R10245 – Incorrectly Installed Front Lower Ball Joint – 2023 Polestar 2

“This site contains affiliate links for which OEMDTC may be compensated”

July 12, 2023 NHTSA CAMPAIGN NUMBER: 23V476000

Incorrectly Installed Front Lower Ball Joint

The control arm disconnecting from the steering knuckle can cause a loss of steering, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V476

Manufacturer Polestar Automotive USA, Inc.

Components SUSPENSION

Potential Number of Units Affected 3

 

Summary

Polestar Automotive USA, Inc. (Polestar) is recalling certain 2023 Polestar 2 vehicles. The front left lower ball joint may have been incorrectly installed, allowing the control arm to disconnect from the steering knuckle.

 

Remedy

Dealers will inspect and replace the ball joint fastening bolt as necessary, free of charge. Owner notification letters are expected to be mailed August 30, 2023. Owners may contact Polestar customer service at 1-800-806-2504. Polestar’s number for this recall is R10245.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


R10245
2023-07-17

 

RECALL R10245 DESCRIPTION

Polestar Automotive USA on behalf of Polestar Performance AB, have decided to launch Recall R10245 on certain model year 2023 Polestar 2 vehicles.

Polestar investigations have shown a potential issue with the front left ball joint connecting the front lower control arm (FLCA) with the steering knuckle may have been installed incorrectly.

As a result, if the FLCA disconnects from the steering knuckle while driving, the vehicle’s maneuverability may be reduced, increasing the risk of a crash.

To remedy concerned vehicles, Polestar will inspect the front left ball joint to ensure that the fastening bolt connecting the FLCA to the steering knuckle is installed correctly and change the fastening bolt if necessary.

A total of 3 U.S. and 18 Canadian Vehicles are eligible for this recall.

Produced and printed in the USA and available as an electronic document. © Polestar 2023

 

WHAT SHOULD YOUR CUSTOMERS DO NOW?

We have no reports of incidents related to the issue; however, we encourage customers to contact their Service Point and have this repair completed as soon as possible.

 

VEHICLES INVOLVED

NOTE:  SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10245 Ball Joint” will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10245 has not been completed. Eligibility can also be confirmed in VIDA.

All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades.  All open Recall, Service Campaigns or Service Action repairs must be completed.

 

PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed.  Vehicle eligibility must be confirmed as outlined in Step B. above.

 

PARTS / PARTS RETURN

Please refer to Parts Bulletin R10245.

 

OWNER NOTIFICATION

An owner notification will be sent out that will notify the owner of this recall instructing them to contact their Polestar Service Point and request an appointment to have this repair completed.

 

VEHICLES IN INVENTORY

New Vehicles in Inventory

It is a violation of federal law for a retailer to deliver any new Polestar that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $26,315 per vehicle.

Correct all vehicles in your new vehicle inventory before delivery.

Used Vehicles in Inventory

Polestar is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety.

What does this mean for customers? 

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 


Chronology :

Condition considered as a critical concern by Critical Concern Management Team 2023-07-05; Field Service Action decision confirmed by Polestar 2023-07-07; Condition detected by Internal; Number of vehicle reports with the condition reported from National Sales Company 0; Total number of cars included in vehicle reports concerning this condition 0; Implementation date of Field Service Action 2023-07-10.

Extended Chronology: 2023-06-28 Polestar received a notification from Volvo Cars regarding a potential manufacturing error with the ball joint of the FLCA.

The investigation was escalated according to Critical Concern Action Process (CCAP). The issue was concluded as potentially critical and the Critical Concern Management Team (CCMT) initiated a technical investigation to conclude customer symptom, risk assessment, testing, root cause etc.

On the 2023-07-05 the technical investigation was completed, the CCMT team took the decision to start preparation for a recall as it was judged as an increased risk towards motor vehicle safety.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
POLESTAR POLESTAR 2 2023

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-23V476-5629.PDF 215.698KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.64 KB]

 


Recall Acknowledgement

RCAK-23V476-3283.pdf 651.314KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [636.05 KB]

 


Remedy Instructions and TSB

RCRIT-23V476-0828.pdf 457.552KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [446.83 KB]

 


Remedy Instructions and TSB

RCRIT-23V476-8461.pdf 432.831KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [422.69 KB]

 


Remedy Instructions and TSB

RCRIT-23V476-9392.pdf 854.722KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [834.69 KB]

