23E055 – Fuel Filter Hoses May Disconnect or Leak Fuel – Cummins L9 Diesel Engines

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July 18, 2023 NHTSA CAMPAIGN NUMBER: 23E055000

Fuel Filter Hoses May Disconnect or Leak Fuel

A disconnected hose will result in an engine stall increasing the risk of a crash. Also, a fuel leak in the presence of an ignition source increases the risk of a fire.

 

NHTSA Campaign Number: 23E055

Manufacturer Cummins, Inc.

Components FUEL SYSTEM, DIESEL

Potential Number of Units Affected 1,135

 

Summary

Cummins, Inc. (Cummins) is recalling certain L9 Diesel Engines part number, D563027BX03. The remote Stage 2 fuel filter hoses may have been damaged during production, allowing the hoses to leak or disconnect.

 

Remedy

Dealers will replace both hoses, free of charge. Owner notification letters are expected to be mailed September 15, 2023. Owners may contact Cummins customer service at 1-800-286-6467. Cummins number for this recall is C2717.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


*** IMPORTANT SAFETY RECALL ***
NHTSA Recall No. 23E-055
Cummins Campaign No. C2717

July 24, 2023

Dear Cummins OEM Customer:

We are writing to inform you that Cummins Inc. has determined that a safety-related defect exists in certain Cummins L9 engines equipped with a remote Stage 2 fuel filter (Option Number FF90942), which includes two pressurized fuel hoses that were manufactured between November 22, 2022 and February 28, 2023.  Cummins has initiated a recall of the subject L9 engines.  Our records indicate that some of these engines were shipped to you.

A copy of Cummins’ initial Part 573 Defect Notification report is enclosed.  This notification was submitted to the National Highway Traffic Safety Administration (NHTSA) on July 18, 2023.   As more fully described in the Defect Notification, the remote fuel filter hoses installed on some of the subject engines may have been damaged during engine production, possibly resulting in a fuel hose becoming disconnected that will result in an engine stall or a fuel leak.  A stall may increase the risk of a crash.  A fuel leak in the presence of an ignition source may increase the risk of a fire.

Enclosed is a list of serial numbers for affected engines that our records indicate were shipped to your plants.  For engines that have left your control, we encourage you to make a safety defect determination in accordance with 49 USC 30118 et seq. and, as appropriate, to submit a Defect Notification to NHTSA in accordance with 49 CFR Part 573.  Cummins will conduct the recall, including notifying owners pursuant to 49 CFR Part 577, performing the remedy, and submitting quarterly status reports to NHTSA. Cummins is requesting that you provide the associated VINs and owner contact information to facilitate owner notification.  Please work with your Cummins account team leader to ensure that the requested information is provided to Cummins as soon as possible.

As an equipment manufacturer, Cummins has no obligation to file a defect notification to Transport Canada for this recall.  If an OEM has an obligation to report the defect to Transport Canada, we ask that you please provide the Transport Canada recall number for your vehicle recall to CumminsCummins cannot mail owner letters compliant with Transport Canada regulations without the recall number assigned by Transport Canada.  Cummins will provide information to the OEM after mailings are completed so that the OEM can submit the required reports to Transport Canada.

For engines that are still in your inventory, please contact the Owner Quality Assurance representative at the Rocky Mount Engine Plant to arrange for repairs.  Please note that Federal law prohibits delivery of these engines, or vehicles equipped with these engines, under a sale or lease until this condition has been remedied.

Cummins is finalizing the plan to make a field service safety campaign available to address this condition and will advise you when the schedule is known.

Cummins apologizes for this inconvenience, but we are initiating this action in the interest of our customers’ safety and satisfaction with our products.  Thank you for your assistance.

 


Chronology :

1/12/23–Cummins was informed of leaks on the subject hoses during assembly at a PACCAR production facility.

1/12/23–3/3/23–Cummins completed an investigation􀀀into the cause of the leaks. Based upon a preliminary fault tree analysis that identified insufficient crimping as the most likely cause of leaks, on 3/3/23 Cummins implemented hoses with an improved connector crimp to increase the robustness of the hoses.

3/3/23–4/28/23–Cummins monitored the improvement. An additional leak with the improved hoses was reported to Cummins on 4/28/23 by an OEM customer that observed the leak during their assembly process.

4/28/23–5/10/23–Cummins continued to investigate the issue and determined that the cause was that the hoses may have snagged on the assembly pallet. 5/14/23–Cummins implemented an additional corrective action to prevent the snagging by controlling the hose routing during production and implemented a check for damaged hoses.

4/17/23-6/13/23–Cummins conducted a product safety investigation. A warranty search identified 52 claims with claim dates of 1/9/23-6/13/23 for leaks involving engines equipped with this option. Cummins confirmed that there had not been any field reports of leaks involving engines built after 3/3/23 when the improved hoses were implemented. Cummins also concluded that the improved hoses are sufficient to address the issue even if the improved hoses may have snagged on the pallet prior to 5/14/23 when the snagging corrective action was implemented. Cummins conducted a Product Safety Hazard Analysis to evaluate the potential safety risk on fielded units.

6/14/23-7/11/23 – Cummins escalated the issue through its Product Safety Defect Determination Process.

7/11/23 – Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this condition. To date, there have been no reports of fires, accidents or injuries related to this issue.

 


1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
CUMMINS L9

 


5 Associated Documents

Defect Notice 573 Report

RCLRPT-23E055-7861.PDF 238.274KB

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Recall 573 Report – 7/21/2023

RCLRPT-23E055-4080.PDF 238.206KB

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Recall Acknowledgement

RCAK-23E055-5388.pdf 792.51KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23E055-1392.pdf 68.385KB

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Recall 573 Report – 8/9/2023

RCLRPT-23E055-2478.PDF 238.243KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E055&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
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Last update on 2024-06-13 / Affiliate links / Images from Amazon Product Advertising API

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