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January 18, 2024 NHTSA CAMPAIGN NUMBER: 24V021000
Reversed Connections in ABS Computer/FMVSS 121
In the event of a wheel-lockup, the ABS computer may activate the air brakes on the opposite side of the trailer, reducing braking effectiveness and increasing the risk of a crash.
NHTSA Campaign Number: 24V021
Manufacturer Lode-King Industries, Ltd.
Components SERVICE BRAKES, AIR
Potential Number of Units Affected 6
Summary
Lode-King Industries, Ltd (Lode-King) is recalling certain 2019, 2021-2023 Lode King AHV45-3 and 2024 Prestige AHV50-3 trailers equipped with a 2S2M or 4S2M ABS system. The anti-lock brake system (ABS) computer may have reversed sensor connections. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, “Air Brake Systems.”
Remedy
Dealers will correct the ABS computer connections, free of charge. Owner notification letters are expected to be mailed January 22, 2024. Owners may contact Lode-King customer service at 1-204-325-4345 or 1-866-797-0669 (toll free).
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
During a recent quality system audit it was detected that a particular trailer had failed the end of line test for the ABS system. Upon further investigation we learned that the ABS sensors had been plugged into the wrong ports on the ABS computer. After a more in depth review it was determined that following a design change to the air tank location and ABS valve orientation the particular shop building this model of trailer were not given the necessary information about how the change affected the installation and testing of the system.
5 Affected Products
Vehicles
MAKE | MODEL | YEAR |
LODE KING | AHV45-3 | 2019, 2021-2023 |
LODE KING | PRESTIGE | 2024 |
4 Associated Documents
Chronology
RMISC-24V021-6175.pdf 1581.733KB
Noncompliance Notice 573 Report
RCLRPT-24V021-9582.PDF 213.852KB
Recall Acknowledgement
Recall 573 Report – 02/06/2024
RCLRPT-24V021-3615.PDF 214.114KB
Latest Recalls Documents
For the Latest and Most recent Recall Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V021&docType=RCL
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SEOCONTENT-START
….
RE
STIGE
TRAILERS
PO Box 1146 Winkler, Manitoba T 866-797-0669 prestigetrailers,com 135 Canada Street Canada R6W 4B2 F 204-325-5369
18 January, 2024 Recall Division
U.S. Department of Transportation
National Highway Traffic Safety Administration Office of Defects Investigation
1200 New Jersey Avenue SE., Washington, DC 20590 Submitted Via: NHTSA Web site portal Re: Notice of Non-Compliance and Recall Campaign Dear NHTSA;
Pursuant to 49 CFR 573.6 please accept this letter as our notification to you that we are initiating a campaign to recall and correct a deficiency found with the ABS brake sensor wiring on 6 semi-trailers manufactured by Prestige Trailers and sold to customers in the United States. In parallel we have initiated a Transport Canada Recall Campaign# 2024-011 to recall 286 of these trailers sold in Canada. Details are as follows: a. The name of the company giving notice is:
Triple E Canada Ltd.
D.B.A. Prestige Trailers
Box 1146
135 Canada Street Winkler, MB R6W 482 Canada Phone(204)325-4345 b. We have been assigned Manufacturer’s Identification# 2310 in the NHTSA Manufacturer’s Information Database. c. These trailers are built in tridem-axle configuration. Five of the six trailers are Make: Lode King and Model: AHV45-3. The sixth trailers is Make: Prestige Trailers;
Prestige Trailers is a division of Triple E Canada Ltd. …..
