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October 6, 2023 NHTSA CAMPAIGN NUMBER: 23E076000
Fuel Tank May Be Overfilled and Leak
A fuel leak in the presence of an ignition source increases the risk of fire.
NHTSA Campaign Number: 23E076
Manufacturer Transfer Flow Inc – Chico, CA
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 4,240
Summary
Transfer Flow Inc-Chino, CA is recalling certain TRAX 4 Control Modules with part numbers 070-CM-34418 and 070-CM-34375. The auxiliary fuel tank control module may unexpectedly pump fuel into the primary fuel tank, which can cause the tank to overflow and leak fuel.
Remedy
Transfer Flow Inc-Chico, CA will install new firmware, free of charge. An interim letter was sent to owners on September 27, 2013. A second notice will be sent when the remedy is available. Owners may contact Transfer Flow customer service at 1-530-893-5209.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Urgent – Safety Recall Notification for a fuel leak and fire risk issue!
The issue: Your current Transfer Flow TRAX 4 firmware can activate the fuel pump and transfer fuel unexpectedly; this issue can occur durring a remote start session or when an auxiliary power system back-feeds voltage to the truck’s battery systems, potentially causing fuel spillage and the risk of a fire. This issue affects Trax 4 Systems sold October 10, 2022, through July 24, 2023. Affected invoices are attached to this letter.
Action: Immediately unplug the TRAX 4 module from the OBDII port under the truck’s dash and call Transfer Flow as soon as possible at 1-800-442-0056 option #8 or email us at firmwareupdate@transferflow.com.
Conditions that can cause this safety issue: • Vehicle running in a remote start state.
- Back-fed Voltage including but not limited to:
- Voltage Battery tenders attached to the truck o Solar charging systems o Upgraded batteries on the truck
- Trailer hooked up to the truck and plugged into the truck to trailer wiring harness while the truck is not running
What should you do to make sure your system is safe:
At this time, you should unplug your TRAX 4 harness from your vehicle OBDII system immediately. This will disable the auxiliary tank system and prevent it from transferring fuel. During this time you will only be able to access the fuel in your main tank.
If the upgrade is not completed in an urgent manner you may start to see a disruption in the operation of your fuel system, with the potential of fuel spillage and fire risk.
Your safety and satisfaction are of utmost priority, and we are committed to ensuring that your
Transfer Flow TRAX 4 auxiliary fuel system continues to deliver a reliable and exceptional experience.
1444 Fortress Street, Chico, CA 95973 | (530) 893-5209 | (800) 442-0056 | fax (530) 893-0204 | www.TransferFlow.com
Please be reminded of the following requirements:
You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers. Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).
Please be reminded that under 49 U.S.C. § 30112(a)(3), it is illegal for a manufacturer, to sell, offer for sale, import, or introduce or deliver into interstate commerce, a motor vehicle or item of motor vehicle equipment that contains a safety defect once the manufacturer has notified NHTSA about that safety defect. This prohibition does not apply once the motor vehicle or motor vehicle equipment has been remedied according to the manufacturer’s instructions.
As stated in 49 U.S.C. § 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
TRANSFER FLOW | TRAX 4 |
4 Associated Documents
Recall Acknowledgement
RCAK-23E076-2610.pdf 647.541KB
Defect Notice 573 Report
RCLRPT-23E076-9711.PDF 216.87KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-23E076-7874.pdf 147.459KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-23E076-7654.pdf 156.921KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E076&docType=RCL
- Duramax 14-gallon fuel tank on wheels, ideal for farm and rural use as well as marine and recreational use
- Sturdy wheels making it easy to transport and you can take it to go anywhere
- Features 2 brass shut off valves one at the tank and one at the hose. This allows for easy disconnect with no fuel spillage
- 10 foot hose is automotive-grade rubber. And the caddy comes equipped with a hose hanger for easy storage
- Patented pump handle that looks just like the ones you use at the gas station. It features a child lock for added safety and it has a flow rate of 2 gallons per minute in the siphon mode
- Robust Tank Construction: Color: Black. Our portable diesel tank is constructed of high-quality polyethylene material, capable of handling changing weather conditions, and resists UV radiation. The upper lid is lockable by a copper lock that guards against theft and makes sure the security of operation. Put your tank first and get the job done right. The thickness is 6mm, and the thickest part can reach 12mm.
