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June 5, 2023 NHTSA CAMPAIGN NUMBER: 23V404000
A detached solar panel increases the risk of a crash.
NHTSA Campaign Number: 23V404
Manufacturer Jayco, Inc.
Components EQUIPMENT
Potential Number of Units Affected 103
Summary
Jayco, Inc. (Jayco) is recalling certain 2023 Jayco Swift, Swift LI, Entegra Ethos, and Ethos LI recreational vehicles. The solar panel may detach from the Pop-Up roof and become a road hazard.
Remedy
Dealers will install new brackets, free of charge. Owner notification letters are expected to be mailed July 17, 2023. Owners may contact Jayco customer service at 1-800-283-8267. Jayco’s number for this recall is 9903586.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
This incident was discussed at WIRC (Warranty & Incident Review Committee) on March 27, 2023 and elevated to CPAC (Corrective and Preventative Action Committee). On April 5, 2023, this incident was discussed at CPAC and an investigation began. On May 17, 2023 CPAC elevated to SSC (Safety Steering Committee). On May 31, 2023, SSC discussed this incident and voted to proceed with a recall.
A review of warranty claims and incidents revealed a total of five complaints and warranty claims related to this incident.
4 Affected Products
Vehicles
MAKE | MODEL | YEAR |
ENTEGRA | ETHOS | 2023 |
ENTEGRA | ETHOS LI | 2023 |
JAYCO | SWIFT | 2023 |
JAYCO | SWIFT LI | 2023 |
3 Associated Documents
Recall Acknowledgement
RCAK-23V404-9018.pdf 646.139KB
Recall 573 Report – 6/7/2023
RCLRPT-23V404-1358.PDF 215.046KB
Defect Notice 573 Report
RCLRPT-23V404-4131.PDF 215.046KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V404&docType=RCL
- [Wide Application] 800Wh daily output depends on the 4 hours sunlight availability; suited for applications that require a smaller footprint, making it a favorite for those with RVs, campers, caravan, boat, Green house and more
- [Excellent Performance] 22% High solar cell efficiency; Corrosion-resistant aluminum frame for outdoor use, allowing the panels to last for decades as well as withstand high winds (2400Pa) and snow loads (5400Pa)
- [Multiple Protection] The Renogy Adventurer-Li 30A PWM charge controller is designed for aesthetically clean flush mounting on RV or camper walls; Protection against: overcharging, overload, short-circuit, and reverse polarity
- [Easy Installation] Pre-drilled holes and Plug&Play cables on the back allow for fast mounting, and it supports lithium batteries, lead-acid batteries, gel batteries; 3 pairs of Y branch connectors are newly added to meet your parallel requirements
- [Warranty] 5 year warranty and 24/7 technical support team.
- [Wide Application] 1600Wh daily output depends on the 4 hours sunlight availability.This panel is suited for applications that require a smaller footprint, making it a favorite for those with RVs, campers, caravan, boat, Green house and more.
- [Excellent Performance] 22% High solar cell efficiency. Corrosion-resistant aluminum frame for outdoor use, allowing the panels to last for decades as well as withstand high winds (2400Pa) and snow loads (5400Pa)
- [Multiple Protection] Adventurer 30A PWM Charge Controller is designed to be used with 12V or 24V photovoltaic systems. This advanced negative-ground controller is designed for aesthetically clean flush mounting on RV or camper walls. It can prevent the battery from over charge, over voltage, discharge and short circuit, reversed polarity protection.
- [Easy Installation] Pre-drilled holes and Plug&Play cables on the back allow for fast mounting. And it supports 3 types of batteries:lithium batteries, lead-acid batteries, gel batteries. 3 pairs of Y branch connectors are newly added to meet your parallel requirements.
- [Warranty] 10 year warranty and 24/7 technical support team.
- [Wide Application]: Daily Output 800wh/day under 4 hours full sunshine condition. Perfect for RV, Caravan, Marine, Camper, Electric scooter, Golf Carts, Power wheels, Trolling motor, Tool trailer, Backup power supply for cabin shed home etc.
- [Excellent Performance]: ECO-WORTHY solar panels use high-performance monocrystalline solar cells, which can provide up to 21.5% higher efficiency sufficient light conditions.
- [Durable]: Corrosion-resistant aluminum alloy frame, so that the panel can be used for decades, and can withstand strong wind (2400Pa) and snow load (5400Pa), with a long service life. Ip65 rated junction box provides complete protection.
