“This site contains affiliate links for which OEMDTC may be compensated” |
NHTSA ID Number: 10159470
Manufacturer Communication Number: 059-Z01-01
Summary
Hydraulic Brake Line Kits Installation Instructions
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
DEXTER AXLE CO | DEXTER AXLE CO |
INSTALLATION INSTRUCTIONS
Hydraulic Brake Line Kits
# | Single K71-G02-57 (80327) |
Single K71-G02-58 (80326) |
Tandem K71-G02-59 (80328) |
TDE Part # | DX Part # | Description |
1 | 2 | 2 | 4 | 46238-24 | 034-5A0-24 | Flex Hose 24” |
1 | 1 | 0 | 1 | 46238-38 | 034-5A0-38 | Flex Hose 38” |
1 | 1 | 1 | 2 | 46238-76 | 034-5A0-76 | Flex Hose 76” |
1 | 0 | 1 | 1 | 46238-240 | 034-5A2-40 | Flex Hose 240” |
2 | 4 | 5 | 9 | 10107 | 027-092-00 | Cable Ties |
3 | 2 | 2 | 4 | 11270 | 034-412-00 | Union “T” |
4 | 1 | 1 | 1 | 10128 | 034-410-00 | Union “T” Plug |
5 | 2 | 4 | 6 | 17003 | 027-096-00 | Cable Clamps |
6 | 6 | 8 | 14 | 10589 | 007-634-00 | Self Taping Screws |
7 | 2 | 2 | 4 | 42091 | 071-G03-00 | “T” Clamp |
Read all of the instructions first and familiarize yourself with the parts and layout before starting the installation. Make sure your actuator is in good working condition, and that it is the proper model for your drum or disc brakes.
- Attach one end of the 48 inch long flex hose into end of the T-block. Route the flexible flex hose down the frame and to the center of the second axle. If the hose is to long, DO NOT CUT ANY BRAKE LINE or HOSE, THE FITTINGS CANNOT BE REATTACHED. Instead, coil the flex hose at or near the axle line and secure the loop with a cable tie. Secure the hose to the trailer frame with the C-clamps and self-taping screws provided. NEVER CUT ANY BRAKE LINE HOSE!! It cannot be patched or flared, and comply with D.O.T. approved systems. Use only factory completed hose sections.
- Next, install a three-way brass adapter fitting to the end of the flex hose at the axle Attach the three-way fitting to the side of the trailer frame using the stainless “T” bracket provided. Attach to the frame using the self-tapping screws or a cable tie provided.
- Connect a 24” flex hose to the middle position on the “T” Plug the end or third hole in the “T” fitting with the 3/8” plug provided. Connect the 2nd 24” flexible hose to the left brake (closest to your main brake line). Connect the 76” flex hose to the right side brake. Determine a position on the axle where the three flex hoses come together allowing free movement at the axle or brake. Connect the three hoses to a “T” fitting. Attach the “T” fitting to the axle using the “T” bracket provided with the self-taping screws or a cable tie.
- Tighten all connections to about 3 ft pounds using a 3/8” open end wrench.
- Secure the Flex hoses to the frame and axle using the C-clamps and cable ties provided.
- Fill your actuator with DOT 3 brake fluid and follow your actuator/ brake’s instructions on bleeding the Check all connections for leaks. Tighten as required.
- After completing the installation, bleed the brakes using instructions from your actuator manufacturer and test the brakes in an area where you will not upset normal traffic Recheck all connections for leaks. Check again after the first 25 miles.
- For Tandem Axle: follow all the installation instructions from the Single Axle Brake Line Kit, except for the installation of the 3/8” plug that is used in the 3rd “hole’ of the frame mounted T-block.
NOTE: Use DOT 3 brake fluid. Use of any other brake fluid may damage seals and voids the warranty.
All images in this instruction sheet are for illustrative purposes only.
Your kit may very depending on options.
059-Z01-01 05.2019 | 08056/08058/08064
059-Z01-01
https://www.nhtsa.gov/recalls?nhtsaId=10159470
https://static.nhtsa.gov/odi/tsbs/2019/MC-10159470-0001.pdf
- 4 x trailer 5 on 4.5" hub drum kits + 4 x 10"x2-1/4" electric brakes for Dexter and other brands 3,500 lbs trailer axle
- Drum Bolt pattern: 5 on 4.5", bearing races and 1/2"-20 studs installed, Ref part #. 008-247-05, 84546
- Kits also includ: 4x L68149 inner cone bearings and 4x L44649 outer cone bearings, 4x Grease seals 1.719" x 2.565", 4x E Z lube grease caps with rubber plug; 20 cone wheel nuts 1/2"-20 thread
- Also include: 2 left + 2 right 10"x2-1/4" electric brakes with 3" center bore and 4" mounting bolts circle diamter
- Pair of 10" x 2.25" TruRdye electric trailer brake assemblies with parts.
