990140 – Brake Switch Malfunction – 2018-2020 Yamaha MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017-2020 MT10, 2018-2020 XTZ12 (Super Ténéré), 2013-2020 FJR13, 2018 XV19B (Star Eluder), & 2018-2021 XV19 (Star Venture) Motorcycles

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December 28, 2020 NHTSA CAMPAIGN NUMBER: 20V814000

Front Brake Switch Can Fail

Failure of the front brake switch can cause the brake light to stay on constantly and/or the cruise control system to shutoff unexpectedly. Both situations increases the risk of a crash.

 

NHTSA Campaign Number: 20V814

Manufacturer Yamaha Motor Corporation, USA

Components EXTERIOR LIGHTING

Potential Number of Units Affected 18,203

 

Summary

Yamaha Motor Corporation, USA (Yamaha) is recalling certain 2018-2020 MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017-2020 MT10, 2018-2020 XTZ12 (Super Ténéré), 2013-2020 FJR13, 2018 XV19B (Star Eluder), and 2018-2021 XV19 (Star Venture) motorcycles. The front brake switch can fail due to increased resistance from silicon oxide.

 

Remedy

Yamaha will notify owners, and dealers will replace the front brake switch, free of charge. The recall began January 20, 2021. Owners may contact Yamaha customer service at 1-800-962-7926. Yamaha’s number for this recall is 990140. Note: Owners are advised not to operate their motorcycle until the repairs have been performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check for Yamaha Recalls

 


CERTAIN 2019~2020 MTT9GT (TRACER GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2014~2020 XTZ12 (SUPER TÉNÉRÉ), 2013~2020 FJR13, 2018 XV19B (STAR ELUDER) AND 2018~2021 XV19 (STAR VENTURE) MODEL MOTORCYCLES

 

FACTORY MODIFICATION CAMPAIGN – Brake Switch Malfunction

 

INTRODUCTION

Yamaha Motor Corporation, U.S.A. has decided that a defect that relates to motor vehicle safety exists in certain 2019~2020 MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2018~2020 XTZ12 (Super Ténéré), 2013~2020 FJR13, 2018 XV19B (Star Eluder), and 2018~2021 XV19 (Star Venture) model motorcycles.

In affected motorcycles, the front brake switch may fail due to increased internal resistance caused by silicon oxide. If this happens, the brake light may stay on constantly and/or the cruise control system, if it can be activated at all, may cancel unexpectedly, either of which could increase the risk of a crash with injury or death.

To correct this defect, Yamaha is initiating a Factory Modification Campaign. Affected units must have the front brake switch replaced with new one that was manufactured properly.

Yamaha is notifying all registered owners of affected motorcycles by mail. A copy of this letter is included in this bulletin. The customer should take this letter along with the affected motorcycle to an authorized Yamaha dealer for modification.

If your dealership was invoiced for one or more affected units, a computer report listing all affected motorcycles invoiced to your dealership is included with a mailed copy of this bulletin. Use the list to help ensure all motorcycles are modified. All sold motorcycles that have been registered with Yamaha will show the customer’s name and address.

Your dealership must notify the owner of any affected motorcycle that was actually sold but listed as “unsold” in the report. You must modify all affected motorcycles in your inventory as well as all customer-owned motorcycles brought to you for this service. Any affected motorcycle that you purchase from Yamaha in the future may also require modification. If you purchase a motorcycle from another dealer or Yamaha, check to see if the procedures in this bulletin have already been performed before you sell the motorcycle.

Motorcycles that are affected should not be operated until they are modified. It is a violation of Yamaha policy for your dealership to deliver any affected motorcycle to customers until the procedures in this bulletin are performed.

NOTE: If you are modifying a 2016~2020 model FJR13, check to see if the unit is also affected by the Second Gear Failure Factory Modification Campaign announced in Technical Bulletin M2021-002R. Perform both procedures at the same time for customer convenience and shop efficiency.

When the modification on each motorcycle is performed, follow the Warranty Information section of this bulletin to receive reimbursement. Be sure to use the Factory Modification Campaign procedures in Chapter 7 of the Warranty and Y.E.S. Handbook (LIT-11760-00-16).