- [Complete and Easy]: The back of the pre-drilled and plug-and-play cables allow quick installation, the kit can be connected in series (24V) or parallel (12V) if you need. What you will get: 2 pcs 100W mono solar panel + 2 set of Z mounting brackets + 30A solar controller + 1 pair of 16.4ft 10 awg solar cables + 1 pair of 2-in-1 connectors + 1 pair of 4.92ft tray cable.
- [Warranty]: 1 year with 24/7 tech support, if any problems or questions about the product,please feel free to contact us through Amazon or call ECO-WORHTY hotline for a solution.
- 100W solar panel kits ideal for 12v battery charging, designed for RVs, cabins, homes, boats, caravan s, back-up and remote power use.
- This kits include 4pcs Z mounting brackets and 1 pair Red and Black Solar Cable makes it easy to set up. Easy to install with pre-drilled holes on the back of panel for fast mounting and securing.
- With the 30A charge controller with PWM function, it can prevent the battery from over charge, over voltage, discharge and short circuit, reversed polarity protection, battery is fully protected. You can expand your system up to a maximum of 260W 12V system or 520W 24V system.
- Dimensions: 1160*510*35mm (45.6*20*1.37 inch). Weight: 15.84 lbs. Voltage at Pmax (Vmp):23V. Current at Pmax (Imp): 4.3A.
- Withstand high winds (2400Pa) and snow loads (5400Pa), strong tempered glass and aluminum frame for extended outdoor use, allowing the solar panel to last for decades.
- 【Plug and play solar kit 】complete kit includes a 200W solar suitcase, a 20A waterproof Voyager charge controller, and alligator clips. Compatible with multiple kinds of 12V batteries, easily add to your existing system.
- 【Remarkable efficiency】Renogy solar panels using grade A+ monocrystalline solar cells. Advanced smart PWM technology charge controllers ensure charging efficiency and safety.
- 【Foldable design】provide more flexible for outdoor and off-grid use, easy to carry, store and set up.
- 【Safety guarantee】Advanced smart PWM technology charge controller with multiple protections, ensure charging efficiency and safety.
- 【Reailable quality】This kit comes with a premium rugged canvas protective case. Highly weather-resistant backplanes are to last for 25 years. Additionally, we provide a 5-year materials and workmanship warranty.
- 【Efficient Performance】The Starter Kit will produce an average of 500Wh of electricity per day (Based on 5 hours of direct sunlight condition). The Cell Efficiency can reach 22%. The bypass diodes ensure that the panel has an excellent performance in a low-light environment and the TPT back sheet dissipates excess heat to ensure smooth output performance.
- 【Solid Quality】Advanced encapsulation material with multi-layered sheet laminations protects cells from physical damage and distortion, improving cell performance and providing a long service life.
- 【Smart Function】The Wanderer PWM Charge Controller is compatible with four different types of batteries: Sealed, Gel, Flooded, and Lithium batteries. It also features advanced 4-stage charging (bulk, boost, float, and equalization) to ensure your battery is efficiently and safely charged to 100%.
- 【Full System Protection】The Wanderer PWM Charge Controller has a number of built-in protections to safeguard your systems, such as reverse polarity protection, battery overcharging protection, overload protection, and short circuit protection.
- 【Ready to Install】This 100w Solar Panel Kit includes all of the equipment necessary for building a new system. The included cables, Z-brackets, and pre-drilled holes on the back frame of the panel allow fast and secure mounting. With the Wanderer Li 30A PWM Charge Controller, the kit can meet your further power needs by adding more of the same solar panels to expand up to 400W.
- [Complete&Friendly]: Beginner-friendly Solar Kit, including all accessories required for connection. 800Wh daily output depends on the 4 hours sunlight availability. The reasonable matches ensures the sufficient use of solar power and doesn't cause waste. Suitable for RV, camper, trailer, boats, cabins, etc. wherever you need power.
- [Durable and 21% High Conversion Efficiency]:100Watt aluminum frame and tempered glass panel for extended outdoor use, allowing the panels to last for decades.Monocrystallin panel's compact design with the size of 39.8 x 18.1 x 1.3 inch (Height, Length and width). The IP65 waterproof panel can also withstand high winds (2400Pa) and snow loads (5400Pa).
- [Long Life]:ECO-Worthy lithium iron phosphate battery (LiFePO4) can be recharged 4000~15000 times in a deep cycle to achieve a longer cycle life. More than 10 times higher than lead-acid batteries (generally only 300-400 cycles can be charged).
- [Efficient and Powerful]:With 600W Pure Sine Wave Power Inverter, Get 600W continuous DC to AC power and 1200W peak surge during load start-up. The inverter's conversion efficiency exceeds 92%, effectively reducing conversion losses and providing pure sine wave power.
