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May 4, 2023 NHTSA CAMPAIGN NUMBER: 23V325000
Generator Set Fuel Hose May Cause Gas Leak
A gas leak in the presence of an ignition source may increase the risk of fire.
NHTSA Campaign Number: 23V325
Manufacturer Jayco, Inc.
Components FUEL SYSTEM, GASOLINE, EQUIPMENT
Potential Number of Units Affected 1,124
Summary
Jayco, Inc. (Jayco) is recalling certain 2021-2024 Ethos, Expanse, Solstice, and Swift Class B recreational vehicles, equipped with certain Cummins Onan QG 2800i, and Onan QG 2800i EVAP generator sets. The fuel hose between the inline fuel filter and the Injection Pump Module (IPM) may have inadequate clamp force, possibly resulting in a gasoline leak.
Remedy
Dealers will inspect, and replace the fuel hose and clamp, as necessary, free of charge. Owner notification letters are expected to be mailed June 2, 2023. Owners may contact Jayco customer service at 1-800-283-8267.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
4/13/2023 Cummins notified Jayco Compliance by email of their Onan generator recall.
4/17/2023 The Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to CPAC.
4/19/2023 The Corrective Preventive Action Committee (CPAC) discussed the incident and elevated it to SSC.
4/27/2023 The Safety Steering Committee (SSC) met and voted to proceed with filing a safety recall with NHTSA.
Jayco is not aware of any warranty claims or injuries related to this matter. Jayco received one related retail owner complaint.
23E030 Generator Set Fuel Hose May Cause Gas Leak – Cummins Onan QG 2800i, & QG 2800i EVAP Generator Sets
16 Affected Products
Vehicles
MAKE | MODEL | YEAR |
ENTEGRA | ETHOS | 2021-2024 |
ENTEGRA | EXPANSE | 2021-2024 |
JAYCO | SOLSTICE | 2021-2024 |
JAYCO | SWIFT | 2021-2024 |
3 Associated Documents
Defect Notice 573 Report
RCLRPT-23V325-5148.PDF 215.101KB
Recall 573 Report – 5/5/2023
RCLRPT-23V325-5813.PDF 215.101KB
Recall Acknowledgement
RCAK-23V325-4165.pdf 645.996KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V325&docType=RCL
- 9500 Running Watts and 12500 Peak Watts (Gasoline); 8500 Running Watts, 11200 Peak Watts (Propane); Remote Start With Included Key Fob, Electric and Recoil Start; Up to 12 Hours of Run Time on a 6. 6 Gallon Fuel Tank With Fuel Gauge
- Features Two GFCI 120V 5–20R Standard Household Receptacle, One Transfer Switch Ready 120V L14-30R, and One RV Ready 120/240V 14–50R; All Outlets Have Rubber Covers for Added Safety
- Powered by a Heavy Duty 457cc Westinghouse 4-Stroke OHV Engine Featuring a Long-Lasting Cast Iron Sleeve With Automatic Low Oil Shutdown and Digital Hour Meter. VFT display gives you real time updates with the voltage output, frequency, and lifetime hours
- Plug-and-Play: Comes With a Remote Start Key Fob, 12V Battery Charger, Oil, an Oil Funnel, a Tool Kit, and a User’s Manual to Get You Started Right Out of the Box (Minimal Assembly Required)
- All Westinghouse Portable Generators are Functionally Tested in the Factory and May Contain Minimum Residual Oil and/or Fuel Odor; EPA Compliant; Backed by 3-Year Limited Service, Labor, and Parts Coverage with Nationwide Customer Service Network
- 3600 Running Watts and 4650 Peak Watts; Recoil Start; 4 Gallon Fuel Tank With Fuel Gauge; Up to 14 Hours of Run Time Per Tank
- Feature Two 5–20R 120V Household Duplex Receptacle, One RV-Ready TT-30R 30 Amp Receptacle, and One L5-30R 30 Amp Receptacle; All Outlets Have Rubber Covers for Added Safety
- Plug-and-Play: Comes With Oil, an Oil Funnel, a Tool Kit, and a User’s Manual to Get You Started Right Out of the Box (Minimal Assembly Required)
- Powered by a 212cc Westinghouse 4-Stroke OHV Engine Featuring a Long-Lasting Cast Iron Sleeve With Automatic Low Oil and Carbon Monoxide (CO) Shutdown
