“This site contains affiliate links for which OEMDTC may be compensated” |
June 30, 2023 NHTSA CAMPAIGN NUMBER: 23V460000
Brake hose failure can cause a loss of braking ability and increase the risk of a crash.
NHTSA Campaign Number: 23V460
Manufacturer Stoughton Trailers, LLC
Components SERVICE BRAKES, AIR
Potential Number of Units Affected 55
Summary
Stoughton Trailers, LLC (Stoughton) is recalling certain 2024 CCGN-40T trailers. The brake hose may be the incorrect length and have inadequate or missing air tank fasteners, which can result in brake hose failure.
Remedy
Dealers will replace the brake hoses, and inspect and install any inadequate air tank fasteners, free of charge. Owner notification letters are expected to be mailed July 13, 2023. Owners may contact Stoughton customer service at 1-608-873-2580.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Purpose:
This work instruction provides details on what to inspect and how to perform recall repairs for the 40ft chassis.
Scope:
This work instruction applies to 40ft chassis manufactured between Jan 1, 2023 and June 30, 2023.
Item 1 – Both Lengths of Brake Hoses Too Tight
Corrective Actions
Step 1 – Remove 28in Hoses
Step 2 – Move 32in Hoses to Same Side Connections
Step 3 – Install 34in Hoses to Diagonal Connections Routing Longer Hoses on Top of Shorter Hoses
Step 4 – Install Hose Separators as Shown
Item 2 – Air Tank Fasteners Loose/Shy
Corrective Actions
Step 1 – Install and Tighten Fasteners Until Rubber Pad Compresses to No Less Than Approx ¾ of its Thickness
Chronology :
Received report from customer that they had a concern with a unit on June1, 2023. All units were placed on hold from shipping from our facility on June 1, 2023. Started investigation with units at our facility and found similar results as customer.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
STOUGHTON | CCGN-40T | 2024 |
3 Associated Documents
Recall Acknowledgement
RCAK-23V460-6158.pdf 645.711KB
Defect Notice 573 Report
RCLRPT-23V460-2913.PDF 214.763KB
Remedy Instructions and TSB
RCRIT-23V460-9819.pdf 1027.721KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V460&docType=RCL
- Audible Audiobook
- Mile One Press (Author) - John Flaherty (Narrator)
- English (Publication Language)
- 12/15/2022 (Publication Date) - Mile One Press (Publisher)
- This item includes 2 x Air Brake Chamber – BC-3030STD
- Actuator Type Size: 3030 Standard
- Stroke Type: Standard
- Available Stroke: 2-1/2", 64mm
- Length from mounting bracket to the end of Spring Housing: 9", 229mm
- Replacement for Bendix 800733
- Replacement for IHC 2032342C91
- Replacement for Pp-Dc Type Dash Control Valve
- Part number: 065661 800733 2032342C91
- If you have any other questions on our dash control brake valve parking brake valve, please contact us at the first time, We are always here to support you
- 【High Quality in Air Brake Coiled】Our air brake coiled hose is designed with superior craftsmanship and high quality nylon materials, delivering a reliable and secure connection for your air brake system.The reinforced air hose provides added protection and longer lasting performance.
- 【Brass Fitting】Air hose coiled with a 1/2" swivel brass fitting and spring guard for a secure, tractor-end connection, these air lines meet or exceed SAE J844 A hose requirements and DOT FMVSS 106 ensuring that you're getting a product that meets industry standards.
- 【SPRING JOINT】Designed air coil and power cord with a spring guard for easy coupling and uncoupling, save you time and effort. Plus, their durable construction and easy-to-install design provide peace of mind and reliable performance for years to come.
- 【Why Choose Us?】7 Way Trailer coiled is made of pure copper for long-lasting performance and excellent electrical and thermal conductivity. This ensures that your car lights, such as turn signals and brake lights, work properly during your drive.
- 【Versatile Applications】 Dazakoot electric power cables are perfect for connecting the trailer, brake, reverse, turn signals and auxiliary power on your tail, RV, camper, caravan, food van, and other towed vehicles. Before beginning any operations on the product, please refer to the diagram for guidance.
