R102316 – PHEV Battery – 2020-2021 Polestar 1

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May 22, 2023 NHTSA CAMPAIGN NUMBER: 23V361000

High-Voltage Battery May Overheat

The high-voltage battery overheating increases the risk of a fire.

 

NHTSA Campaign Number: 23V361

Manufacturer Polestar Automotive USA, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 66

 

Summary

Polestar Automotive USA, Inc. (Polestar) is recalling certain 2020-2021 Polestar 1 vehicles. Defective high-voltage battery cells may cause the battery to overheat when fully charged.

 

Remedy

Dealers will replace the high-voltage battery pack and restore the electric driving range as necessary, free of charge. Owner notification letters are expected to be mailed July 16, 2023. Owners may contact Polestar customer service at 1-800-806-2504. Polestar’s number for this recall is R102316. Note: This recall supersedes Recall 22V-926 (R10216). Any vehicle that received the interim repair under Recall 22V-926 (R10202) will still need to have the remedy for 23V-361 (R10216) performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Polestar Recalls

 


RECALL R10216 DESCRIPTION

Polestar Automotive USA on behalf of Polestar Performance AB, have decided to launch Recall R10216 on certain model year 2020 – 2021 Polestar 1 vehicles.

Polestar investigations have shown a potential issue with the high-voltage battery in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged.

There is a potential risk of a fire when the battery is fully charged.

To remedy concerned vehicles, Polestar will replace all defective hardware. If a software update (R10202) to lower the battery capacity previously has been carried out, the electric driving range will be restored after the hardware replacement.

IMPORTANT NOTE: R10216 supersedes the interim solution R10202.

 

WHAT SHOULD YOUR CUSTOMERS DO NOW?

We have no reports of incidents related to the issue; however, we encourage customers to contact their Service Point and have this repair completed as soon as possible.

 

VEHICLES INVOLVED

NOTE:  SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10216 PHEV Battery” will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10216 has not been completed. Eligibility can also be confirmed in VIDA.

All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades.  All open Recall, Service Campaigns or Service Action repairs must be completed.

 

OWNER NOTIFICATION

An owner notification will be sent out that will notify the owner of this recall instructing them to contact their Polestar Service Point and request an appointment to have this repair completed.

 

VEHICLES IN INVENTORY

New Vehicles in Inventory

It is a violation of federal law for a retailer to deliver any new Polestar that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $22,723 per vehicle.

Correct all vehicles in your new vehicle inventory before delivery.

Used Vehicles in Inventory 

Polestar is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety.

What does this mean for customers?

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 


Chronology :

Condition considered critical by Critical Management Team 12.09.2022; Field Service Action decision confirmed by Polestar 05.17.2023; Condition detected by Internal; Number of vehicle reports with the condition reported from National Sales Company 0; Total number of cars included in vehicle reports concerning this condition 0; Implementation date of Field Service Action 05.17.2023; Extended chronology of events; Volvo Cars inform Polestar regarding potentially affected batteries 09.07.2022; Start technical investigation regarding potential field service action 09.21.2022; Compare PS1 cell production date with VCC population; Investigate/compare battery usage overtime; Compare hardware differences between PS1 and SPA PHEV; Considered as a critical concern by CCMT 12.09.2022; 12.14.2022 Field Service Action Part 1 (R10202 software SoC limitation) decision confirmed by CCMT; 05.17.23 Field service Action part 2 (R10216 hardware replacement) decision confirmed by CCMT.

No vehicles were repaired under R10202 (22V926) – filed 12/15/2022.

For administration purposes the R10216 (23V361) recall will have the final remedy – filed 5/22/23.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
POLESTAR POLESTAR 1 2020-2021

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-23V361-8695.PDF 215.561KB

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Remedy Instructions and TSB

RCRIT-23V361-9908.pdf 459.299KB

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Recall Acknowledgement

RCAK-23V361-3972.pdf 709.922KB

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Recall 573 Report-Amendment 1 – 05/30/2023

RCLRPT-23V361-6921.PDF 215.656KB

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Remedy Instructions and TSB

RCRIT-23V361-9404.pdf 519.352KB

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Manufacturer Notices(to Dealers,etc) – May 23, 2023 Stop Sale

RCMN-23V361-8891.pdf 145.252KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V361&docType=RCL

 


 

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