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Recalls
Loss of Hydraulic Steering Assist - Reyco - Fire Truck Independent Front Suspension
Recalls

Loss of Hydraulic Steering Assist - Reyco - Fire Truck Independent Front Suspension

oemdtc October 8, 2019 No Comments

July 17, 2019 NHTSA CAMPAIGN NUMBER: 19E045000

Loss of Hydraulic Steering Assist

A loss of hydraulic steering assist can increase the risk of a crash.

 

NHTSA Campaign Number: 19E045

Manufacturer Reyco Granning

Components SUSPENSION

Potential Number of Units Affected 426

 

Summary

Reyco Granning (Reyco) is recalling certain Fire Truck Independent Front Suspensions. The front shocks may separate from their upper mount on the front suspension. The loose shock may contact and damage the steering gear housing, possibly causing a steering fluid leak and a loss of power steering assist.

 

Remedy

Reyco will notify manufacturers, and dealers will install a new shock mount bolt and nut, hardened washer, and shims to keep the shocks secured, free of charge. Owners may contact Reyco customer service at 1-765-543-5815.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.


Technical Service Bulletin 19 002
Spartan Motors
Date: 07/17/2019
REV: OR

 

Subject: Upper Shock Mounting Hardware

Condition: The upper shock mounting hardware may come loose over time due improper joint clamp load.

Applies To:    Fire Truck  IFS 20k and 24k Models

Mfg Date Range:  October 31st  2014 to July 1st 2019.

Vocation: Fire Apparatus

Purpose:  To provide instruction for inspection and repair of the effected joint.

 

Please Read the Entire Tech Tip Before Proceeding With Any Work.  Follow industry standards regarding safety equipment and procedures.

 

Inspection and Repair should be conducted immediately.

 

Tools Needed:

  1. 5/8” hex (Allen) drive socket. Example Snap-On item # SA20E
  2. ½” or ¾” drive torque wrench – 250 ft-lbs capable
  3. ½” or ¾” breaker bar
  4. ½” drive, 12” long extension
  5. 1 1/16” box end wrench or similar torque drive adaptor for a socket.

 

Parts:     Kit #K715180 that includes the following:

(2) 714189-01 – Long Spacers
(2) 714190-01 – Short Spacers
(2) 715176-01 – Socket head bolts
(2) 710356-01 – Ny-lock nuts

Also include in the above kit are shims to address any variations in the width of cradle pocket (reference Step 2 and 5 below).

(2) 714198-01 – 0.020” Shim
(2) 714199-01 – 0.032” Shim
(2) 714200-01 – 0.062” Shim
(3) 714201-01 – 0.125” Shim
(1) 715181-01 – “Go-No Go” Gage for use in Step 2.

 

Replacement: 

  1. Remove and discard upper shock absorber eyelet hardware (nut, bolt, and spacers).
  2. Use the 715181-01 “Go-No Go” Gage to check the width of the pocket near the bolt holes.
    1. If the gage slips into the pocket, then the pocket is too wide and a shim will be needed to close the gap.
    2. If needed, add shims between one of the spacers and the pocket inside face during reassembly such that the gap between the spacer and the pocket wall is minimized. Use one of the 0.062 shims (#714200-01) if necessary to check that the gap is less than 0.062” (Placing the shims against either the front or rear mount is acceptable).
  3. Install new hardware including spacers and shims from kit #K715180 as shown below.
    1. Note: One 714201-01 shims must be installed under the head of each     715176-01 Bolt.
    2. Assembly tip: Insert bolt through the rear tab enough to hang needed shims and short spacer, place shock in position, advance bolt to engage shock, position long spacer, push bolt through front tab, and install nut.
  1. Using a socket extension thru the access holes in the cradle, torque the head of the bolt to between 245 and 260 ft-lbs while holding the nut with a wrench.
  2. Repeat Steps 1 through 4 on the opposite side.

 

Labor Allowance: 0.7 hr not to exceed $85.00.

Note: To further assist our customers, if three (3) or more trucks are in close proximity, please contact Reyco Granning Warranty at (417) 466-1015 or email [email protected]  to arrange for a Reyco Granning Field Service Representative to conduct the repair.

 

For coverage please supply the following info with warranty claim and submit to chassis manufacturer.

  1. Suspension serial number, located on tag at front of suspension
  2. In Service Date
  3. Inspection/repair date
  4. Vehicle mileage

IMPORTANT SAFETY RECALL NOTICE

 

7/18/2019
Mr. Wesley Chestnut
Manager, Product Safety and Compliance
Spartan Motors, Inc
1541 Reynolds Rd
Charlotte, MI 48813

 

Subject:  Potential for loose upper shock mount on Fire Truck Independent Front Suspensions

Reyco Granning LLC has decided that a defect which relates to motor vehicle safety exists in Fire Truck Independent Front Suspension (FT IFS) modules manufactured by Reyco Granning from December 01, 2014 to July 01, 2019.

 

What is the issue?

Reyco Granning has learned that FT IFS modules manufactured during the affected timeframe could have loose upper shock joints.  If loose upper shock joints are not detected, they may eventually separate from their mating part, which could result in collateral damage including loss of steering assist. Reyco Granning has notified NHTSA of this condition.  This recall notice applies to FT IFS modules which have been identified as being purchased from Reyco Granning by your company within the timeframe listed above.  A list of the serial numbers of FT IFS modules manufactured within the affected timeframe and sold by Reyco Granning to your company is attached as Exhibit A in the individual OEM letter of notification.