- 58 Gallon Efficient Refueling: Flow Rate: 10.6 GPM; Output Power: 140W. 12V transfer pump provides strong power to deliver fuel from the tank to your vehicles in high efficiency. We adopt a mechanical fuel gauge aimed to monitor the capacity of diesel in time, reminding you to fill up in time. Safety fill capacity is 52 Gal. Maximum fill capacity is 58 Gal.
- Upgraded Filter Design: Compared with others products, Our fuel transfer tank is equipped with a duplex filter to offer purer diesel. The front-end filter of the inner tank can separate large particles of impurities, and the premium outer filter is designed to filtrate small impurities such as metal, colloids, tiny particles, etc.
- Automatic Fueling Nozzle: Are you tired of overfilling your tank? Well, this fuel nozzle will shut off automatically when the tank is full, which efficiently avoids oil waste and spillage. In addition, the rotatable adapter has been improved to help the hose get of knotting. Made of premium aluminum alloy and PVC material, our nozzle has a smooth surface finish and a long service time.
- Transport with Ease: The two grooves make this diesel tank easy and secure to transport. And the integrated forklift pocket design ensures stable lifting onto a vehicle. Thanks to these wonderful designs, our diesel tank is widely used in trucks, tractors, ships, motorhomes, outdoor industries, construction industries, etc. Start up your engine and get ready to work!
- 10 Year Warranty This item is backed by our 10-year warranty. In the event this item should fail due to manufacturing defects during intended use, we will replace the part free of charge. This warranty covers the cost of the part only. Please note: Any modifications to an item of any kind before contacting us will void any and all warranty coverage for this item. Please contact us before modifying the part so that we have the opportunity to correct the situation.
- Reference Number(s): F1G
- This item can only be shipped to a physical address within the 48 contiguous U.S. states.
- Product Type:Auto Accessory
- Item Package Dimension:53.34 Centimeters L X 53.34 Centimeters W X 142.24 Centimeters H
- Country Of Origin: United States
- Item Package Weight:54.431 Kilograms
- 2024 Version, Duramax 14 gallon fuel tank on wheels, ideal for farm and rural use as well as marine and recreational use
- Sturdy wheels making it easy to transport and you can take it to go anywhere
- Features 2 brass shut off valves one at the tank and one at the hose. This allows for easy disconnect with no fuel spillage
- 10 foot hose is automotive grade rubber. And the caddy comes equipped with a hose hanger for easy storage
- Patented pump handle that looks just like the ones you use at the gas station. It features a child lock for added safety and it has a flow rate of 2 gallons per minute in the siphon mode
- High Volume 30 Gallon Fuel Caddy: The 30-gallon fuel caddy allows for easy maneuverability, letting you bring the fuel directly to where you need it, making dispensing quick and painless. Our fuel storage tank can securely hold gasoline, kerosene, or diesel. It's the perfect choice for auto repair, farms, lawns and gardens, marine uses and more.
- Two Way Rotary Pump: Bi-directional hand rotary pump allows you to dispense or siphon fuels with ease, making pumping and refilling efficient by reversing the cranking direction. You can fill gas storage tanks faster without working up a sweat while safely transferring fuel.
- Transport Effortlessly & Easy to Use: The anti-static ground clamp can prevent static discharges and eliminate static electricity. An accurate fill gauge lets you quickly determine your fuel level at a glance, reducing the risk of overflows. Heavy-duty 8" wheels and 2" wheels transport your caddy through the toughest terrains with ease. Filler neck with gas cap, handy tube holder, and leveraging push handle are also equipped.
- Speedy & Convenient Refueling: The 9.8 ft kink-free hose with nozzle ensures maximum flow and the fastest speed. The wide diameter neck provides a larger opening for refueling without spilling or wasting fuel. And a hose hanger is provided for your hose's easy storage.
- Highly Robust Steel Tank: Made of durable 201 stainless steel material, this gas tank with pump is capable of handling changing weather conditions, and is resistant to UV radiation and dents. This high-quality material ensures long service life. Never get left behind.
