23E046 – Loose Grease Fitting May Cause Wheel Detachment – 5200 & 6000 CURT RV Axles

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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-046 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Lippert Submission Date : JUN 22, 2023 NHTSA Recall No. : 23E-046 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Lippert Address : Attn: Pamela VanderMel PO Box 2888 Elkhart IN 46515 Company phone : 5743126040 Population : Number of potentially involved : 3,427 Estimated percentage with defect : 5 % Equipment Information : Brand / Trade 1 : Lippert / RV Model : N/A Part No. : Multiple – see excel Size : 5200 and 6000 Function : RV axles Descriptive Information : The recall population was determined by tracking production date of field incidents and adding 30 days of prior manufactured products. The recalled products include an additional safety range; products not included in the recall have had no reported issues. Additional products not included in the recall were produced after the corrective action was put in place. We are an equipment supplier and do not have make/model/model year information. The entire quantity involved were shipped during calendar year 2023. Production Dates : FEB 07, 2023 – MAY 17, 2023 Description of Defect : Description of the Defect : During assembly of the axle the grease zerk may not have been tightened properly. If a grease zerk is not tightened correctly on the roadside end of the axle assembly equipped with a 6-lug hub, it may separate from the end of the spindle and become lodged in a slot of the castle nut. This condition can interfere with the rotating dust cap which can potentially sheer the cotter pin, allowing the castle nut to back off FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : An improperly tightened grease zerk can ultimately lead to a wheel coming off of the axle increasing the chance of injury or crash. Description of the Cause : Axle assembly operator error during install of the grease zerk,. Part 573 Safety Recall Report 23E-046 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : Vibration, noise, and excessive heat at the wheel end may occur. Involved Components : Component Name : CURT by Lippert Axle Component Description : 5200 and 6000 Curt Axle Component Part Number : 2021128541, 2021127638, 2021128122, 2021128449, 2021129546, and V000809512 Supplier Identification : Component Manufacturer Name : We are the manufacturer – Lippert Address : NR NR Country : NR Chronology : 4/15-6/14/2023 Open Investigation due to a wheel off incident occurring in April. Additional incidents reported to Lippert by GDRV as investigation into root cause continued. 5/25/2023: Lippert team notified Grand Design of our request to inspect all axles at GDRV locations as well as ship yards. 5/26/2023: Lippert inspection of specific axles continued 6/1/2023: Lippert internal team reviews findings of axle inspections for potential grease zerk placement error 6/15/2023: Met with Grand Design RV to review information of 1.172 axles inspected and two axles found to not have zerk properly seated. 6/19/2023: Internal meeting with Lippert Leadership and decision made to file recall. 6/22/2023: NHTSA 573 filed Part 573 Safety Recall Report 23E-046 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Remedy program: Inspect all material to verify grease zerks are tightened correctly. Any non-compliant product will be repaired and/or replaced as necessary. Lippert will reimburse OEM’s, dealers, and consumers for any labor and/or parts needed to perform the inspection and complete the recall. How Remedy Component Differs from Recalled Component : Remedied components have been certified through the revised manufacturing process. Identify How/When Recall Condition was Corrected in Production : 5/29/2023: Implemented a 1-piece flow process to ensure the zerk is tightened correctly during the installation step, and all operators retrained to the new process and audited on a regular basis. 6/12/2023: To further improve the tightening process, a torque specification was defined to discreetly identify the zerk is tightened properly. Recall Schedule : Description of Recall Schedule : Lippert is an equipment supplier and sells/ships to final state RV Manufacturers only. Lippert will notify our customers, the RV Manufacturers, and they will notify any consumers and dealers. Planned Dealer Notification Date : JUN 23, 2023 – JUN 30, 2023 Planned Owner Notification Date : NR – NR Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported

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Corporate Headquarters I 4100 Edison Lakes Parkway, Mishawaka, IN 46545 I Phone 574.535.1125 IMPORTANT SAFETY RECALL NHTSA Safety Recall: 23E-046 Date: 6/23/2023 VIA EMAIL & UPS DELIVERY OEM CUSTOMER NOTIFICATION This Customer Notification is sent to you, the RV Manufacturer, in accordance with the requirements of the United States National Traffic and Motor Vehicle Safety Act. REASON FOR THIS RECALL Lippert has conducted a thorough investigation and determined an issue which relates to motor vehicle safety may exist in certain vehicles equipped with specific 5,200 pound and 6,000 pound Curt axles. There is the possibility a grease zerk installed during the axle assembly process may not have been properly tightened. Our records indicate your company purchased one or more of the involved Lippert products built between 02/07/2023 and 05/17/2023 which are the subject of this recall. The involved products sold to you which are subject to the recall are listed in detail in a spreadsheet included with this notice. If these products are still in your inventory, you must not sell or install these into units. It is a violation of federal law to sell any of the listed products covered by this recall until the defect is remedied. The inspection and/or remedy instructions will be sent to you as soon as they are completed. WHAT WE WILL DO Lippert will reimburse dealers or mobile repair facilities to inspect the involved axles to verify the grease zerks are tightened correctly and to replace or properly tighten as necessary. As stated above, we will forward the written instructions once completed. Any parts which may be determined to be needed for the remedy are currently available. WHAT YOU SHOULD DO The involved products must be inspected per the instruction document we will be forwarding to you once completed. Once your company is notified the inspection and/or corrective action has been completed please submit a claim documenting the details to claims@lci1.com for payment of any parts and labor charges. Lippert’s Customer Care Team may be reached via email at recall@lci1.com or via phone at 574-538-4514 if there are any questions. Lippert does not require advance contact or a pre-auth be obtained; labor allowance for this inspection is 0.3 hours per axle and labor allowance for any zerk replacement is 0.3 hours per axle. A clear photo of the axle tag including the axle serial number must be submitted once inspection or repair is completed. If you are not satisfied, we have done our best to remedy this situation, you may submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://safercar.gov. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. We regret any inconvenience this concern may cause you. As we are sure you will appreciate, the safety and quality of our products are of the utmost importance to us. Thank you for your attention and cooperation in this matter. Sincerely, Lippert Components

