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June 30, 2023 NHTSA CAMPAIGN NUMBER: 23V460000
Brake hose failure can cause a loss of braking ability and increase the risk of a crash.
NHTSA Campaign Number: 23V460
Manufacturer Stoughton Trailers, LLC
Components SERVICE BRAKES, AIR
Potential Number of Units Affected 55
Summary
Stoughton Trailers, LLC (Stoughton) is recalling certain 2024 CCGN-40T trailers. The brake hose may be the incorrect length and have inadequate or missing air tank fasteners, which can result in brake hose failure.
Remedy
Dealers will replace the brake hoses, and inspect and install any inadequate air tank fasteners, free of charge. Owner notification letters are expected to be mailed July 13, 2023. Owners may contact Stoughton customer service at 1-608-873-2580.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Purpose:
This work instruction provides details on what to inspect and how to perform recall repairs for the 40ft chassis.
Scope:
This work instruction applies to 40ft chassis manufactured between Jan 1, 2023 and June 30, 2023.
Item 1 – Both Lengths of Brake Hoses Too Tight
Corrective Actions
Step 1 – Remove 28in Hoses
Step 2 – Move 32in Hoses to Same Side Connections
Step 3 – Install 34in Hoses to Diagonal Connections Routing Longer Hoses on Top of Shorter Hoses
Step 4 – Install Hose Separators as Shown
Item 2 – Air Tank Fasteners Loose/Shy
Corrective Actions
Step 1 – Install and Tighten Fasteners Until Rubber Pad Compresses to No Less Than Approx ¾ of its Thickness
Chronology :
Received report from customer that they had a concern with a unit on June1, 2023. All units were placed on hold from shipping from our facility on June 1, 2023. Started investigation with units at our facility and found similar results as customer.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
STOUGHTON | CCGN-40T | 2024 |
3 Associated Documents
Recall Acknowledgement
RCAK-23V460-6158.pdf 645.711KB
Defect Notice 573 Report
RCLRPT-23V460-2913.PDF 214.763KB
Remedy Instructions and TSB
RCRIT-23V460-9819.pdf 1027.721KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V460&docType=RCL
- Audible Audiobook
- Mile One Press (Author) - John Flaherty (Narrator)
- English (Publication Language)
- 12/15/2022 (Publication Date) - Mile One Press (Publisher)
- 【43 PCS PACKAGE】- The DOT air brake fittings kit includes: 6 pcs brass tube tee fittings, 6 pcs brass straight union connectors, 14 pcs brass straight push connectors NPT thread, 14 pcs 90°elbows NPT thread, 2 pcs brass 1/4" inflation Schrader valve, 1 pc tube cutter. Air brake fitting assortment types: 1/8", 1/4", 3/8", 1/2".
- 【PREMIUM QUALITY】- Our DOT air hose fittings are made of high-quality CA360 brass, meets D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.
- 【MAX WORKING INTENSITY】- The brass fittings can be operated in pressures from vacuum to 250psi and in temperatures from -40°F to +200°F (-40°C to +93°C). Note: see the tubing manufacturer's recommendations for pressure and temperature mutations.
- 【EASY INSTALLATION】- The quick connect design and precise NPT threading make installation of air brake accessories easy, just push to connect. And there is pre-applied sealant on NPT male thread for better sealing.
- 【WIDE APPLICATION】- The brass DOT air brake fittings can be used with air suspension systems, copper tubing in airlines brake systems, perfect for truck /RV repair air line leak, also ideal for industrial workshops, daily garden or lawn mower repair, towing machine hose connection, etc.
- Direct Replacement Easy to Install
- Replaces || Red Air Supply Knob: Bendix 298817 | Yellow Parking Brake Knob: Bendix 298818
- Application || Mount on Threaded Mv-3 type dash valve to moderate pressure
- Quality || Made High Quality Plastic solid light And durable
- Specs || Thread: 5/8"
- 【14 PCS PACKAGE】- The air hose & DOT air fittings kit includes: 50 ft 1/4" air hose, 4 pcs 1/4" tee fittings, 4 pcs 1/4“ straight union, 2 pcs 1/4" 90°elbows, 2 pcs 1/4" Y splitters, 1 pc tube cutter. Air brake fitting assortment types: 1/4".
- 【PREMIUM DOT FITTINGS】- Our DOT air hose fittings are made of high-quality CA360 brass and high-strength plastic, meet D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.