- 4 Hole mounting, comes with mounting bolts, nuts, and lock washers
- For Alko, Dexter, Quality, or other popular trailer axle manufacturers.
- TruRyde Brakes
- TruRyde parts are manufactured to automotive standard in ISO/TS-16949 registered factory.
- 2-Pack of TruRyde 12" x 2" self-adjusting electric brake assemblies. Contains 2 left and 2 right brake assembly.
- 5 Hole mounting for 5,200 lbs., 6,000 lbs., and 7,000 lbs. trailer axles.
- Comes with mounting bolts, nuts, and lock washers
- Works with Al-Ko, Dexter, Lippert,and Quality Trailer Axles
- Geniune TruRyde Brakes. TruRyde parts are manufactured to automotive standard in ISO/TS-16949 registered factory.
- 3,500 lbs. Trailer Axle Self Adjusting Electric Brake Kit 5-4.5" Bolt Circle
- 10" x 2 1/4" 5-4.5" bolt circle TruRyde hub and drums with parts (2 5/8" from center of one stud to the center of the next stud)
- 10" x 2 1/4" TruRyde Self-Adjusting electric backing plates
- Works with Al-Ko, Dexter, Lippert, and Quality Trailer Axles. TruRyde parts are manufactured to automotive standard in ISO/TS-16949 registered factory.
- Comes with TruRyde bearings, seals, lug nuts, open and closed grease caps, cotter pins, spindle washers, tang washers, spindle nuts, and brake mounting washers and nuts
- Electric Brakes: Classic design and rich production experience make the brake drum and electric brake more excellent response, in a variety of harsh environments can achieve a short period of emergency braking, so that your journey is safer.
- Fit for: 1 pair of 10" X 2-1/4" self adjusting electric brake fit for Dexter and other brands 3500lbs trailer axle.
- Note: Bolt on application to standard 4-hole pattern ***BOLTS NOT INCLUDED***
- Package Including: 1*10” Left Electric Brake, 1* 10” Right Electric Brake, 8* Spring washer, 8*nut.
- After Sale Service: High quality assurance! And we provide lifetime after-sales service policy. If you have any problems, please contact us first, we will try our best to ensure you are 100% satisfied!
- Set of two 12" x 2" electric trailer brake assembly, for most 5200lbs 6000lbs 7000lbs trailer axle;Center hole diameter: 3-1/4"
- Fits the wheel bolt pattern 6 lug or 8 lug,fits spline size #42 steel brake drum.Bolt hole spacing: 2.0" O.C. around the top,Bolt hole spacing: 3.0" O.C.across the bottom
- Replace :K23-180-00,K23-181-00;77-12EA-1-2;replace Axletech B12E-22 (12x2);Al-Ko Lippert,etc
- The trailer brakes are NOT self adjusting, unlike most drum brakes on cars and trucks,need to be done when installed and periodically thereafter.If you cannot adjust yourself, please find a professional adjustment
- JADODE electric and hydraulic trailer brake parts offers 3 years warranty.Note make sure it matches you size,hub has to fit over
- 2 x trailer 5 on 4.5" hub drum kits + 2 x 10"x2-1/4" electric brakes for Dexter and other brands 3,500 lbs trailer axle
- Drum Bolt pattern: 5 on 4.5", bearing races and 1/2"-20 studs installed, Ref part #. 008-247-05, 84546
- Kits also includ: 2x L68149 inner cone bearings and 2x L44649 outer cone bearings, 2x Grease seals 1.719" x 2.565", 2x E Z lube grease caps with rubber plug; 10 cone wheel nuts 1/2"-20 thread
- Also include: one left + one right 10"x2-1/4" electric brakes with 3" center bore and 4" mounting bolts circle diamter
- 2-Pack (2LH & 2 RH) TruRyde 10" x 2 1/4" self-adjusting electric brake assemblies
- 4 Hole Mounting for 3,500 lbs. trailer axle. Comes with mounting nuts, and lock washers
- Contains 2 left and 2 right brake assembly.
- Works with Al-Ko, Dexter, Lippert,and Quality Trailer Axles
- Geniune TruRyde Brakes. TruRyde parts are manufactured to automotive standard in ISO/TS-16949 registered factory.
- For use on trailers with an existing electric brake system
- Activates trailers brakes upon separation from tow vehicle to ensure a safe stop of the trailer
- Push to Test: LED's indicate fully charged, charging or (needs) recharge
- Complete system includes: Break Away Unit,Battery&Break Away Switch
- Quick and easy installation,side-mount installation design.Weather and corrosion resistant
Last update on 2024-03-13 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.