23E063 – Rear Shock Absorber Fastener May Break – Harley-Davidson Profile Low Rear Suspension & Tall Rear Shocks

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August 24, 2023 NHTSA CAMPAIGN NUMBER: 23E063000

Rear Shock Absorber Fastener May Break

A loss of tire pressure can lead to a loss of vehicle control, increasing the risk of a crash.

 

NHTSA Campaign Number: 23E063

Manufacturer Harley-Davidson Motor Company

Components SUSPENSION

Potential Number of Units Affected 1,282

 

Summary

Harley-Davidson Motor Company (Harley-Davidson) is recalling certain Profile Low Rear Suspension and Tall Rear Shocks that were sold as H-D Parts & Accessories with part numbers 54000134 & 54000294. A fastener securing the rear shock absorber may break and allow the rear shock absorber adjuster to damage the rear tire, causing a loss of tire pressure.

 

Remedy

Dealers will replace the shock absorber fastener, free of charge. Owner notification letters were mailed September 8, 2023. Owners may contact Harley-Davidson customer service at 1-800-258-2464. Harley-Davidson’s number for this recall is 0182.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Harley-Davidson Recalls

 


What is the Issue?

The fastener that retains the rear shock absorber adjuster on your motorcycle may fracture, potentially allowing the rear shock absorber adjuster to contact the rear tire. A risk of a crash exists if contact between the rear shock absorber adjuster and tire remains undetected, resulting in a loss of pressure.

 

Date Range

These kits were sold as accessories for certain Model Year 2018 through 2023 Softail models and shipped to Harley-Davidson dealers between March 1st, 2018 and August 22nd, 2023.

Kit Fitments

Tall Rear Shock (P/N 54000294):

Fits ’18-later Softail® models (except FXFB, FXFBS, FLFB and FLFBS).

Profile Low Rear Suspension (P/N 54000134): Fits ’18-later FLHC and FLHCS models.

 

What Should You Do?

Please contact your authorized Harley-Davidson motorcycle dealer and arrange an appointment to have your motorcycle repaired.

Questions?

If you have questions concerning this recall, please contact Harley-Davidson Motor Company, Inc.  at 1-800-258-2464 in the U.S. or 1-414-343-4056 world-wide.

 


M1604
2023-08-31

M1604: RECALL 0182 H-D P&A SOFTAIL SHOCKS

Purpose for Service Bulletin

This bulletin informs dealers that Harley-Davidson has learned that a defect which relates to motor vehicle safety exists in certain Parts and Accessories (P&A) Profile Low Rear Suspension (Part No 54000134) or P&A Tall Rear Shock (Part No 54000294) kits intended for installation on certain 2018–2023 Softail motorcycles. Refer to Table 3.

Specifically, the fastener that retains the rear shock absorber adjuster on the vehicle may fracture, potentially allowing the rear shock absorber adjuster to contact the rear tire. A risk of a crash exists if contact between the rear shock absorber adjuster and tire remains undetected, resulting in a loss of pressure.

 

Markets Affected

All markets affected.

 

Recall Kit Ordering Information

Part No 91500114 (Recall Kit, 0181 and 0182) will not be available for dealer orders at launch. Kits will be distributed in automatic wave shipments beginning on or about September 1, 2023 and continue until further notice.

 

Part Numbers

Refer to Table 2.

Table 2. Affected Part Numbers

Part No. Item Description
54000134 Profile Low Rear Suspension
54000294 Tall Rear Shock

 

Table 3. P&A Kit Fitment

Part No. Model Fitment
54000134 Fits ‘2018-later FLHC and FLHCS models
54000294 Fits ‘2018-later Softail models (except

FXFB, FXFBS, FLFB, and FLFBS)

 

Table 4. Recall Kit Number

Part No. Item Description
91500114 Recall Kit, 0181 and 0182

 

Tools Required:

Power Drill, 11/32 in Drill Bit, Locking Pliers (or comparable clamp), Torque Wrench

 


1. Remove seat. See service manual.

2. See Figure 2. Install locking pliers (2) to Pre-Load Adjuster (PLA) (3) and crossmember bracket (4).

3. Remove Original Equipment (OE) ¼-20 inch screw.

NOTE
Use extreme caution to not damage the hydraulic hose connecting the PLA to the shock.