- 【PREMIUM PA12 AIR HOSE】- Our air hose fittings are made of high-quality PA12 Polyamide, meet D.O.T. FMVSS 571.106 approved, SAE J844 air brake system requirements, with corrosion resistance, high-temperature ductility, high pressure resistance and long service life.
- 【MAX WORKING INTENSITY】- The brass fittings can be operated in pressures from vacuum to 250 PSI and in temperatures from -30°F to +180°F (-34°C to +82°C). Note: see the tubing manufacturer's recommendations for pressure and temperature mutations.
- 【EASY INSTALLATION】- The DOT quick connect design makes the installation of air brake accessories easy, just push to connect.
- 【High Quality in Air Brake Coiled】Our air brake coiled hose is designed with superior craftsmanship and high quality nylon materials, delivering a reliable and secure connection for your air brake system.The reinforced air hose provides added protection and longer lasting performance.
- 【Brass Fitting】Air hose coiled with a 1/2" swivel brass fitting and spring guard for a secure, tractor-end connection, these air lines meet or exceed SAE J844 A hose requirements and DOT FMVSS 106 ensuring that you're getting a product that meets industry standards.
- 【SPRING JOINT】Designed air coil and power cord with a spring guard for easy coupling and uncoupling, save you time and effort. Plus, their durable construction and easy-to-install design provide peace of mind and reliable performance for years to come.
- 【Why Choose Us?】7 Way Trailer coiled is made of pure copper for long-lasting performance and excellent electrical and thermal conductivity. This ensures that your car lights, such as turn signals and brake lights, work properly during your drive.
- 【Versatile Applications】 Dazakoot electric power cables are perfect for connecting the trailer, brake, reverse, turn signals and auxiliary power on your tail, RV, camper, caravan, food van, and other towed vehicles. Before beginning any operations on the product, please refer to the diagram for guidance.
- Comprehensive Kit: the DOT air brake fittings kit includes 12 DOT union, 6 DOT tee, 4 bushing, 8 DOT male elbow connector (90°), 8 DOT straight male connector, 4 DOT male elbow connector (45°), 2 compression fittings 1/4" tube and 1/4" male, and 1 tubing cutter; Fitting types, 1/4", 3/8", 1/2", 1/8", 5/8"; They are packed in a plastic storage box with flip lock tabs; This comprehensive assortment ensures that you have the right fittings for various connections and configurations
- Quality Material: crafted mainly from CA360 brass, these air line fittings are meet with D. O. T. FMVSS 571.106 certification and compatible with SAE J1131 air brake system requirements; They are corrosion resistant, exhibit high temperature ductility, low permeability, and boast a long service life; The use of quality material ensures reliability and longevity in various air brake system applications
- Maximum Working Strength: the brass components in this brake line fittings set can operate under pressures ranging from vacuum to 300psi and temperatures from -40°F to +200°F (-40°C to +93°C); It's important to refer to the pressure and temperature recommendations from the pipe manufacturer for optimal performance and safety
- Easy Installation: featuring a quick connect design and precise threads compatible with NPT, these air brake fittings facilitate simple installation with a push to connect mechanism; Additionally, you can apply sealant on the external threads to enhance the sealing effect, making the installation process more efficient and reliable
- Wide Application: this brass air fittings set is suitable for use in air suspension systems, copper tubing in airline brake systems, truck air pipe leak repairs, industrial workshop applications, as well as maintenance for everyday garden or lawn equipment and trailer hose connections; The broad applicability of these fittings makes them a practical choice for various scenarios
- Contain common air brake fitting styles
- D.O.T Union:1/4"(4 pcs), 3/8"(4 pcs), 1/2"(4 pcs), 5/8"(2 pcs)
- D.O.T Tee:1/4"(2 pcs), 3/8"(2 pcs), 1/2"(2 pcs); Bushing: 3/8" NPT Female x 1/2" NPT Male(2 pcs)
- D.O.T Male Elbow:1/4" OD x 1/8" NPT Male(2 pcs), 1/4" OD x 1/4" NPT Male(2 pcs), 3/8" OD x 3/8" NPT Male(2 pcs), 1/2" OD x 3/8" NPT Male(2 pcs)
- D.O.T Sraight Male Connector: 1/4" x 1/8" NPT Male(2 pcs), 1/4" x 1/4" NPT Male(2 pcs), 3/8" x 3/8" NPT Male(2 pcs), 1/2" x 3/8" NPT Male(2 pcs)
- 【Includes 1 Cutter】For no air leakage, the cross section of the air line must be smooth and flat, no gap, uneven, and the tube cannot be oval. Our air tube come with a tube cutter to make cutting more convenient and easier!