- Direct Fit, OE Replacement Fuel Tank
- Vehicle Specific: Check fitment information in the listing for compatibility
- Aftermarket Reference Number(s): F14C,TAN00215
- Additional specifications below
- Large 36-gallon capacity
- Overfill restriction provides automatic shutoff at the pump to prevent spilling
- Built-in baffles add strength and prevent contents from shifting during transport
- 2in. dia. flush-mounted inlet and outlet bungs allow for fast flow
- Lockable cap adds security
- 【High-Capacity, High-Quality】This 58 Gallon capacity diesel fuel tank can stores enough fuel for multiple vehicles. The fuel pump tank is made of polyethylene(PE), which is strong and stable and can prevent the diesel fuel can from leaking and deformation. The strong lid on the top also protects the fuel caddy well from rainwater intrusion, which can cause rust and corrosion inside.
- 【12V DC Pump】Flow Rate: 10 GPM; Output Power: 140W. The 12V electric fuel transfer pump delivers up to 10 gallons per minute. The diesel gauge show clearly how much fuel is in the tank. Plus, you don't need a separate battery; the clamp connects directly to your truck's battery. Note: For Diesel Only.
- 【13/16" Automatic Dispensing Nozzle】The nozzle is made of high-quality aluminum alloy, and it has good characteristics of electrical conductivity to avoid static electricity for safety. The fueling nozzle will shut off automatically when the diesel transfer tank with pump is full, which efficiently prevents leaking and wasting. The 360-degree adapter can effectively avoid the hose from knotting.
- 【13.1 FT Delivery Hose & Wire】The fuel hose for this diesel fuel storage and transfer tank is made of rubber, which has better aging resistance and mechanical properties than the average hose on the market. The length of both the cable and the fuel hose is 13.1 feet, which is perfectly suited for everyday use.
- 【Secure & Easy Transportation】Our the portable fuel can is designed for fuel transportation and supply. The two grooves make this diesel caddy easy and secure to transport. And the integrated forklift pocket design ensures stable lifting onto a vehicle. Two additional complimentary straps ensure safer transportation.
- STRONG POWER - This Fuel Transfer Pump Kit features a Self-Priming 12V DC pump with a flow rate up to 15GPM . Delivery Hose: 4m; Suction Hose: 1m
- CAPACITY - Our tank cpuld hold 48Gal/180L of fuel, the left side could accommodate an fuel pump and oil pipe, the recess on the right side could accommodate idle tools, it is safe and convenient to use in any place.
- CONVENIENT - The power of the pump is strong so that you don’t need to lift the barrels and tanks making for very convenient on-site transfer of fuel from barrels and drums to vehicles and equipment.
- SUITABLE FOR DIFFERENT USE - 12V battery connecters let you run the pump with cars, motorcycles, vans, quads and other 12V vehicles.
- APPLICATION - This product is a gasoline pump, could transport gasoline, diesel and kerosene, safe and reliable, please choose according to your needs. The fuel nozzle is designed to refuel vehicles such as motorcycles, agricultural machinery, and ATVs, but it is not suitable for family cars with small refueling ports. Caution: Please loosen the vent cap when using and tighten it after use.
Last update on 2024-04-17 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-076 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Transfer Flow Inc – Chico, CA Submission Date : OCT 06, 2023 NHTSA Recall No. : 23E-076 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Transfer Flow Inc – Chico, CA Address : 1444 Fortress Street Chico CA 95973 Company phone : 8935209 Population : Number of potentially involved : 4,240 Estimated percentage with defect : 100 % Equipment Information : Brand / Trade 1 : Transfer Flow, Inc. Model : TRAX 4 Part No. : 070-CM-34418 Size : 3.8125 x 5.125 x 1.125 inches Function : Contol Module Descriptive Information : 100% of TRAX 4 modules manufactured and sold between 8/28/2020 and 10/03/2023 contain a firmware defect. All firmware versions prior to 4.78 are affected and need to have their firmware updated. The firmware version can be verified using the corresponding app. The number of affected units is approximately 4172. Production Dates : AUG 28, 2020 – OCT 03, 2023 Brand / Trade 2 : Transfer Flow, Inc. Model : TRAX 4 Part No. : 070-CM-34375 Size : 16 x 11 x 4 inches Function : Contol Module Descriptive Information : 100% of TRAX 4™ modules manufactured and sold between 8/28/2020 and 10/03/2023 contain a firmware defect. All firmware versions prior to 4.78 are affected and need to have their firmware updated. The firmware version can be verified using the corresponding app. The number of affected units is approximately 4172. Production Dates : AUG 28, 2020 – OCT 03, 2023 Part 573 Safety Recall Report 23E-076 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : It has been determined that a vehicle parked under certain rare conditions might experience a voltage backflow that could cause the auxiliary fuel tank control module to pump fuel into the primary fuel tank. In certain