DRIVESHAFT LOOP INSTALL – Odyne Systems

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NHTSA ID Number: 10162337

Manufacturer Communication Number: Odyne Service Bu

 

Summary

Odyne Systems, LLC has issued a service bulletin – FSA 00029E Installation of Driveshaft Loop to address u-joint or driveline failure (In case of failure, driveshaft loop limits movement of PTO Driveshaft)

 

23 Affected Products

Vehicles

MAKE MODEL YEAR
FORD F-750 2014
FREIGHTLINER 1085D 2014
FREIGHTLINER 114SD 2014, 2018
FREIGHTLINER M2 2014-2015, 2017
INTERNATIONAL HARVESTER 7400 9999
INTERNATIONAL HARVESTER 7500 9999
INTERNATIONAL 4300 2011, 2018
INTERNATIONAL 4400 2014-2017
KENWORTH K370 2014, 2017
KENWORTH T370 2014-2017
PETERBILT 337 2018
PETERBILT 348 2018

 


Title: INSTALLATION OF DRIVESHAFT LOOP  

Issue: In case of u-joint or driveline failure, driveshaft loop limits movement of PTO driveshaft.

 

Special Tools or Software Required:

Where Available Type of Tool Equipment Description
5/8 socket 10mm socket
11/16 wrench T10 torx
External torx E6 15mm socket

 

Action: 

Remove Driveline from Traction Motor. Install updated Driveline Loop

Before Starting Procedure: Disconnect hybrid Battery, remove key from ignition and store in a safe place.  

 

Service Procedure:

Reference: The diagram’s below shows the relative positions of the Odyne PTO (Power Take Off), Driveline, Plates, Hub, and Motor.  Parts vary based off model year and production release.

 

Driveline Removal / Driveline Loop & Driveline Shaft Install

 

  1. Remove existing 8 cap screws from Remy motor face.

 

a. G2V1-G2V5

Install lock washers (30244) on cap screws OEM Cap screws (3) & 30253 (5). Add Blue Loctite to all fasteners and set them aside ready for install.  Take your driveline loop (40712) have it ready.

 

b. G2V6-CURRENT PRODUCTION

Install lock washers (30244) on cap screws (30245 & 30252). Add Blue Loctite to all fasteners and set them aside ready for install.  Take your stack plate assembly, stack ring (40703), and driveline loop (40712) have them ready. Place your spline on the hub to the spline of the motor on your bearing/hub assembly.  Seat the ring, and plate to motor when the spline engages.  Start your bottom three fasteners on the plate to hold the assembly in place, take note of the grease Zerk, point the Zerk where it is accessible.  Start the cap screws (30245) and just tighten slightly, leaving clearance, and room to move it accordingly for the other fasteners.

 

a. G2V1-G2V5

Place your driveline loop bracket in front of the motor and finger tighten the fasteners (30253) until all of our fasteners are started around the drive loop. (Driveline Loop configuration changes per application)  If you need to rotate the loop accordingly to accommodate for frame/routing demands it is permissible.

 

b. G2V6-CURRENT PRODUCTION

Place your driveline loop bracket in front of the bearing plate and finger tighten the fasteners (30252) until all fasteners are started. (Driveline Loop configuration changes per application)  If you need to rotate the loop accordingly to accommodate for frame/routing demands it is permissible.

 

  1. Torque the fasteners to 10 foot pounds in a cross torque pattern. (ALL VERSIONS)

 

  1. Verify that the assembly spins freely. Once you have verified that your assembly moves freely, finish torque the fasteners in a cross pattern (referenced previously) to 22 ft. pounds.  You are now ready to install your drive shaft.

 

  1. Reinstall the driveline using bolts (30187) and washer (30189) and nut (30188) on the PTO flange. Apply red Loctite to the bolt threads and torque to 37ft-lbs.

 

  1. Reinstall the driveline using bolts (30247) and washer (30189) on the Hub/back fasteners of the driveline. Apply red Loctite to the bolt threads and torque to 37ft-lbs.

 

  1. Check driveline for movement/typical mechanical wear. Please reach out to your Odyne service representative for additional assistance or parts.

 

You have now completed your Driveline Loop install

 

Test Truck and Return Parts

 

  1. Test the truck to make sure everything works properly in driving mode, and when stationary with ePTO running the hydraulic pump or air compressor.

 

Parts Required:

Part Number Description Quantity
Shop Supply Blue Loctite 1
40712 Driveline Loop 1
30244 WASHER,SPLIT LOCK M10, SS 5
30253 SCREW,CAP, M10-1.5X35, SS 5
90052 Driveline Loop Hardware 1

 

 

Warranty Information:

Code Description Time
00029E Installation of Driveshaft Loop 1.0

 

DRIVESHAFT LOOP INSTALL
00029E

Doc Rev 06.28.19

 



1 Associated Document

Manufacturer Communications

https://www.nhtsa.gov/recalls?nhtsaId=10162337

MC-10162337-9999.pdf 806.872KB

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