- 【Ideal Output】The ideal daily output power is about 3.2 KWH (depending on the availability of sunlight). The kit can meet most of your power needs, and is very suitable for ships, sheds, homes, workshops, etc.
- 【Bifacial solar panels】Bifacial solar panels are designed with a transparent back of 12BB solar cells, the back panel uses composite materials, the light transmittance up to 91.5%, the conversion rate of 23%, the power generation is 858Wh per day under ideal conditions, compared to traditional solar panels, the power can up to 33%.
- 【99% Efficient MPPT & 95% Conversion Efficiency】 Maximum Power Point Tracking technology with a high tracking efficiency of up to 99% and 98% peak conversion efficiency, 40% more than traditional PWM, making full use of battery power without waste.
- 【Package includes&warranty】 4PCS Bifacial 195W solar panel+1PC 60A MPPT charging controller+1 pair of 16ft 12AWG extended solar cables and connectors+3 pairs of Y branches with connectors+4 sets of Z brackets+1 pair of tray cables.
- 【Stay Connected】Easily monitor by your phone. The BT-02 Bluetooth module can be paired with the controller and directly transmit the real-time monitored solar panel, battery, load and other data to the mobile phone. Bluetooth 5.0 technology, signal up to 82 feet.
- 【High Conversion Rate】This 20W solar panel with monocrystalline A+ solar cell has an excellent cell efficiency of 21%-30%. Designed to charge and maintain 12V rechargeable batteries like LiFePO₄, Lithium Ion, AGM, SLA, GEL, EFB, MF, etc. Keep batteries in charged for trailer, tractor, truck, boat, motorcycle, RV, car, lawn mower, water pump, gate opener, electric fence, etc.
- 【Built to Last】 Low-iron tempered glass surface and corrosion-resistant aluminum frame, make this solar panel 100% waterproof and rustproof, and provide the prolonged lifespan up to 25 years. This 12V solar panel can withstand all weather conditions such as sandstorm, strong wind, thunderstorm, blizzard, hail, etc. It can withstand up to 2400Pa wind pressure and 5400Pa snow load.
- 【Smart Charge Controller】The charging efficiency of this upgraded 8A controller is 20%-30% higher than other controllers on the market. Its intelligent three-stage charging design effectively prevents the battery from overcharging, over-voltage and short circuit. It takes no power from the battery. You will clearly know the charging status of the battery through the two indicator lights on the controller.
- 【Easy to Install & Angle Adjustable】- Equipped with a 360 degree angle adjustable mounting bracket. Helps solar panels always have the best angle to face the sun. It’s very easy to install this bracket on the solar panel with pre-drilled mounting holes and needed screws. All cable connections are plug and play.
- 【What You Get】 1 solar panel + 1 charger controller + 1 mounting bracket +1 alligator clips +1 O-rings + 1 set of mounting pieces. We provide one year warranty and lifetime technical support. 7×24 hours After-sales service ensures that your question is answered within one day.
- ★[Excellent performance] This monocrystalline panel is equipped with the latest generation of high-efficiency chips, with an efficiency of 25%, which is higher than most traditional panels on the market, with excellent performance and high-power output.
- ★[Highly durable] The solar modules can withstand high wind-pressure, snow loads and extreme temperatures. The portable solar panel is made of PET laminate, and the surface main board is designed with ip67 waterproof material, which can adapt to various weather environments, protect the individual as well as the safe use of the panel.
- ★[Reliable] Advanced encapsulation material with multi-layered sheet laminations to enhance cell performance and provide a long service life. Design with 6 holes on panel, can be fix on different kinds of surface, better compatibility.
- ★[Flexible] This flexible solar panel is a good choice for curved surfaces of RV, boat,sailboat, yacht,truck, car, coach, cabin, camper , tent , trailer, golf cart or any other irregular surface.
- ★[Service attitude] We are committed to providing the best customer service and bringing the best shopping experience to every customer. If you are not satisfied with any quality or functional issues with our products, please feel free to contact us; we will provide you with a satisfactory solution.
