000444
2014~2015 FJR1300AE RP26E 0000001 0000884
2014~2015 FJR1300AE RP26Y 0000002 0000213
2016~2019 FJR1300-A RP29E 0000002 0000822
2016~2019 FJR1300-A RP29Y 0000002 0000151
2016~2020 FJR1300-AE RP30E 0000001 0001009
2016~2020 FJR1300-AE RP30Y 0000006 0000221
2018~2020 FJR1300P-A RP31Y 0000003 0000092
2018~2021 XV1900FD VP38Y 0000017 0001518
2018 XV1900CFD VP39Y 0000007 0000911
1~1 AFFECTED RANGE
Page 4 of 7
Refer to the service manual for the model you are modifying for brake switch replacement steps.
After completing the procedure, make sure to properly record and submit the warranty claim for this campaign to
ensure correct reimbursement and to update the unit’s repair history in Yamaha’s database.
A new part identification mark is added on the back side of the switch:
The countermeasure parts for this factory modification campaign are provided as a kit:
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT,
FJR1300
(2013~2018)
90891-30142-00 FJR13A/AE/-A/-AE/P $18.22
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 FRONT STOP SWITCH ASSY 1MC-83980-01-00 1
2 CLAMP 90464-16061-00 2
3 CLAMP 90465-10098-00 1
4 CLAMP 90464-32060-00 2
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT,
FJR1300
(2019~2020)
90891-30143-00 FJR13A/-AE/P-A $13.44
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 FRONT STOP SWITCH ASSY 1MC-83980-11-00 1
2 CLAMP 90464-16061-00 2
3 CLAMP 90465-10098-00 1
PREVIOUS
(REPLACE)
NEW
(COUNTERMEASURE)
I~ I SERVICE PROCEDURES
~~ IDENTIFICATION PROCEDURE
I~~ I PARTS INFORMATION
Page 5 of 7
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT,
MTN1000 90891-30146-00 MT-10 $13.48
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 FRONT STOP SWITCH ASSY B67-83980-02-00 1
2 CLAMP 90464-30010-00 2
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT,
MTT850D 90891-30145-00 MTT9GT (Tracer GT) $20.45
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 FRONT STOP SWITCH ASSY B1J-83980-01-00 1
2 CLAMP 90464-30010-00 1
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT,
MXT850 90891-30149-00 MTT9GT (NIKEN GT) $21.18
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 FRONT STOP SWITCH ASSY BD5-83980-02-00 1
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT,
XT1200Z 90891-30148-00 XTZ12 (Super Ténéré) $13.19
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 STOP SWITCH ASSY 2BS-83980-01-00 1
KIT PART NAME PART NUMBER APPLICABLE MODELS DLR COST
FR. STOP SWITCH KIT, XV1900 90891-30144-00 XV19 (Star Venture and Star
Eluder) $13.54
KIT PART CONTENTS
No. PART NAME PART NUMBER QTY
1 STOP SWITCH ASSY 2DF-83980-01-00 1
2 CLAMP 90464-30010-00 2
Page 6 of 7
The owner of each registered motorcycle will receive a letter announcing this campaign. The customer’s letter
includes the Vehicle Identification Number and Recall Number.
The modification is authorized for all affected motorcycles, both sold and unsold, regardless of ownership or
warranty status. You do not need the customer’s letter to perform the modification or to file for reimbursement.
Submit a Recall Claim as described below using Campaign Number 990140. The labor allowance is as follows:
MODEL LABOR
ALLOWANCE
FJR1300 0.9 Hrs.
MT-10 0.3 Hrs.
MTT9GT (Tracer GT) 0.6 Hrs.
MXTGT (NIKEN GT) 0.3 Hrs.
XTZ12 (Super Ténéré) 0.3 Hrs.
XV19 (Star Venture and Star Eluder) 0.5 Hrs.
To submit your Recall Claim on YDS, go to Service > Warranty Claims/Authorization > Claims/Authorization > New.