- 【REPLACEMENT】:Ailbiuko 13.5 FT 3 in 1 truck air lines kit replace for Philips30-2151 302171, 30-2171, 11-8115; for Tectran 169157, 13S15401, PE13000; for Tremec Sloan 451097, 455180DSET; for OTR6818, 6814; for Peterbilt PE13000. Glad Hands Replace for Velvac 035042 / 035045, for Tectran 1011EF / 1011SF, for Bendix 278850 / 278851, etc. Tender Spring Kit Replace for Phillips 17-145, for Tectran 9421-1.
- 【UPGRADED DESIGN】:Our semi truck air line hose includes a hanging clamp and tender spring kit for easy installation and fixed firmly. The all-in-one wrap design prevents semi-trailer air hoses from snagging during turns, tangling, and being damaged by abrasion and impact. Make the semi-airlines stay organized and easy to care for, making installation even easier.
- 【PREMIUM FITTINGS】:Solid brass fitting at the hose end provides steady and long-time connections, Thick tail profile with well-reinforced characteristics prevent tearing and resistance; Heavy duty wrap and the mounting bracket make the 3 cables in the good organization; extra Teflon tape as a gift for helping your replacement and repair.
- 【7 WAY ELECTRICAL CORD】:The power line uses the industry standard zinc die-cast plug to efficiently transmit power from the engine to your trailer/truck, 100% meets SAE J560 testing and performance requirements. The two ends of ABS cables are protected by a 4-inch stainless steel spring. Good elasticity Springs can not only protect the wires well but also have a cushioning role when installing and using.
- 【20" SINGLE TENDER SPRING KIT】:The tender spring kit is used to hold the airlines and power cord, which can tighten these lines, and the spring plays a role in buffering and protection. The 20 " Spring is made of high-quality galvanized carbon steel, and the clamp is made of 304 stainless steel and high-quality rubber, which can run normally at high intensity.
- TYPE - Long Stroke Air Brake Chamber Type 3030
- REPLACEMENT - Haldex GC3030L LC3030L GC3030LR // Bendix NT3030ELS80 NT3030ELS99 // Midland 3030054 MBI GC3030LR // Automann 179.SB3030SL // Watson and Chalin 12963
- SPECS - Actuator Type Size: 3030 // Stroke Type: Long // Available Stroke: 3", 76mm // Length from mounting bracket to end of Spring Housing: 9-7/8", 251mm // Length of Piggyback: 7-3/8", 187mm // Dimension at rolled Spring Housing flange: 8-5/16", 211mm // Dimension at Service Clampband: 10-3/16" // Pushrod Length from face of Service Housing: 14" // Weight: 21.8 lbs. , 9.9 kg.
- FEATURES - Superior Power Spring Technology; Advanced powder coating process; Resists corrosion and fatigue // Double O-ring Centerseal; Two o-rings for positive sealing and plastic bearings for long life // World Class Diaphragm; High quality rubber compound, resistant to heat and cold // Rugged Service Housing; 9 gauge steel, powder coated // Self-piloting Dust Shield
- WARRANTY - 1-Year Unlimited Mile Warranty - includes assurances about the quality of the item, as well as a promise to provide replacement if something goes wrong within a set amount of time.
- 【ELECTRICAL POWER CORD】- 7 Way Trailer Cords are made of high-quality pure copper and have a longer service life. And with excellent conductivity and thermal conductivity to ensure the normal use of lights (such as turning signals and braking lights) during driving.
- 【PREMIUM AIR HOSE】- Our coiled air brake hoses are made of premium PA12 Nylon material with better quality than others. And using a three-layer integrated molding process, the air hoses have fine workmanship, uniform thickness, and high blast pressure.
- 【SPRING JOINT】- The two ends of the air line are protected by stainless steel spring. Springs with good elasticity can protect the wires well, and have a cushioning role when installing and using a wire.
- 【DOT BRASS AIR FITTING】- Our 1/2" DOT air hose fittings are made of high-quality CA360 brass, meet D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.
- 【REPLACEMENT】- The air hose can be used as a replacement for Tectran 17215, for Phillips 11-315, for Tremec Sloan 451036N, etc. The electric power cord can be used as a replacement for Philips 30-4621, for Velvac 590161, for PDC EL27715, for Tectran 7ATG522MG, for Tremec 4D015, for Sloan 421130, etc. Our air hoses and power wires are designed and manufactured according to OEM standards, air hoses meet SAE J844 and power wires meet SAE J2394. And the price is only a small part of the dealer!
