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DRIVESHAFT LOOP INSTALL - Odyne Systems
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DRIVESHAFT LOOP INSTALL - Odyne Systems

September 21, 2020 No Comments

NHTSA ID Number: 10162337

Manufacturer Communication Number: Odyne Service Bu

 

Summary

Odyne Systems, LLC has issued a service bulletin - FSA 00029E Installation of Driveshaft Loop to address u-joint or driveline failure (In case of failure, driveshaft loop limits movement of PTO Driveshaft)

 

23 Affected Products

Vehicles

MAKEMODELYEAR
FORDF-7502014
FREIGHTLINER1085D2014
FREIGHTLINER114SD2014, 2018
FREIGHTLINERM22014-2015, 2017
INTERNATIONAL HARVESTER74009999
INTERNATIONAL HARVESTER75009999
INTERNATIONAL43002011, 2018
INTERNATIONAL44002014-2017
KENWORTHK3702014, 2017
KENWORTHT3702014-2017
PETERBILT3372018
PETERBILT3482018

 

Title: INSTALLATION OF DRIVESHAFT LOOP  

Issue: In case of u-joint or driveline failure, driveshaft loop limits movement of PTO driveshaft.

 

Special Tools or Software Required:

Where Available Type of Tool Equipment Description
5/8 socket10mm socket
11/16 wrenchT10 torx
External torx E615mm socket

 

Action: 

Remove Driveline from Traction Motor. Install updated Driveline Loop

Before Starting Procedure: Disconnect hybrid Battery, remove key from ignition and store in a safe place.  

 

Service Procedure:

Reference: The diagram’s below shows the relative positions of the Odyne PTO (Power Take Off), Driveline, Plates, Hub, and Motor.  Parts vary based off model year and production release.

 

Driveline Removal / Driveline Loop & Driveline Shaft Install

 

  1. Remove existing 8 cap screws from Remy motor face.

 

a. G2V1-G2V5

Install lock washers (30244) on cap screws OEM Cap screws (3) & 30253 (5). Add Blue Loctite to all fasteners and set them aside ready for install.  Take your driveline loop (40712) have it ready.

 

b. G2V6-CURRENT PRODUCTION

Install lock washers (30244) on cap screws (30245 & 30252). Add Blue Loctite to all fasteners and set them aside ready for install.  Take your stack plate assembly, stack ring (40703), and driveline loop (40712) have them ready. Place your spline on the hub to the spline of the motor on your bearing/hub assembly.  Seat the ring, and plate to motor when the spline engages.  Start your bottom three fasteners on the plate to hold the assembly in place, take note of the grease Zerk, point the Zerk where it is accessible.  Start the cap screws (30245) and just tighten slightly, leaving clearance, and room to move it accordingly for the other fasteners.

 

a. G2V1-G2V5

Place your driveline loop bracket in front of the motor and finger tighten the fasteners (30253) until all of our fasteners are started around the drive loop. (Driveline Loop configuration changes per application)  If you need to rotate the loop accordingly to accommodate for frame/routing demands it is permissible.

 

b. G2V6-CURRENT PRODUCTION

Place your driveline loop bracket in front of the bearing plate and finger tighten the fasteners (30252) until all fasteners are started. (Driveline Loop configuration changes per application)  If you need to rotate the loop accordingly to accommodate for frame/routing demands it is permissible.

 

  1. Torque the fasteners to 10 foot pounds in a cross torque pattern. (ALL VERSIONS)

 

  1. Verify that the assembly spins freely. Once you have verified that your assembly moves freely, finish torque the fasteners in a cross pattern (referenced previously) to 22 ft. pounds.  You are now ready to install your drive shaft.

 

  1. Reinstall the driveline using bolts (30187) and washer (30189) and nut (30188) on the PTO flange. Apply red Loctite to the bolt threads and torque to 37ft-lbs.

 

  1. Reinstall the driveline using bolts (30247) and washer (30189) on the Hub/back fasteners of the driveline. Apply red Loctite to the bolt threads and torque to 37ft-lbs.

 

  1. Check driveline for movement/typical mechanical wear. Please reach out to your Odyne service representative for additional assistance or parts.

 

You have now completed your Driveline Loop install

 

Test Truck and Return Parts

 

  1. Test the truck to make sure everything works properly in driving mode, and when stationary with ePTO running the hydraulic pump or air compressor.

 

Parts Required:

Part Number Description Quantity
Shop SupplyBlue Loctite1
40712Driveline Loop1
30244WASHER,SPLIT LOCK M10, SS5
30253SCREW,CAP, M10-1.5X35, SS5
90052Driveline Loop Hardware1

 

Warranty Information:

Code Description Time
00029EInstallation of Driveshaft Loop1.0

DRIVESHAFT LOOP INSTALL
00029E

Doc Rev 06.28.19

 

1 Associated Document

Manufacturer Communications

https://www.nhtsa.gov/recalls?nhtsaId=10162337

MC-10162337-9999.pdf 806.872KB

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Last update on 2021-09-27 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2021-09-27 / Affiliate links / Images from Amazon Product Advertising API

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