 


Manufacturer Notices(to Dealers,etc) – July 12, 2023 Subject: Recall R10245 TO: All U.S. and Canadian Sales and Service Points

RCMN-23V476-7071.pdf 143.817KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [140.45 KB]

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V476&docType=RCL

 


 

SaleBestseller No. 1
Orion Motor Tech OMT 5-in-1 Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, Splitter Removal Kit (RD06)
  • ALL IN ONE FRONT END SERVICE KIT: Containing 5 adjustable tools for a wide range of domestic and import vehicles. Comes with 1x Ball Joint Separator, 1x Tie Rod and Ball Joint Remover, 1x Conical Pitman Arm Puller, 1x Pitman Arm and Tie Rod End Puller, 1x Pitman Arm Puller, 1x well-organized ABS case.
  • HARDENED ALLOY CONSTRUCTION: Extraordinarily tough and durable alloy means these tools can stand up to the toughest jobs. This front end service tool kit can remove the most stubborn ball joints, tie rod ends, and pitman arms.
  • UNIVERSALLY COMPATIBLE WITH A WIDE RANGE OF VEHICLES: The versatile design allows this tool to be used as a pitman arm remover, ball joint separator, or tie rod end puller for many small, domestic rear-wheel-drive vehicles, import vehicles, and light trucks.
  • PROFESSIONAL PORTABLE ABS CASE: The custom-molded case is crafted from high-quality ABS hard plastic for the amateur or professional mechanic on the go. Conveniently keeps all your tools in one organized and secure place. Never miss out on a job or project from a misplaced tool.
  • ORION MOTOR TECH PROMISE: If any issues from our tools arise please don’t hesitate to contact us. We guarantee the quality of our tools and want to ensure you’re only getting the best. Because to do perform your best, you deserve the best, that’s our Orion Motor Tech Promise.
Bestseller No. 2
Orion Motor Tech 5pc Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, Splitter Removal Kit (BL06)
  • 1. ALL IN ONE FRONT END SERVICE KIT: Containing 5 adjustable tools for a wide range of domestic and import vehicles. Comes with 1x Ball Joint Separator, 1x Tie Rod and Ball Joint Remover, 1x Conical Pitman Arm Puller, 1x Pitman Arm and Tie Rod End Puller, 1x Pitman Arm Puller, 1x well-organized ABS case.
  • 2. HARDENED ALLOY CONSTRUCTION: Extraordinarily tough and durable alloy means these tools can stand up to the toughest jobs. This front end service tool kit can remove the most stubborn ball joints, tie rod ends, and pitman arms.
  • 3. UNIVERSALLY COMPATIBLE WITH A WIDE RANGE OF VEHICLES: The versatile design allows this tool to be used as a pitman arm remover, ball joint separator, or tie rod end puller for many small, domestic rear-wheel-drive vehicles, import vehicles, and light trucks.
  • 4. PROFESSIONAL PORTABLE ABS CASE: The custom-molded case is crafted from high-quality ABS hard plastic for the amateur or professional mechanic on the go. Conveniently keeps all your tools in one organized and secure place. Never miss out on a job or project from a misplaced tool.
  • 5. ORION MOTOR TECH PROMISE: If any issues from our tools arise please don’t hesitate to contact us. We guarantee the quality of our tools and want to ensure you’re only getting the best. Because to do perform your best, you deserve the best, that’s our Orion Motor Tech Promise.
Bestseller No. 3
Orion Motor Tech Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, 3pc Heavy Duty Pitman Arm, Tie Rod Puller, and Ball Joint Removal Tool Kit with Case
  • FRONT END SERVICE KIT: This 3 piece ball joint removal tool set from Orion Motor Tech includes lever and scissor style ball joint separators and a conical pitman arm puller so you can quickly and safely remove standard pitman arms, outer tie rods, and ball joints without the damage often caused by hammers and pickle forks
  • VERSATILE FITMENT: The pitman arm tool has a 0.8" (20mm) jaw spread and depth; the levered ball joint separator has a 0.9" (21.6mm) jaw spread, 0.8" (19.5mm) jaw depth, and 2.2" (55mm) max opening; and the scissor-style ball joint puller & tie rod end tool has a 0.8" (19mm) jaw spread, 1.3" (33mm) jaw depth, and 2.1" (52.5mm) max opening
  • POWERFUL LEVERAGE: Our heat-hardened alloy steel tools and their forcing screws coated in corrosion-resistant black oxide will give you outstanding durability and performance, so your ball joint kit will have the strength to remove even the most stubborn, stuck, and seized parts time after time