Then, from the menu, select Recall / Service per Bulletin Claim.
If you have any questions about proper procedures for Factory Modification Campaigns, see Chapter 7 in your
Warranty and Y.E.S. Handbook (LIT-11760-00-16).
Enter Campaign Code 990140 Here
I~ I WARRANTY INFORMATION
… WarrantyOaim
0 Wammty / Y.E.S. Claim – If request is under $1500
IO Recall / Service per Bulletin
0 Parts and ACC Quality Assurance Oaim
… warranty Authorization
0 Warranty/ Y.E.S. Authorization If request is $1500 or over
0 Out of Warranty Authorization
0 Un-Registered / Un-Sold Unit Authorization
… Shipping Damage
(:) Visible Damage Authorization – Pictures Required
0 Concealed Damage daim $349 and under
0 Concealed Damage Authorization $350 and over Pictures Required
0 Missing Parts Claim $349 and under
0 Missing Parts Authorization $350 and over
This ‘°””‘ “‘lows yoo ID ont,,- Roc..il Roque,t Information for single oc multiple PrimarY IDs.
NOT!: Tho same recall tnformaoon will be u<ed fof all of the pnmary IOs proV><led.
•~nNbr. LI- —–===——-===——v-ll s
• Finish Date’:
• MiJesor HcM..l’S::
5lcP 1 ; Cict.Rei,w~ >>
Primary ID Firish Cltit Milt:S 01′ tt1-
Page 7 of 7
IMPORTANT SAFETY RECALL NOTICE
This notice applies to your motorcycle, VIN xxxxxxxxxxxxxxxxx Model:
990140
Dear Yamaha Owner:
Yamaha Motor Corporation, U.S.A. has decided that a defect that relates to motor vehicle safety exists in certain 2019~2020 MTT9GT (Tracer GT), 2019 MXTGTKL
(NIKEN GT), 2017~2020 MT10, 2014~2020 XTZ12 (Super Ténéré), 2013~2020 FJR13, 2018 XV19B (Star Eluder) and 2018~2021 XV19 (Star Venture) model
motorcycles. Our records show that you own the affected motorcycle shown above.
The reason for
this recall:
What Yamaha and
your dealer will do:
What you should
do now:
If you need help:
If you no longer
own this Yamaha:
We’re sorry to cause you any inconvenience, but we are sincerely concerned about your safety and continued satisfaction with our products. Thank you for giving
your attention to this important matter.
Sincerely,
Motorsports Service Support
Yamaha Motor Corporation, U.S.A.
January 20, 2021
In affected motorcycles, the front brake switch may fail due to increased internal resistance caused by silicon oxide. If this happens,
the brake light may stay on constantly and/or the cruise control system, if it can be activated at all, may cancel unexpectedly, either of
which could increase the risk of a crash with injury or death.
Your authorized Yamaha dealer will replace your motorcycle’s front brake switch with new one that was manufactured properly. The
procedure takes under an hour to perform, depending on the model, but your dealer may need to keep your motorcycle longer. There
will be no charge to you for this procedure.
Please call your Yamaha dealer to make a service appointment to have this procedure performed. At that same time, you can find
out how long they expect to keep your motorcycle for this service. Remember to take this letter with you when you take in your
motorcycle.
If the motorcycle shown above is a 2016~2020 FJR13, you may also get a notice regarding a Safety Recall for the transmission’s
second gear. When you take in your motorcycle for this brake switch procedure, also ask your dealer to confirm if the modification of
the transmission needs to be performed as well.
You should not operate your affected motorcycle shown above until modification is performed.
If you are unable to return to the Yamaha dealer who sold you the motorcycle, this service will be performed by any authorized
Yamaha Motorcycle dealer. For the name of a dealer near you, call 1-800-88-YAMAHA or visit the Yamaha web site at
www.yamaha-motor.com.