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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-046 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Lippert Submission Date : JUL 06, 2023 NHTSA Recall No. : 23E-046 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Lippert Address : Attn: Pamela VanderMel PO Box 2888 Elkhart IN 46515 Company phone : 5743126040 Population : Number of potentially involved : 3,427 Estimated percentage with defect : 5 % Equipment Information : Brand / Trade 1 : Lippert / RV Model : N/A Part No. : Multiple – see excel Size : 5200 and 6000 Function : RV axles Descriptive Information : The recall population was determined by tracking production date of field incidents and adding 30 days of prior manufactured products. The recalled products include an additional safety range; products not included in the recall have had no reported issues. Additional products not included in the recall were produced after the corrective action was put in place. We are an equipment supplier and do not have make/model/model year information. The entire quantity involved were shipped during calendar year 2023. Production Dates : FEB 07, 2023 – MAY 17, 2023 Description of Defect : Description of the Defect : During assembly of the axle the grease zerk may not have been tightened properly. If a grease zerk is not tightened correctly on the roadside end of the axle assembly equipped with a 6-lug hub, it may separate from the end of the spindle and become lodged in a slot of the castle nut. This condition can interfere with the rotating dust cap which can potentially sheer the cotter pin, allowing the castle nut to back off FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : An improperly tightened grease zerk can ultimately lead to a wheel coming off of the axle increasing the chance of injury or crash. Description of the Cause : Axle assembly operator error during install of the grease zerk,. Part 573 Safety Recall Report 23E-046 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : Vibration, noise, and excessive heat at the wheel end may occur. Involved Components : Component Name : CURT by Lippert Axle Component Description : 5200 and 6000 Curt Axle Component Part Number : 2021128541, 2021127638, 2021128122, 2021128449, 2021129546, and V000809512 Supplier Identification : Component Manufacturer Name : We are the manufacturer – Lippert Address : NR NR Country : NR Chronology : 4/15-6/14/2023 Open Investigation due to a wheel off incident occurring in April. Additional incidents reported to Lippert by GDRV as investigation into root cause continued. 5/25/2023: Lippert team notified Grand Design of our request to inspect all axles at GDRV locations as well as ship yards. 5/26/2023: Lippert inspection of specific axles continued 6/1/2023: Lippert internal team reviews findings of axle inspections for potential grease zerk placement error 6/15/2023: Met with Grand Design RV to review information of 1.172 axles inspected and two axles found to not have zerk properly seated. 6/19/2023: Internal meeting with Lippert Leadership and decision made to file recall. 6/22/2023: NHTSA 573 filed Part 573 Safety Recall Report 23E-046 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Remedy program: Inspect all material to verify grease zerks are tightened correctly. Any non-compliant product will be repaired and/or replaced as necessary. Lippert will reimburse OEM’s, dealers, and consumers for any labor and/or parts needed to perform the inspection and complete the recall. How Remedy Component Differs from Recalled Component : Remedied components have been certified through the revised manufacturing process. Identify How/When Recall Condition was Corrected in Production : 5/29/2023: Implemented a 1-piece flow process to ensure the zerk is tightened correctly during the installation step, and all operators retrained to the new process and audited on a regular basis. 6/12/2023: To further improve the tightening process, a torque specification was defined to discreetly identify the zerk is tightened properly. Recall Schedule : Description of Recall Schedule : Lippert is an equipment supplier and sells/ships to final state RV Manufacturers only. Lippert will notify our customers, the RV Manufacturers, and they will notify any consumers and dealers. Planned Dealer Notification Date : JUN 23, 2023 – JUN 30, 2023 Planned Owner Notification Date : NR – NR Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Grand Design RV Address : 11456 CR 2 Middlebury IN 46540 Country : US Company Phone : 5748259679 * NR – Not Reported

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