  • CONVENIENT ORGANIZATION: The custom molded case is crafted from ABS hard plastic for the amateur or professional mechanic on the go; never miss a job, with everything well organized for storage or transport
  • FRIENDLY REMINDER: Please verify compatibility by comparing the component specs with your vehicle's parts
Bestseller No. 4
DPTOOL Ball Joint Separator Kit Heavy Duty Control Arms Steering Knuckles Tie Rod Ends Remover Tool 22mm 24mm 27mm 31mm 36mm Compatible with BMW/Benz/Land Rover
  • Application: Compatible with BMW E38, E39, E52, E60, E61, E70, E83, E90, E91, E92, R50, R52, R53, RR1, RR2, X5. compatible with Mercedes W211, W219, W220, and W230. Compatible with Porsche 996 Carrera. Compatible with Audi A4, A6 lower suspension ball joint;Compatible with Land Rover
  • Efficient Removal Ball Joint: Specially for quick and easy removing the ball joint connections, removal of tie rod ends, steering knuckles, and lower control arms to replace a ball joint. If you are doing any type of suspension work, this is a essential too. It makes separating ball joints as easy as a snap
  • Not Damage Ball Joint Boot : Use this tool instead of the pickle fork. This tool is quieter, takes less effort, and most important of all, it does not damage the ball join boot. A must have if you are working on the suspension and have to separate the ball joint but are not planning on replacing it
  • Easy To Use: lubricated the threads on this separator and applied turns slowly to the driver screw. the ball joint will violently popped out of the steering knuckle
  • Heavy Duty: This ball joint separator made of heavy duty steel, thick and durable, which could withstand a lot of potential energy without breaking. and we offer 12 months warranty
Bestseller No. 5
Cortool 5-in-1 Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, Splitter Removal Kit (5-in-1 Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set)
  • 👍 This 5-in-1 Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, Splitter Removal Kit includes five adjustable tools that can be used on a variety of domestic and imported vehicles. It includes a Ball Joint Separator, a Tie Rod and Ball Joint Remover, a Conical Pitman Arm Puller, a Pitman Arm and Tie Rod End Puller, and a Pitman Arm Puller, all packaged in a well-organized ABS case.
  • 👍 Made from high strength tough and durable alloy, these front end service tools are capable of removing even stubborn ball joints, tie rod ends, and pitman arms.
  • 👍 This versatile tool can be used for many small, domestic rear-wheel-drive vehicles, import vehicles, and light trucks as a pitman arm remover, ball joint separator, or tie rod end puller.
  • 👍 The blow-molded ABS hard plastic case keeps all tools organized and secure, making it ideal for both amateur and professional mechanics on the go, ensuring you never misplace a tool again.
  • 👍 Professional front end service tool set makes it easy to separate pitman arms, tie rods, and ball joints without damage. This high quality ball joint separator is essential for auto mechanics and car enthusiasts to easily loosen and remove ball joints for replacement and repair!
Bestseller No. 6
DAYUAN 5pcs Professional Front End Service Tool Kit, Pitman Arm Puller, Ball Joint Separator Tie Rod Remover Tool
  • Professional front end service tool set makes it easy to separate pitman arms, tie rods, and ball joints without damage.
  • Total 5 units tools are in different shapes and sizes, can remove even the most stubborn ball joints/ tie rods/ pitman arms.
  • Made of heat-treated alloy steel, with great strength and durability, offering 1 year warranty.
  • All tools were packed in a convenient ABS carrying case for easy storage and transportation.
  • List: 1x ball joints separator, 2x C-shape small/ large pitman arms puller, 2x tie rods remover.
Bestseller No. 7
NYXOVA 5pcs Ball Joint Separator Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, Splitter Removal Kit (Blue)
  • Enhanced Front End Service Tool Kit:Constructed from 45# steel, this tool kit boasts high-strength and deformation resistance, ensuring it can withstand intense extrusion. The surface of the forcing bolts is treated with black oxidation to prevent rust, and pre-greasing the bolts ensures smooth operation while protecting the bolt thread. Post-use greasing further enhances preservation.
  • Versatile Compatibility:Designed for maximum versatility, this tool kit serves as a pitman arm remover, ball joint separator, and tie rod end puller, catering to various small domestic rear-wheel-drive vehicles, import vehicles, and light trucks.