 

DEALER ACTION SUMMARY

Unsold & Sold Units:

Use YDS Unit Status to check to be sure the unit is affected and that it is not already modified. Also, there is a new part identification mark on the back side of switch that can be used to confirm the correct switch; see Identification Procedure in this bulletin for more information.

 

Parts:

Yes. Order a new stop switch kit for the model you are modifying. There are different kits for different models. See the Parts Information section of this bulletin for more information.

 

Warranty:

Factory Modification Campaign. See the Warranty Information section of this bulletin. This modification applies to all affected units regardless of ownership or warranty status.

 

Notify Customers:

Yes, you must immediately contact any customer whose motorcycle shows as unregistered on the enclosed report. Yamaha has sent letters to customers whose motorcycles were registered with Yamaha as of 1/19/2021.

 

AFFECTED RANGE

Check Unit Status on YDS to make sure the Primary ID (PID) is in the Affected Range and is eligible for this repair The affected unit ranges for this issue are:

Year Model Prefix Primary ID
From To
2014~2020 XTZ1200 DP05E 0000001 0001444
2014~2020 XTZ1200E DP05Y 0000005 0000319
2014~2018 XTZ1200 DP06E 0000001 0001692
2014~2018 XTZ1200 DP06Y 0000003 0000404
2017~2020 MTN1000 RN48E 0000001 0003444
2017~2020 MTN1000 RN48Y 0000009 0000854
2019 MXT850D RN59Y 0000005 0000174
2019~2020 MTT850D RN62E 0000301 0001401
2019~2020 MTT850D RN62Y 0000301 0000581
2019 MXT850 RN63Y 0000301 0000410
2013~2015 FJR1300A RP24E 0000001 0002928
2013~2015 FJR1300A RP24Y 0000006 0000444
2014~2015 FJR1300AE RP26E 0000001 0000884
2014~2015 FJR1300AE RP26Y 0000002 0000213
2016~2019 FJR1300-A RP29E 0000002 0000822
2016~2019 FJR1300-A RP29Y 0000002 0000151
2016~2020 FJR1300-AE RP30E 0000001 0001009
2016~2020 FJR1300-AE RP30Y 0000006 0000221
2018~2020 FJR1300P-A RP31Y 0000003 0000092
2018~2021 XV1900FD VP38Y 0000017 0001518
2018 XV1900CFD VP39Y 0000007 0000911

 

SERVICE PROCEDURES

Refer to the service manual for the model you are modifying for brake switch replacement steps.

 

IDENTIFICATION PROCEDURE

After completing the procedure, make sure to properly record and submit the warranty claim for this campaign to ensure correct reimbursement and to update the unit’s repair history in Yamaha’s database.

A new part identification mark is added on the back side of the switch:

 



24 Affected Products

Vehicles

MAKE MODEL YEAR
YAMAHA FJR1300 2013-2020
YAMAHA MT10 2017-2020
YAMAHA MTT9GT 2018-2020
YAMAHA MXTGTKL 2019
YAMAHA XTZ12 2018-2020
YAMAHA XV1900 2018-2021
YAMAHA XV1900B 2018

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-20V814-4925.PDF 218.01KB

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Recall Acknowledgement

RCAK-20V814-1545.pdf 244.515KB

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Manufacturer Notices(to Dealers,etc) – TSB 1/20/2021 M2021-001R

RCMN-20V814-1397.pdf 921.547KB

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Recall 573 Report-Amendment 1

RCLRPT-20V814-9688.PDF 218.074KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V814-0316.pdf 495.454KB

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Recall Quarterly Report #1, 2021-1

RCLQRT-20V814-1045.PDF 211.141KB

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Recall Quarterly Report #2, 2021-2

RCLQRT-20V814-5461.PDF 211.24KB

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Recall 573 Report-Amendment 2

RCLRPT-20V814-4047.PDF 218.221KB

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Recall Quarterly Report #3, 2021-3

RCLQRT-20V814-9630.PDF 211.323KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V814&docType=RCL

 


 

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