 

What are we asking your company to do?

Reyco Granning recommends that impacted OEMs conduct their own safety-related defect determination with respect to the vehicles in which the affected FT IFS units were installed, and that the impacted OEM file its own defect information report with NHTSA under 49 CFR Sections 573.3(f) and 573.6.

We also recommend that impacted OEMs conduct a recall of the vehicles in which it installed affected FT IFS units, so that they can have the hardware in the upper shock pocket replaced.   Inspection and repair procedures are described in the attached Service Bulletin.

 

What will we do?

Reyco Granning will support the inspection and repair effort as set forth in the attached Service Bulletin, and is ready to begin that support immediately.  Please review the Service Bulletin attached to this letter, which addresses:

  • Proper Correction Method
  • Authorized Labor Allocation
  • Inspection Tools Required
  • Repair Tools Required
  • Inspection and Repair Instructions

As you are aware, it is a violation of Federal law to deliver any of the FT IFS modules covered by this recall notice, or vehicles incorporating such modules, under a sale or lease until the identified defect is remedied.

Thank you for your prompt attention regarding this important matter.  Please contact me at (417) 461-4762 with any questions or concerns.

 

Sincerely,
Will Seeger
VP Sales


EXHIBIT A
Affected Spartan Motors Serial Numbers:
2014005
2015381
2019901
2021726
2007310
2016397
2023992
2005801
2006654
2007375
2007378
2007360
2007353
2007318
2007307
2007602
2007621
2007622
2007700
2007670
2007920
2007661
2007992
2008311
2008297
2008754
2008694
2008891
2008896
2009157
2010427
2010440
2010207
2010416
2010182
2010168
2010196
2010223
2010205
2010193
2010200
2010339
2010269
2009790
2009774
2011296
2011577
2011630
2011576
2011581
2011087
2011572
2011565
2011588
2010858
2012735
2012712
2012620
2012602
2013854
2013931
2013969
2013959
2014362
2014312
2014038
2014322
2014313
2014327
2016239
2016132
2015146
2015241
2016379
2015401
2016934
2016945
2016893
2016903
2016388
2017418
2017208
2017203
2017470
2017128
2017476
2017243
2018334
2017592
2018556
2018595
2018619
2018570
2019925
2019943
2020163
2020165
2020167
2019954
2020142
2020370
2020360
2020813
2020828
2020668
2020344
2021415
2020337
2021344
2021370
2021358
2021955
2021981
2021939
2022362
2022310
2022338
2022299
2022682
2022651
2022662
2021965
2021911
2022631
2022634
2022628
2022648
2022624
2022601
2022607
2023050
2023054
2023205
2023197
2023556
2023920
2023765
2023048
2020391
2021951
2021755
2014433
2019942
2011580
2006994
2006544
2010029
2010074
2010113
2011107
2011098
2013860
2017427
2018629
2018503
2020148
2017098
2021436
2023224
2008322
2006939
2006879
2007308
2007912
2007922
2008347
2008501
2010298
2010330
2010092
2011287
2011294
2011269
2010871
2012686
2013512
2014324
2015124
2015121
2017460
2017254
2018635
2019891
2018672
2020694
2021760
2021778
2023052
2019961
2023221
2023244
2024147
2006608
2007301
2008359
2009976
2011416
2011651
2011016
2012163
2012828
2013912
2014042
2017276
2018651
2019917
2019917
2019921
2019960
2020137
2020154
2020332
2020375
2020650
2020663
2021406
2022991
2007688
2010957
2013855
2015104
2015429
2018572
2021890
2023078
2023072
2011166
2011148
2011144
2011488
2018494
2007399
2021440
2018513
2024118
2010078
2017407
2017463
2017927
2021457
2021379
2021886
2021906
2023056
2023062
2023058
2023547
2023191
2023957
2011083
2011328
2011346
2011236
2011339
2007902
2010385
2011567
2012752
2011343
2014452
2010081
2012139
2023948
2023910
2023972
2023907
2023900
2023191

 


1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
REYCO GRANNING FRONT SUSPENSION 12/01/2014 - 07/01/2019

8 Associated Documents

Defect Notice 573 Report

RCLRPT-19E045-4757.PDF 215.277KB

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Recall 573 Report- Amendment 1

RCLRPT-19E045-3609.PDF 215.741KB

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Recall Acknowledgement

RCAK-19E045-1131.pdf 318.37KB

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Recall 573 Report - Amendment 2

RCLRPT-19E045-5459.PDF 215.732KB

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Remedy Instructions and TSB

RCRIT-19E045-4008.pdf 198.362KB

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Remedy Instructions and TSB

RCRIT-19E045-9442.pdf 198.139KB

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Recall 573 Report - Amendment 4

RCLRPT-19E045-3085.PDF 215.887KB

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Recall 573 Report-Amendment 3

RCLRPT-19E045-4524.PDF 215.883KB

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ISSUED Owner Notification Letter(Part 577)- RCMN-19E045

RCONL-19E045-3316.pdf 126.259KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19E045&docType=RCL

 


 

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Last update on 2021-01-12 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2021-01-12 / Affiliate links / Images from Amazon Product Advertising API

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