circumstances, this could overfill the primary tank and cause diesel fuel to overflow. This condition might occur if a trailer is hooked up to the tow vehicle. A trailer might create a path for back-feed voltage to travel through the trailer’s electrical hookup and into the tow vehicle. Not all back feed voltage poses a potential for inadvertent auxiliary tank pump activation. The defect manifests itself when the back-fed voltage elevates the voltage at the OBDII connector from 12 volts to 13.2 volts or above. If the voltage exceeds 13.2 volts while the vehicle is not running with the ignition key off, the TRAX 4™ module may come out of sleep mode. If the module comes out of sleep mode, some vehicles’ OBDII systems may communicate an incorrect fuel level or not respond to a fuel level request. If the reported data point or last reported data point is within the allowable pump transfer range, the TRAX 4™ module will activate the pump and transfer fuel, potentially leading to overfilling of the main tank. Additionally, it has been determined that certain vehicles in a remote start condition could cause that vehicle’s OBDII system to communicate an incorrect fuel level or not respond to a fuel level request. If the reported or last reported data point is within the allowable pump transfer range, the TRAX 4 module will activate the pump and transfer fuel, potentially leading to overfilling the main tank. However, it is unlikely a vehicle would be running under a remote start for more than a few minutes. Thus, unless the primary tank happened to be close to full capacity, it would not result in a fuel overflow. Nevertheless, this potential has been discovered and remediated with this software reflash. FMVSS 1 : 301 – Fuel system integrity FMVSS 2 : NR Description of the Safety Risk : Transfer Flow TRAX 4 firmware versions prior to version 4.78 can activate the fuel pump and transfer fuel unexpectedly; this issue can occur during a remote start session or when an auxiliary power system back-feeds voltage to the truck’s battery systems, potentially causing fuel spillage and the risk of a fire. Description of the Cause : Certain TRAX 4™ module firmware did not reference an RPM signal/vehicle speed sensor reading to begin fuel transfer. Adding these features will prevent the inadvertent activation of modules in remote start/parked or activation of the pump due to backflow voltage above a threshold voltage limit. To update the modules, a software improvement will be added to the new firmware version that will require a reading from the vehicle speed sensor >0 since the last key off and RPMs went to zero or no RPM response event. Additionally, the software will require an RPM>0. All conditions must be met to initiate fuel transfer. This would require that the vehicle is running, placed into gear, and moved since the last ignition cycle, which assures the vehicle is fully started and not merely in a remote start condition. Part 573 Safety Recall Report 23E-076 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : Customers may identify an improper fuel transfer if they observe the fuel transfer light installed on the dash illuminate, see in the mobile phone app that fuel is transferring, or hear the fuel pump turn on. Of course, a customer might see fuel starting to overflow if it reaches that point, and the other indicators have not been noticed first. However, customers will be notified to immediately avoid situations, such as trailers remaining connected while the vehicle is at rest, the use of remote starters, or the use of battery chargers/tenders, until such time as the firmware has been properly updated. Involved Components : Component Name : TRAX 4™ Module Firmware Component Description : Auxiliary fuel tank computer control module firmware Component Part Number : 070-CM-34418 Supplier Identification : Component Manufacturer Name : InterMotive Vehicle Controls Address : 12840 Earhart Ave. Auburn California 95602 Country : United States Chronology : The chronology will be uploaded separately. Part 573 Safety Recall Report 23E-076 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : New firmware requiring the module to receive an engine RPM value >0 from the vehicle’s computer for the pump to turn on. Additionally, upon initial start-up of the truck, the module will require a speed sensor value >0 from the vehicle computer. This change prevents the pump from running until the module sees the appropriate engine RPM and vehicle speed readings. For the sake of clarity, but at the expense of redundancy, this requires the TRAX 4™ module to receive an RPM value, the vehicle must be running, and to get a speed value, the truck must have at least moved, which means it is no longer in a remote start mode. For further clarification, in remote start mode, you cannot put the vehicle in gear or move it until it is fully started. In summary, the pump only runs when the truck is on and has moved. Thus, it receives accurate data corresponding to the primary fuel tank level. How Remedy Component Differs from Recalled Component : The updated TRAX 4™ module will be issued a sticker indicating the TRAX 4™ module has had its firmware updated to version 4.78 or above. The firmware version is also verified in the TRAX 4™ app under “diagnostic data.” Identify How/When Recall Condition was Corrected in Production : The firmware update was corrected in production by ensuring all future modules contain the newest firmware, 4.78 or greater, by October 13, 2023. All modules in inventory will be pulled and reflashed with the latest firmware version, 4.78 or greater. Every reflashed module will be labeled with a sticker noting it has been updated to version 4.78 or greater. An additional label will be placed on the outside of every kit box so that it can be identified that it has been updated to the newest version. Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR Part 573 Safety Recall Report 23E-076 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 * NR – Not Reported
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1444 Fortress Street, Chico, CA 95973 | (530) 893-5209 | (800) 442-0056 | fax (530) 893-0204 | www.TransferFlow.com Urgent – Safety Recall Notification for a fuel leak and fire risk issue! The issue: Your current Transfer Flow TRAX 4 firmware can activate the fuel pump and transfer fuel unexpectedly; this issue can occur when an auxiliary power system back-feeds voltage to the truck’s battery systems, potentially causing fuel spillage and the risk of a fire. This issue affects Trax 4 Systems sold October 10, 2022, through July 24, 2023. Affected invoices are attached to this letter. Action: Immediately unplug the TRAX 4 module from the OBDII port under the truck’s dash and call Transfer Flow as soon as possible at 1-800-442-0056 option #8 or email us at firmwareupdate@transferflow.com. Items that can create back-fed voltage include but are not limited to: • Battery tenders attached to the truck • Solar charging systems • Upgraded batteries on the truck • Trailer hooked up to the truck and plugged into the truck to trailer wiring harness while the truck is not running What should you do to make sure this update has been completed and your system is safe: Option 1: For a list of qualified local installers to reprogram the module call or email Transfer Flow • 1-800-442-0056, option #8, or email firmwareupdate@transferflow.com • Our Team is available Monday-Friday from 6:30 AM – to 3:00 PM (Pacific Standard Time). Option 2: For a live firmware update call or email Transfer Flow • 1-800-442-0056, option #8, or email firmwareupdate@transferflow.com • Our Team is available Monday-Friday from 6:30 AM – to 3:00 PM (Pacific Standard Time). Option 3: For a new module call or email Transfer Flow • 1-800-442-0056, option #8, or email firmwareupdate@transferflow.com • Our Team is available Monday-Friday from 6:30 AM – to 3:00 PM (Pacific Standard Time). If the upgrade is not completed in an urgent manner you may start to see a disruption in the operation of your fuel system, with the potential of fuel spillage and fire risk. Your safety and satisfaction are of utmost priority, and we are committed to ensuring that your Transfer Flow TRAX 4 auxiliary fuel system continues to deliver a reliable and exceptional experience.
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1444 Fortress Street, Chico, CA 95973 | (530) 893-5209 | (800) 442-0056 | fax (530) 893-0204 | www.TransferFlow.com Rev 2 Urgent – Safety Recall Notification for a fuel leak and fire risk issue! The issue: Your current Transfer Flow TRAX 4 firmware can activate the fuel pump and transfer fuel unexpectedly; this issue can occur durring a remote start session or when an auxiliary power system back-feeds voltage to the truck’s battery systems, potentially causing fuel spillage and the risk of a fire. This issue affects Trax 4 Systems sold October 10, 2022, through July 24, 2023. Affected invoices are attached to this letter. Action: Immediately unplug the TRAX 4 module from the OBDII port under the truck’s dash and call Transfer Flow as soon as possible at 1-800-442-0056 option #8 or email us at firmwareupdate@transferflow.com. Conditions that can cause this safety issue: • Vehicle running in a remote start state. • Back-fed Voltage including but not limited to: o Voltage Battery tenders attached to the truck o Solar charging systems o Upgraded batteries on the truck o Trailer hooked up to the truck and plugged into the truck to trailer wiring harness while the truck is not running What should you do to make sure your system is safe: At this time, you should unplug your TRAX 4 harness from your vehicle OBDII system immediately. This will disable the auxiliary tank system and prevent it from transferring fuel. During this time you will only be able to access the fuel in your main tank. If the upgrade is not completed in an urgent manner you may start to see a disruption in the operation of your fuel system, with the potential of fuel spillage and fire risk. Your safety and satisfaction are of utmost priority, and we are committed to ensuring that your Transfer Flow TRAX 4 auxiliary fuel system continues to deliver a reliable and exceptional experience.
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