MC20-11 – Front Brake Master Cylinder Missing Component – 2021 Kawasaki Ninja ZX-14R Motorcycles

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November 20, 2020 NHTSA CAMPAIGN NUMBER: 20V723000

Front Brake Master Cylinder Missing Component

Reduced braking effectiveness can increase the risk of a crash.

 

NHTSA Campaign Number: 20V723

Manufacturer Kawasaki Motors Corp., U.S.A.

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 84

 

Summary

Kawasaki Motors Corp., U.S.A. (KMC) is recalling certain 2021 Ninja ZX-14R motorcycles. The front brake master cylinder may be missing an internal component, which can cause inconsistent front braking force.

 

Remedy

KMC will notify owners, and dealers will replace the front brake master cylinder, free of charge. Note: Owners are advised to not ride their motorcycle until the repair is complete. The recall began December 4, 2020. Owners may contact Kawasaki customer service at 1-866-802-9381. Kawasaki’s number for this recall is MC20-11.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check for Kawasaki Recalls

 


Subject

On affected units, the front brake master cylinder is missing an internal component, which interferes with the intended flow of the hydraulic fluid in certain situations. As a result, the rider may experience reduced front brake actuation, braking force, and/ or lever pressure, creating the potential for a crash resulting in injury or death.

 

Kawasaki Action

Initiate Campaign:

Kawasaki has initiated a Recall campaign to repair all eligible units. The repair consists of replacing the front brake master cylinder assembly.

 

Notify Registered Owners:

Kawasaki is sending a Recall letter to all registered owners of eligible units. A copy of the letter is printed on page 5 of this bulletin.

 

Dealer Action

Repair Eligible Units:

Repair all eligible units including sold units in the field and unsold units in your dealership inventory prior to delivery to the retail purchaser. It is the obligation of authorized Kawasaki retail Dealers to repair eligible units in Dealer’s possession prior to retail sale. Failure to comply with this obligation to repair all units eligible for Recall or FDM campaigns by the Dealer constitutes a breach of the Dealer Sales and Service Agreement. Refer to Service Policies bulletin SP 08-01. Refer to the Repair Procedure section of this bulletin for details.

 

Repair Procedure Sequence

1. Cover painted surfaces with thick cloth prior to repair to prevent paint damage.

2. Remove the front master cylinder assembly leaving the reservoir, brake lever and front brake light switch lead installed. Refer to 12-26 BRAKES, Front Master Cylinder Removal (ZX1400J Model).

3. Remove and retain the collar, damper and bolt from the original reservoir to be used with the new front master cylinder assembly.

4. Remove and retain the right inner cover. Refer to 15-19 FRAME, Inner Cover Removal.

5. Disconnect the front brake light switch lead connector. Refer to 12-26 BRAKES, Front Master Cylinder Removal.

6. Discard the remaining parts of the original front master cylinder assembly.

7. Install the damper and collar from the original reservoir on the new reservoir.

8. Route the front brake light switch lead. Refer to 17-4 APPENDIX, Cable, Wire, and Hose Routing.

9. Install the new front master cylinder assembly. Refer to 12-27 BRAKES, Front Master Cylinder Installation (ZX1400J Model).

10. Replace the washers found at each end of the hose fitting with the new washers from the repair kit. Refer to 12-27 BRAKES, Brake Hose Installation (ZX1400J Model).

11. Bleed the front brake line and master cylinder. Refer to 12-33 BRAKES, Brake Line Bleeding (ZX1400J Model) (USE DOT4 BRAKE FLUID).

12. Verify the brake fluid level is within tolerance. Refer to 2-50 PERIODIC MAINTENANCE, Brake Fluid Level Inspection (ZX1400J Model).

13. Check the front brake for good braking power, no brake drag, and no fluid leakage.

14. Install the inner cover. Refer to 15-20 FRAME, Inner Cover Installation.

 



1 Affected Product

Vehicle

MAKE MODEL YEAR
KAWASAKI ZX1400J 2021

 


11 Associated Documents

Recall Quarterly Report #3, 2021-2

RCLQRT-20V723-8478.PDF 211.331KB

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Recall 573 Report – Amendment 3

RCLRPT-20V723-1523.PDF 214.527KB

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Defect Noticel 573 Report

RCLRPT-20V723-3014.PDF 214.216KB

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Recall 573 Report – Amendment 1

RCLRPT-20V723-9113.PDF 214.529KB

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Recall Acknowledgement

RCAK-20V723-5535.pdf 322.312KB

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Manufacturer Notices(to Dealers,etc) -IMPORTANT STOP SALE NOTICE: STOP RETAIL SALES AND DELIVERY OF 2021 NINJA ZX-14R MODELS

RCMN-20V723-7708.pdf 38.133KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V723-3020.PDF 211.249KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V723-5488.PDF 211.145KB

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Remedy Instructions and TSB

RCRIT-20V723-5130.pdf 4704.739KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V723-2250.pdf 384.285KB

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Recall 573 Report Amendment 2

RCLRPT-20V723-6520.PDF 214.99KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V723&docType=RCL

 


 

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