Pressure Relief Device may not Vent Pressure - 2013-2018 McNeilus

September 17, 2019 NHTSA CAMPAIGN NUMBER: 19V656000

Pressure Relief Device may not Vent Pressure

If the PRD does not activate in the event of a buildup of pressure, the CNG tank may explode, increasing the risk of fire and injury.

 

NHTSA Campaign Number: 19V656

Manufacturer McNeilus Truck & Manufacturing, Inc.

Components FUEL SYSTEM, OTHER

Potential Number of Units Affected 331

 

Summary

McNeilus Truck & Manufacturing, Inc. (McNeilus) is recalling certain 2013-2018 Bridgemaster Mixer, Standard Mixer, Model 49 Autoreach Side Loader, Model 48 Zero Radius Side Loader, Model 78 Meridian Front Loader, Model 29 Atlantic Front Loader, Model 87 Contender Front Loader, Model 42 Manual Automated Side Loader, Model 16 3.5 yard TG Rear Loader, Model 11 Heavy Duty Rear Loader, Model 66 40.60 Split Body Rear Loader, Model 10 Standard Rear Loader, Model 12 Tailgate Tag Axle Rear Loader, and Model 13 High Compaction Rear Loader vehicles. The vehicles are powered with compressed natural gas (CNG) and are equipped with pressure relief devices (PRD) that may not function as designed, failing to vent a buildup of pressure, such as could occur if the CNG tank was exposed to fire.

 

Remedy

McNeilus will notify owners, and dealers will inspect and replace the PRD's, as necessary, free of charge. The recall began October 30, 2019. Owners may contact McNeilus customer service at 1-888-686-7278.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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SAFETY NOTICE

VSR-TSB-027-Inspection Information

NHTSA Campaign Number: 19V-656

 

Vehicle Safety Recall - Technical Service Bulletin

Attention:	McNeilus Customers
Subject:	Pressure Relief Device (PRD) on CNG Tank
Models Affected:	McNeilus Refuse Rear Loaders, Front Loaders, Side Loaders, McNeilus Rear Discharge Bridgemaster Mixers and Standard Mixers, Aftermarket Parts sold for non-McNeilus vehicles fitted with Emcara PRD valves on the CNG tanks
Date Revised:	October 2019

 

Purpose:

McNeilus Truck and Manufacturing, Inc. has been alerted by our supplier that a concern affecting safety exists in some Emcara Pressure Relief Device (PRD) valves on CNG tanks (for your information, Emcara’s NHTSA Recall number is 15E059). Some McNeilus models were shipped with an Emcara

CNG PRD which may not vent properly. The purpose of the thermal PRD is to relieve pressure in the CNG system if the CNG tank is reaching an unsafe level of pressure, as might occur with a thermal event that heats up a tank. In the event of a thermal event, the thermal PRD may not vent properly, which increases the likelihood of a CNG tank over-pressurizing and rupturing. A tank rupture creates an increased risk of injury to the truck occupants, firefighters, or bystanders.

 

Affected Vehicles:

The affected vehicle population is PRD valves fitted on tanks assembled by McNeilus between 2013 and 2018 and are PRD valves with serial numbers between LB00001119 and LB00003999.

 

Time Completion:

Affected units shall be repaired using McNeilus qualified service technicians - at no cost to the owner. The time of accomplishment may vary due to a number of factors; however, the estimated time for completion of the procedure is 1.0 hour under normal circumstances.

 

Required Action:

Review and verify the ownership of all affected serial numbers of trucks. If McNeilus records indicate the owner of one or more affected units, a Serial Number List is enclosed. Please be reminded that it is a violation of Federal law for companies to sell or lease the CNG systems or vehicles that use CNG systems covered by this notification until this recall has been performed on these vehicles. Substantial civil penalties apply to violations of this law.

A McNeilus Service Technician will inspect each vehicle that has tanks assembled in the affected population range.

 

Contacts:

If you have questions or need further information, please contact a National Service Representative at 888-686-7278.

 

Enclosures:

VIN List of Affected Vehicles

 

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54 Affected Products

Vehicles

MAKE	MODEL	YEAR
MCNEILUS	ATLANTIC FRONT LOADER	2013-2018
MCNEILUS	AUTOREACH	2013-2018
MCNEILUS	BRIDGEMASTER V MIXER	2013-2018
MCNEILUS	CONTENDER FRONT LOADER	2013-2018
MCNEILUS	MA SIDE LOADER	2013-2018
MCNEILUS	MERIDIAN FRONT LOADER	2013-2014
MCNEILUS	MERIDIAN FRONT LOADER 78	2015-2018
MCNEILUS	REAR LOADER	2013-2018
MCNEILUS	STANDARD MIXER	2013-2018
MCNEILUS	ZERO RADIUS	2013-2018

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15 Associated Documents

Defect Notice 573 Report

RCLRPT-19V656-6937.PDF 214.36KB

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Recall Acknowledgement

RCAK-19V656-7250.pdf 245.2KB

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Recall Quarterly Report #1, 2019-4

RCLQRT-19V656-5205.PDF 211.136KB

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Recall Quarterly Report #2, 2020-1

RCLQRT-19V656-6912.PDF 211.234KB

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Recall 573 Report- Amendment 1

RCLRPT-19V656-7385.PDF 214.359KB

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Recall 573 Report- Amendment 2

RCLRPT-19V656-8917.PDF 214.359KB

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Remedy Instructions and TSB

RCRIT-19V656-3264.pdf 3417.633KB

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Remedy Instructions and TSB

RCRIT-19V656-4040.pdf 1856.889KB

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Remedy Instructions and TSB

RCRIT-19V656-9597.pdf 1037.024KB

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Remedy Instructions and TSB

RCRIT-19V656-6326.pdf 4961.008KB

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Remedy Instructions and TSB

RCRIT-19V656-3459.pdf 1008.441KB

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Remedy Instructions and TSB

RCRIT-19V656-7059.pdf 1828.212KB

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Remedy Instructions and TSB

RCRIT-19V656-6932.pdf 188.262KB

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Remedy Instructions and TSB

RCRIT-19V656-8075.pdf 4944.742KB

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Remedy Instructions and TSB

RCRIT-19V656-9204.pdf 3397.976KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V656&docType=RCL

For the most up to date documents from NHTSA for this Recall, click the lick above

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Last update on 2021-01-18 / Affiliate links / Images from Amazon Product Advertising API