4. Using 11/32 inch drill bit (1), drill through crossmember bracket (4) and PLA (3).

a. Using the existing hole on crossmember bracket (4) as a guide.

5. Remove locking pliers (2) and separate the PLA (3) from crossmember bracket (4).

a. Remove any burrs from drilling the components.

b. Clean metal chips from under the seat area.

c. Using Frame Paint Touch-Up Pen (Part No. 93936) or local approved equivalent for international dealers, touch up the brackets from drilling and to prevent any corrosion from forming.

d. Allow paint to dry.

6. See Figure 3. Install PLA (1) to crossmember (4).

7. Install 5/16-inch screw (3) and locknut (2). Tighten. Torque: 32.8–36.3 N·m (24–27 ft-lbs)

8. Install seat. See service manual.

a. After installing seat, pull upward on seat to be sure it is locked in position.

9. Return vehicle to customer and file appropriate recall claim. Refer to Credit Procedure.

Service Department Action – Kits in Inventory

1. For uninstalled P&A shock assemblies, drill out the threaded hole in the adjuster with the 11/32 in drill.

2. Paint drilled area.

a. Remove any burrs from drilling the component.

b. Using Frame Paint Touch-Up Pen (Part No. 93936) or local approved equivalent for international dealers, touch up the brackets from drilling and to prevent any corrosion from forming.

c. Allow paint to dry.

3. Return kit to inventory.

 


M1604: RECALL 0182 H-D P&A SOFTAIL SHOCKS

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Chronology :

06/01/23 – Harley-Davidson’s (H-D’s) Technical Subcommittee (TSC) was made aware of a Service Request (SR) alleging that a rear shock adjuster on a Softail motorcycle made contact with the rear tire and eventually resulted in a loss of air pressure in the tire.

06/02/23 through 7/24/23 – the TSC investigated this matter.

07/25/23 – The TSC escalated the matter to H-D’s Field Action Committee (FAC).

08/04/23 and 08/09/23 – The TSC was informed that additional test information was available and met with members from H-D Engineering. The TSC determined that the matter still merited escalation to the FAC.

08/11/23 – The FAC escalated to H-D’s Executive Decision Authority (EDA).

08/15/23 – Based upon the information developed during the investigation, the EDA authorized a voluntary recall to address this condition due to the risk of a crash if contact between the rear shock adjuster and tire remains undetected, resulting in a loss of pressure.

8/22/23 – H-D filed a Part 573 vehicle report that addressed the vehicle (original equipment) population potentially affected by this condition. See NHTSA Recall No. 23V591.

8/24/23 – H-D is filing this equipment recall after determining that subject shock absorbers sold as H-D Parts & Accessories could potentially be installed on models not covered by Recall 23V591.

H-D has received zero warranty claims, field reports, or service reports in which contact between the P&A Shock Absorber Adjuster and rear tire was alleged. In addition, there have been no allegations of injury related to a mounting fastener fracture of the affected P&A Softail Shock Absorber Adjuster.

 


Recall 0181 – Rear Shock Absorber Fastener May Break – 2018-2023 Harley-Davidson Motorcycles

 

Recall 0181 – Rear Shock Absorber Fastener May Break – 2018-2023 Harley-Davidson Motorcycles

 


2 Affected Products

Equipments

BRAND PART NO. PRODUCTION DATES
HARLEY-DAVIDSON LOW REAR SUSPENSION
HARLEY-DAVIDSON TALL REAR SHOCK

 


9 Associated Documents

Recall 573 Report – August 25, 2023

RCLRPT-23E063-4840.PDF 215.368KB

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Defect Notice 573 Report

RCLRPT-23E063-9274.PDF 215.322KB

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Recall Acknowledgement

RCAK-23E063-5205.pdf 645.784KB

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Recall 573 Report – August 29, 2023

RCLRPT-23E063-8755.PDF 215.612KB

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Recall 573 Report – August 29, 2023

RCLRPT-23E063-9295.PDF 215.543KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23E063-1175.pdf 139.934KB

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Recall 0182 Poster

RMISC-23E063-2551.pdf 154.131KB

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Remedy Instructions and TSB

RCRIT-23E063-5246.pdf 1855.81KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23E063-3383.pdf 190.171KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E063&docType=RCL

 


 

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