Last update on 2024-04-12 / Affiliate links / Images from Amazon Product Advertising API
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-404 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco, Inc. Submission Date : JUN 05, 2023 NHTSA Recall No. : 23V-404 Manufacturer Recall No. : 9903586 Manufacturer Information : Manufacturer Name : Jayco, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 102 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Jayco/Entegra Coach Swift, Swift LI / Ethos, Ethos LI Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Jayco determined the scope from its production records. Production Dates : JUL 22, 2022 – MAY 15, 2023 VIN Range 1 : Begin : 1JSPEBBJ0P1RD8052 End : 1UJPJBBJXP1RD4096 ✔ Not sequential Description of Defect : Description of the Defect : The solar panel may detach from the Pop-Up roof. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A detached solar panel could become a road hazard increasing the risk of a crash. Description of the Cause : The solar panel assembly is bonded to the painted Pop-Up roof but the paint may not be fully cured and could peel from the Pop-Up roof. Identification of Any Warning that can Occur : A visual inspection of the solar panel mount may show that it is no longer attached to the roof. Involved Components : Part 573 Safety Recall Report 23V-404 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : POP-UP ROOF Component Description : ROOF,POPTOP PROMASTER W/BED LTNONE PTD Component Part Number : 2022114645 Supplier Identification : Component Manufacturer Name : LCI ITALY Address : VIA ETRURIA 1 SAN CACSIANO IN VAL DI PESA (F1) Foreign States 50026 Country : Italy Chronology : This incident was discussed at WIRC (Warranty & Incident Review Committee) on March 27, 2023 and elevated to CPAC (Corrective and Preventative Action Committee). On April 5, 2023, this incident was discussed at CPAC and an investigation began. On May 17, 2023 CPAC elevated to SSC (Safety Steering Committee). On May 31, 2023, SSC discussed this incident and voted to proceed with a recall. A review of warranty claims and incidents revealed a total of five complaints and warranty claims related to this incident. Description of Remedy : Description of Remedy Program : The solar panel will be removed so that new brackets can be bonded to sanded areas on the roof. The solar panel will be re-attached to the existing brackets. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco will be reporting the quarterly completion rates to NHTSA. How Remedy Component Differs from Recalled Component : The new brackets are visually different from the brackets originally used. Identify How/When Recall Condition was Corrected in Production : May 31, 2023 all units affected on premises were placed on hold and repaired with the recall remedy. Recall Schedule : Description of Recall Schedule : Jayco will notify its dealers and affected retail owners. Part 573 Safety Recall Report 23V-404 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : JUL 17, 2023 – JUL 17, 2023 Planned Owner Notification Date : JUL 17, 2023 – JUL 17, 2023 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-404 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco, Inc. Submission Date : JUN 07, 2023 NHTSA Recall No. : 23V-404 Manufacturer Recall No. : 9903586 Manufacturer Information : Manufacturer Name : Jayco, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 103 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Jayco/Entegra Coach Swift, Swift LI / Ethos, Ethos LI Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Jayco determined the scope from its production records. Production Dates : JUL 22, 2022 – MAY 15, 2023 VIN Range 1 : Begin : 1JSPEBBJ0P1RD8052 End : 1UJPJBBJXP1RD4096 ✔ Not sequential Description of Defect : Description of the Defect : The solar panel may detach from the Pop-Up roof. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A detached solar panel could become a road hazard increasing the risk of a crash. Description of the Cause : The solar panel assembly is bonded to the painted Pop-Up roof but the paint may not be fully cured and could peel from the Pop-Up roof. Identification of Any Warning that can Occur : A visual inspection of the solar panel mount may show that it is no longer attached to the roof. Involved Components : Part 573 Safety Recall Report 23V-404 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : POP-UP ROOF Component Description : ROOF,POPTOP PROMASTER W/BED LTNONE PTD Component Part Number : 2022114645 Supplier Identification : Component Manufacturer Name : LCI ITALY Address : VIA ETRURIA 1 SAN CACSIANO IN VAL DI PESA (F1) Foreign States 50026 Country : Italy Chronology : This incident was discussed at WIRC (Warranty & Incident Review Committee) on March 27, 2023 and elevated to CPAC (Corrective and Preventative Action Committee). On April 5, 2023, this incident was discussed at CPAC and an investigation began. On May 17, 2023 CPAC elevated to SSC (Safety Steering Committee). On May 31, 2023, SSC discussed this incident and voted to proceed with a recall. A review of warranty claims and incidents revealed a total of five complaints and warranty claims related to this incident. Description of Remedy : Description of Remedy Program : The solar panel will be removed so that new brackets can be bonded to sanded areas on the roof. The solar panel will be re-attached to the existing brackets. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco will be reporting the quarterly completion rates to NHTSA. How Remedy Component Differs from Recalled Component : The new brackets are visually different from the brackets originally used. Identify How/When Recall Condition was Corrected in Production : May 31, 2023 all units affected on premises were placed on hold and repaired with the recall remedy. Recall Schedule : Description of Recall Schedule : Jayco will notify its dealers and affected retail owners. Part 573 Safety Recall Report 23V-404 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : JUL 17, 2023 – JUL 17, 2023 Planned Owner Notification Date : JUL 17, 2023 – JUL 17, 2023 * NR – Not Reported
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