- 【SAE J 844 DOT Approved】SAE J 844 Type 1/4” OD × 50FT Air Line DOT approved, Tube Size: 1/4" OD × 4.35mm ID, Working Temperature: -40℉ to +248℉(-40℃ to +120℃), Max Working Pressure: 500 PSI.
- 【PA12 Nylon - High Resistance & Multiple Transfer】Boeray 1/4 inch × 50’ air hose is made of high quality Polyamide 12 nylon, meet a wide range of transportation needs, such as water, air, fuel, oil, etc. High quality abrasion and impact resistance to withstand most wear and tear.
- 【High Flexibility for easy bending】High toughness nylon tube, you can bend it easily. Note: please bend it under limited condition, do not over bend it to affect the usage.
- 【Application】Our 50ft air line is perfect for air suspension and air brake systems, fluid transfer like water oil and fuel for automotive vehicle marine, chemical transport, instrumentation lines, paint spraying, garden irrigation control systems, LPG and compressed natural gas systems, misting systems, pneumatic systems, Clutch Systems, etc.
Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-460 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Stoughton Trailers, LLC Submission Date : JUN 30, 2023 NHTSA Recall No. : 23V-460 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Stoughton Trailers, LLC Address : 416 South Academy Street Stoughton WI 53589-0606 Company phone : 608-873-2500 Population : Number of potentially involved : 55 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2024-2024 Stoughton Trailers CCGN-40T Vehicle Type : Body Style : Power Train : NR Descriptive Information : received report from customer with a concern. secured the units in our possession from being shipped This product was only produced in 1 location and has a different design than others Production Dates : FEB 14, 2023 – APR 13, 2023 VIN Range 1 : Begin : 1DW4C4023RPB47464 End : 1DW4C4025RPB49118 ✔ Not sequential Description of Defect : Description of the Defect : Incorrect brake hose length which could result in potential brake hose failure. Inadequate or missing air tank fasteners. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Potential of air loss to braking system which could cause an accident Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 23V-460 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Brake hose’s Component Description : NR Component Part Number : NR Component Name 2 : Air tank fasteners Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : Received report from customer that they had a concern with a unit on June1, 2023. All units were placed on hold from shipping from our facility on June 1, 2023.Started investigation with units at our facility and found similar results as customer. Description of Remedy : Description of Remedy Program : Replace brake hoses with correct length. Inspect and install any inadequate air tank fasteners. Stoughton Trailers will provide replacement parts and reimburse all labor associated with making necessary repair. How Remedy Component Differs from Recalled Component : Longer length hose to prevent premature failure Identify How/When Recall Condition was Corrected in Production : Production was paused and all units were placed on hold, June 6,2023. Correct hose length will be installed when supply is received. Air tank fasteners will be confirmed and corrected if required. No units will ship until repaired. Part 573 Safety Recall Report 23V-460 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : JUL 13, 2023 – JUL 14, 2023 Planned Owner Notification Date : JUL 13, 2023 – JUL 14, 2023 * NR – Not Reported
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…The Difference is Quality 40ft Chassis RECALL (External Use) Page 1 of 2 Document ID (External Use) Revision A Revised By JZimmer Approved By JZimmer A. Purpose: This work instruction provides details on what to inspect and how to perform recall repairs for the 40ft chassis. B. Scope: This work instruction applies to 40ft chassis manufactured between Jan 1, 2023 and June 30, 2023. Item 1 – Both Lengths of Brake Hoses Too Tight BAD CORRECT Corrective Actions Step 1 – Remove 28in Hoses Step 2 – Move 32in Hoses to Same Side Connections Step 3 – Install 34in Hoses to Diagonal Connections Routing Longer Hoses on Top of Shorter Hoses Step 4 – Install Hose Separators as Shown (CONTINUED) …The Difference is Quality 40ft Chassis RECALL (External Use) Page 2 of 2 Document ID (External Use) Revision A Revised By JZimmer Approved By JZimmer Item 2 – Air Tank Fasteners Loose/Shy BAD CORRECT Corrective Actions Step 1 – Install and Tighten Fasteners Until Rubber Pad Compresses to No Less Than Approx ¾ of its Thickness
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