  • Tie Rod End Remover Specification:Featuring a range of pullers including a large C-shape puller with a 1-11/32" jaw spread and 2-1/2" throat depth, a small C-shape puller with a 1-1/8" jaw spread and 2-1/8" throat depth, a large swing arm puller with a 0 to 2-1/2" jaw spread and 3-1/4" throat depth, a small L-shape puller with a 3/4" jaw spread and 1-3/4" throat depth, and a large rocker arm puller with a 7/8" jaw spread and 2-1/4" throat depth.
  • User-Friendly Operation:Select the appropriate puller for your ball joint, insert it into the ball joint opening, aim the bolt at the ball joint, and turn the bolt using the correct size ratchet wrench. This process effortlessly removes stubborn ball joints, pitman arms, idler arms, tie rod ends, steering linkages, and steering boxes from front suspension and steering systems, without damaging boot/sleeve or other parts.
  • Comprehensive Kit Contents:Includes 1x Ball joint separator, 1x Tie rod and ball joint remover, 1x Conical pitman arm puller, 1x Pitman arm and tie rod end puller, 1x Pitman arm puller, all neatly organized in a durable plastic carry case for easy storage and transportation.
Bestseller No. 8
DURATECH 5PCS Ball Joint Separator, Pitman Arm Puller, Tie Rod End Tool Set for Front End Service, Splitter Removal Kit, for Car SUV Light Truck, Storage Case Included
  • 【Wide Application】This bearing extractor can complete a wide variety of pulling jobs on many different pieces of equipment; The parts within this bearing splitter set are effective in removing bearings, pulleys, gears, and bushes, the versatile design allows this tool to be used as a pitman arm remover, ball joint separator, or tie rod end puller for many small, domestic rear-wheel-drive vehicles, import vehicles, and light trucks
  • 【High Efficiency】 Duratech bearing puller set has up to 5 Tons capacity and can be used separately or with other puller tools, giving the user options to deal with various pulling jobs. Suitable for beginners or professionals to use
  • 【High-quality Materials】You don’t have to worry about this bearing puller set of tools breaking on the job; Constructed from heat treated Chrome Alloy steel with black oxide finish, this pinion bearing puller set ensures corrosion resistance and long-term durability under even punishing use
  • 【Package List】1 × Pitman arm and tie rod end puller, 1×Pitman arm puller, 1×Conical pitman arm puller, 1×Ball joint separator, 1×Tie rod and ball joint remover
  • 【Protective Carrying Case】Each component is contained in a heavy-duty plastic carrying case with a handle for safe storage and quick organization. If you are not satisfied with this product or if you have any questions, please feel free to let us know, give it a try and if you realize you have one of the few vehicles that it doesn't fit, please don’t hesitate to reach out to our team
Bestseller No. 9
Kauplus 5PCS Front End Service Tool set Separate Pitman Arm Puller Kits Tie Rod Remover Tool Set Ball Joint Separator Tools by Kauplus
  • Designed for removal of most of popular types of pitman arms, tie rods, and ball joints on most vehicles
  • Durable heavy duty forged 5 units tools constructed from heat-treated alloy steel with anti rust plating finish
  • The full range adjustable tool set with different shapes and size allows for both foreign and domestic vehicles ball joint removal application without fragile rubber boots damage by the press-screw design
  • Set Contains: Pitman Arm/Tie Rod End Puller, Pitman Arm Pull, Tie Rod End Puller, Ball Joint Separator and Tie Rod End Remove
  • Made in Taiwan
Bestseller No. 10
ATP Ball Joint Tie Rod and Pitman Arm 5 Piece Tool Kit Separator for Cars and Light Trucks
  • Ball joint tie rod tool separate pitman arms, tie rods, and ball joints on your vehicle
  • 5 different SAE standard ball joint separate tool are universal for cars and light trucks; All forks are threaded to be interchangeable with either handle
  • Tie rod spreader with 11/16 wedge opening; Ball joint separator with 15/16 jaw opening; Pitman arm wedge with 1-1/8 opening
  • 7 ¾ inch knurled striking handle included in this ball joint seperate tool for use with conventional hammers
  • 6 ¾ adapter handle included in this ball joint removal tool for use with air hammer

Last update on 2024-06-14 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...