If you have had this repair performed before you received this letter, you may be entitled to receive reimbursement for the cost of
obtaining a pre-notification remedy of the problem associated with this repair. For more information, contact Yamaha Customer
Relations at 1‐800‐962‐7926.
Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within
10 days.
If, after contacting your dealership, you have questions or concerns which the dealership is unable to answer, please write to:
Yamaha Motor Corporation, U.S.A.
Customer Relations Department
P.O. Box 6555 Cypress, CA 90630
Or call: 1‐800‐962‐7926
If, after contacting Yamaha Customer Relations, you are still not satisfied that we have done our best to remedy the situation without
charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety
Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the Auto Safety Hotline at 1-888-327-4236 (TTY: 1-800-
424-9153); or go to https://www.safercar.gov. Refer to NHTSA recall number 20V814.
If you have sold your motorcycle to another party, please call us toll-free at 1-800-962-7926 with the name and address of the new
owner, along with the Vehicle Identification Number shown above your name on this letter.
ROUTE TO: SERVICE PARTS WARRANTY SALES
OYAMAHA
YAMAHA MOTOR CORPORATION, U.S.A. 6555 Katella Avenue, Cypress, CA 90630-5101 800-962-7926
SEOCONTENT-END
24 Affected Products
Vehicles
MAKE | MODEL | YEAR |
YAMAHA | FJR1300 | 2013-2020 |
YAMAHA | MT10 | 2017-2020 |
YAMAHA | MTT9GT | 2018-2020 |
YAMAHA | MXTGTKL | 2019 |
YAMAHA | XTZ12 | 2018-2020 |
YAMAHA | XV1900 | 2018-2021 |
YAMAHA | XV1900B | 2018 |
9 Associated Documents
Defect Notice 573 Report
RCLRPT-20V814-4925.PDF 218.01KB
Recall Acknowledgement
RCAK-20V814-1545.pdf 244.515KB
Manufacturer Notices(to Dealers,etc) – TSB 1/20/2021 M2021-001R
RCMN-20V814-1397.pdf 921.547KB
Recall 573 Report-Amendment 1
RCLRPT-20V814-9688.PDF 218.074KB
ISSUED Owner Notification Letter(Part 577)
RCONL-20V814-0316.pdf 495.454KB
Recall Quarterly Report #1, 2021-1
RCLQRT-20V814-1045.PDF 211.141KB
Recall Quarterly Report #2, 2021-2
RCLQRT-20V814-5461.PDF 211.24KB
Recall 573 Report-Amendment 2
RCLRPT-20V814-4047.PDF 218.221KB
Recall Quarterly Report #3, 2021-3
RCLQRT-20V814-9630.PDF 211.323KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V814&docType=RCL
- Made using high pressure die cast alluminium platforms with bonded brake linings
- All shoes are radius ground and edge trimmed
- Features lead in and lead out chamfers at lining ends
- Original equipment style brake shoe springs included
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- Features lead in and lead out chamfers at lining ends
- Original equipment style brake shoe springs included
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- 【OEM#】41854-08 42850-06 42897-06 42897-08 FA409. 【Repalcement OEM#】42850-06A 42897-06A
- 【Package】Brake Pads Set x 3. Not included instruction manual. Easy to install
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- All shoes are radius ground and edge trimmed
- Package Dimensions: 15.748 H x 1.016 L x 12.192 W (centimetres)
- Package Weight: 0.227 kilograms
- Country of Origin : Wales
- Made using high pressure die cast alluminium platforms with bonded brake linings
- Made using high pressure die cast alluminium platforms with bonded brake linings
- All shoes are radius ground and edge trimmed
- Features lead in and lead out chamfers at lining ends
- Original equipment style brake shoe springs included
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- Made using high pressure die cast alluminium platforms with bonded brake linings
- All shoes are radius ground and edge trimmed
- Features lead in and lead out chamfers at lining ends
- Original equipment style brake shoe springs included
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