PRESTIGE PO Box 1146 Winkler, Manitoba T 866-797-0669 prestigetrailers.com
135 Canada Street Canada RGW ,,82 F 204-325-5369 TRAILERS Model AHVS0-3. They are all class 8 semi-trailers in a two hopper bottom configuration for hauling grain. These six (6) trailers were built in the timeframe from December 2018 through November, 2023.
d. We expect all of these units will exhibit the deficiency being recalled.
e. The vehicle system that is affected is the ABS brake function, and in particular, trailers that employ a 2S2M or 4S2M ABS system. The nature of this issue is that the ABS sensors may be plugged into the wrong connections on the ABS computer module. In other words, the ABS sensors may be connected backwards to the ABS computer.
f. During a recent quality system audit it was detected that a particular trailer had failed the end of line test for the ABS system. Upon further investigation we learned that the ABS sensors had been plugged into the wrong ports on the ABS computer. After a more in depth review it was determined that following a design change to the air tank location and ABS valve orientation the particular shop building this model of trailer were not given the necessary information about how the change affected the installation and testing of the system.
g. The potential safety risk is that if wheel lock up is sensed at one wheel end during a braking event, the ABS computer may modulate the air brakes on the opposite side of the trailer. This would reduce the braking effectiveness of the service brake system.
h. The corrective action for this deficiency is to simply inspect for correct sensor cable attachment to the ABS computer. If these connections are found to be backward, they can simply be unplugged and re-plugged into the correct ports on the computer. Our recall program will request that end user customers take their trailer to a dealer location to have the corrective action carried out at no cost to the customer. Alternatively, if the end user customer prefers to do the recall himself/herself, we will reimburse them for one hour of their time. We will provide a Field Service Bulletin to our dealers and customers outlining the specific details of this corrective action. Prestige Trailers isa division of Triple E Canada Ltd. …..
RE
STIGE
TRAILERS
PO Box 1146 Winkler, M,rnltoba T 866-797-0669 prestigotrailers.com 135 Canada Street Canada RGW 4B2 F 204·325-5369
i. Other than checking/inspecting for this error in ABS sensor connection, it seems there is little else that can be done to minimize the risk in advance. Simply being aware of this potential risk will, hopefully, prompt customer to address this need
quickly.
j. We anticipate sending out the customer notification letters within the next two
weeks, as soon as you assign the Recall Campaign number. Our point of contact here at Prestige Trailers will be the undersigned, Director of Engineering. We look forward to working with you to swiftly address this issue and get this corrective action in place.
Yours truly, Prestige Trailers j) [Vl4u ; P. [, _
D. Roy Maclean, P.Eng. Director of Engineering
Prestige Trailers is a division of Triple E Canada Ltd.
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-021
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Lode-King Industries, Ltd. JAN 18, 2024 NHTSA Recall No. : 24V-021 Manufacturer Recall No. : NR Manufacturer Information :
Manufacturer Name : Lode-King Industries, Ltd.
Address : Box 1146
135 Canada St Winkler, Manitoba- Canada 00 R6W4B4
Company phone : 999
Population :
Number of potentially involved : 6
Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2018-2024 Prestige & Lode King AHV45-3 and AHV50-3 Vehicle Type : TRAILERS
Body Style :
Power Train : NR
Descriptive Information : Trailers in this recall were identified based on the particular ABS brake system that was employed. There are six (6) semi-trailers included in this recall.
Production Dates : DEC 03, 2018 – NOV 30, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Noncompliance :
Description of the Noncompliance :
The vehicle system that is affected is the ABS brake function, and in particular, trailers that employ a 2S2M or 4S2M ABS system. The nature of this issue is that the ABS sensors may be plugged into the wrong connections on the ABS computer module. In other words, the ABS sensors may be connected backwards to the ABS computer. FMVSS 1 : 121 – Air brake systems FMVSS 2 : NR
Description of the Safety Risk : The potential safety risk is that if wheel lock up is sensed at one wheel end
during a braking event, the ABS computer may modulate the air brakes on the opposite side of the trailer. This would reduce the braking effectiveness of the service brake system.