- 【14 PCS PACKAGE】- The air hose & DOT air fittings kit includes: 50 ft 1/4" air hose, 4 pcs 1/4" tee fittings, 4 pcs 1/4“ straight union, 2 pcs 1/4" 90°elbows, 2 pcs 1/4" Y splitters, 1 pc tube cutter. Air brake fitting assortment types: 1/4".
- 【PREMIUM DOT FITTINGS】- Our DOT air hose fittings are made of high-quality CA360 brass and high-strength plastic, meet D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.
- 【PREMIUM PA12 AIR HOSE】- Our air hose fittings are made of high-quality PA12 Polyamide, meet D.O.T. FMVSS 571.106 approved, SAE J844 air brake system requirements, with corrosion resistance, high-temperature ductility, high pressure resistance and long service life.
- 【MAX WORKING INTENSITY】- The brass fittings can be operated in pressures from vacuum to 250 PSI and in temperatures from -30°F to +180°F (-34°C to +82°C). Note: see the tubing manufacturer's recommendations for pressure and temperature mutations.
- 【EASY INSTALLATION】- The DOT quick connect design makes the installation of air brake accessories easy, just push to connect.
- Made In USA
- Fast Installation
- Brake Hose Separator
- Heavy duty truck part
- Hose Routing
Last update on 2024-06-10 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-460 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Stoughton Trailers, LLC Submission Date : JUN 30, 2023 NHTSA Recall No. : 23V-460 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Stoughton Trailers, LLC Address : 416 South Academy Street Stoughton WI 53589-0606 Company phone : 608-873-2500 Population : Number of potentially involved : 55 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2024-2024 Stoughton Trailers CCGN-40T Vehicle Type : Body Style : Power Train : NR Descriptive Information : received report from customer with a concern. secured the units in our possession from being shipped This product was only produced in 1 location and has a different design than others Production Dates : FEB 14, 2023 – APR 13, 2023 VIN Range 1 : Begin : 1DW4C4023RPB47464 End : 1DW4C4025RPB49118 ✔ Not sequential Description of Defect : Description of the Defect : Incorrect brake hose length which could result in potential brake hose failure. Inadequate or missing air tank fasteners. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Potential of air loss to braking system which could cause an accident Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 23V-460 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Brake hose’s Component Description : NR Component Part Number : NR Component Name 2 : Air tank fasteners Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : Received report from customer that they had a concern with a unit on June1, 2023. All units were placed on hold from shipping from our facility on June 1, 2023.Started investigation with units at our facility and found similar results as customer. Description of Remedy : Description of Remedy Program : Replace brake hoses with correct length. Inspect and install any inadequate air tank fasteners. Stoughton Trailers will provide replacement parts and reimburse all labor associated with making necessary repair. How Remedy Component Differs from Recalled Component : Longer length hose to prevent premature failure Identify How/When Recall Condition was Corrected in Production : Production was paused and all units were placed on hold, June 6,2023. Correct hose length will be installed when supply is received. Air tank fasteners will be confirmed and corrected if required. No units will ship until repaired. Part 573 Safety Recall Report 23V-460 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : JUL 13, 2023 – JUL 14, 2023 Planned Owner Notification Date : JUL 13, 2023 – JUL 14, 2023 * NR – Not Reported
**************************************************************************************************************
…The Difference is Quality 40ft Chassis RECALL (External Use) Page 1 of 2 Document ID (External Use) Revision A Revised By JZimmer Approved By JZimmer A. Purpose: This work instruction provides details on what to inspect and how to perform recall repairs for the 40ft chassis. B. Scope: This work instruction applies to 40ft chassis manufactured between Jan 1, 2023 and June 30, 2023. Item 1 – Both Lengths of Brake Hoses Too Tight BAD CORRECT Corrective Actions Step 1 – Remove 28in Hoses Step 2 – Move 32in Hoses to Same Side Connections Step 3 – Install 34in Hoses to Diagonal Connections Routing Longer Hoses on Top of Shorter Hoses Step 4 – Install Hose Separators as Shown (CONTINUED) …The Difference is Quality 40ft Chassis RECALL (External Use) Page 2 of 2 Document ID (External Use) Revision A Revised By JZimmer Approved By JZimmer Item 2 – Air Tank Fasteners Loose/Shy BAD CORRECT Corrective Actions Step 1 – Install and Tighten Fasteners Until Rubber Pad Compresses to No Less Than Approx ¾ of its Thickness
**************************************************************************************************************
**************************************************************************************************************
**************************************************************************************************************
SEOCONTENT-END