Description of the Cause : Insufficient technical data and training provided for personnel building the trailers. Identification of Any Warning
that can Occur : Part 573 Safety Recall Report 24V-021 Page 2 Involved Components : Component Name 1 : N/A Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer
Name : NR Address : NR
NR
Country : NR Chronology :
During a recent quality system audit it was detected that a particular trailer had failed the end of line test for the ABS system. Upon further investigation we learned that the ABS sensors had been plugged into the wrong ports on the ABS computer. After a more in depth review it was determined that following a design change to the air tank location and ABS valve orientation the particular shop building this model of trailer were not given the necessary information about how the change affected the installation and testing of the system. Description of Remedy :
Description of Remedy Program : End user customers may take their trailer to a dealer location to have the
corrective action carried out at no cost to them. Alternatively, if the customer wishes to perform the work themselves we will provide a Field Service Bulletin describing the procedure and we will reimburse them for one hour of labor time to carry it out. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : N/A As noted above, this problem was identified when different, more experienced personnel were assigned to perform our end of line test on the ABS system. All new production trailers as of January 12, 2024 are now being fully tested and validated before they are shipped to a dealer or end user. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-021
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Recall Schedule :
Description of Recall Schedule : NR
Planned Dealer Notification Date : JAN 22, 2024 – FEB 09, 2024
Planned Owner Notification Date : JAN 22, 2024 – FEB 16, 2024
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-021
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Lode-King Industries, Ltd. FEB 06, 2024 NHTSA Recall No. : 24V-021 Manufacturer Recall No. : N/A Manufacturer Information :
Manufacturer Name : Lode-King Industries, Ltd.
Address : Box 1146
135 Canada St Winkler, Manitoba- Canada 00 R6W4B4
Company phone : 1-204-325-4345
Population :
Number of potentially involved : 7
Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2018-2024 Prestige & Lode King AHV45-3 and AHV50-3 Vehicle Type : TRAILERS
Body Style :
Power Train : NR
Descriptive Information : Trailers in this recall were identified based on the particular ABS brake system that was employed. There are six (6) semi-trailers included in this recall.
Production Dates : DEC 03, 2018 – NOV 30, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Noncompliance : Description of the Noncompliance : The vehicle system that is affected is the ABS brake function, and in particular, trailers that employ a 2S2M or 4S2M ABS system. The nature of this issue is that the ABS sensors may be plugged into the wrong connections on the ABS computer module. In other words, the ABS sensors may be connected backwards to the ABS computer. This defect has not resulted in any warranty claims. We are not aware of any deaths or injuries as a result of this defect.
FMVSS 1 : 121 – Air brake systems FMVSS 2 : NR
Description of the Safety Risk : The potential safety risk is that if wheel lock up is sensed at one wheel end
during a braking event, the ABS computer may modulate the air brakes on the opposite side of the trailer. This would reduce the braking effectiveness of the service brake system.
Description of the Cause : Insufficient technical data and training provided for personnel building the
trailers. Part 573 Safety Recall Report 24V-021 Page 2 Identification of Any Warning
that can Occur : None known. Involved Components : Component Name 1 : ABS Computer
Component Description : ABS Sensor Cables plugged into the computer Component Part Number : NR Supplier Identification : Component Manufacturer
Name : N/A Address : NR
NR
Country : NR Chronology :
During a recent quality system audit it was detected that a particular trailer had failed the end of line test for the ABS system function. Upon further investigation we learned that the ABS sensors had been plugged into the wrong ports on the ABS computer. After a more in depth review it was determined that following a design change to the air tank location and ABS valve orientation the particular shop building this model of trailer were not given the necessary information about how the change affected the installation and testing of the system. Description of Remedy :
Description of Remedy Program : End user customers may take their trailer to a dealer location to have the
corrective action carried out at no cost to them. Alternatively, if the customer wishes to perform the work themselves we will provide a Field Service Bulletin describing the procedure and we will reimburse them for one hour of labor time to carry it out. How Remedy Component Differs from Recalled Component : N/A The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-021
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Identify How/When Recall Condition was Corrected in Production :
As noted above, this problem was identified when different, more experienced personnel were assigned to perform our end of line test on the ABS system. All new production trailers as of January 12, 2024 are now being fully tested and validated before they are shipped to a dealer or end user. Recall Schedule :
Description of Recall Schedule : We will being notifying all 6 owners of this recall within the next 2 weeks.
Planned Dealer Notification Date : JAN 22, 2024 – FEB 09, 2024
Planned Owner Notification Date : JAN 22, 2024 – FEB 16, 2024
* NR – Not Reported
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