- All Westinghouse Portable Generators are Functionally Tested in the Factory and May Contain Minimum Residual Oil and/or Fuel Odor; EPA Compliant; Backed by 3-Year Limited Service, Labor, and Parts Coverage with Nationwide Customer Service Network
- DESIGNED FOR SAFETY: Includes a low-oil shut-off sensor and has a 0. 4-quart oil capacity (recommended 10W-30)
- DEPENDABLE: At 1500 starting watts and 1200 running watts, enjoy up to 11. 5 hours of run time on a full tank of gasoline with a noise level of 65 dBA from 23 feet | Fuel Capacity: 1.5 gal (5.5 L)
- MULTI-PURPOSE: Includes a 120V 20A household outlet, and provides “just enough” power for RV-use, camping, tailgating, boating, weekend trips, family vacations and small jobs around the house
- VOLTMETER: Easily monitor power output at a glance
- CHAMPION SUPPORT: Includes 3-year limited with FREE lifetime technical support from dedicated experts
- 🔌EFFICIENT CHARGING: Use the adapter included in the package to charge the power station from 0 to 80% in 2hrs, and use the this power supply to charge other devices at the same time while charging, which could be equivalent to a charging strip , improving the efficiency of uses. It can be charged efficiently with MARBERO's dedicated 30W or 60W solar panel, suitable for outdoor or backyard camping
- 🧳COMPACT & PORTABLE DESIGN: Super slim size(6.5 x 4.6 x 3.1 inches), the portable power station is about the size of a basic DSLR; With the strong yet lightweight(3.2lbs) plastic case, plus an ergonomic handle, it's quite suitable for outdoor camping, road trips, backyard camping, home, school, office,etc.
- 🔋MULTI-OUTPUT: There are 8 output ports could be used at the same time, and the built-in BMS system ensures stability and safety. The car DC charger output cable(included) will supply power to car fridge, vacuum cleaner, and air compressor. USB and USB C PD ports are compatible for all the mobile phones(1hr full), tablets(1.5hrs full), laptops(2hrs full), it's an essential unit for road trips. The two AC output ports will power home appliances, such as small TVs, game consoles, projectors, etc.
- 💡BRIGHT LIGHTS: With three levels of brightness, the portable power bank can be used as a professional flashlight when needed, which is very suitable for use when the car breaks down, power outage at home, or a tent power supply. The 1st level can be used for 68hrs(light up a small room), the 2nd level can be used for 48hrs(lighting for walking at night), and the 3rd level can be used for 37hrs(light up the living room). There is SOS mode, use the international SOS frequency for help.
- 🛡️SECURED & ASSURED: The Battery Management System (BMS) allows for voltage control, temperature control and more advanced safety operations. Designed with the cooling vents on the back to help this portable power supply keep the temperature constant, its internal electrical elements will not be damaged by high temperatures. When it comes to short circuit or overload, it automatically shuts off the power to protect itself and the powered devices.
- Switch between gasoline (4750 surge watts, 3800 running watt) and propane (4350 surge, 3500 running) with the simple turn of the selection dial
- Voltage easily goes from 120V to 240V, perfect for transfer switches and emergency backup
- Electric start powers the 224cc 4-stroke OHV engine with the turn of a key
- 4-gallon tank provides up to 11 hours of half load run time
- Includes two 120V GFCI outlets (5-20R), a 120V/240V NEMA 30A twist lock (L14-30R), a 12V DC cigarette-lighter-style plug, a bottle of oil, a wheel and handle kit, a 47-inch LPG connection hose, and a 2-year warranty
- 149cc engine generates up to 3600 surge watts and 2900 rated watts
- Produces clean power to prevent damage to sensitive electronics such as smart phones, tablets and laptops
- Ultralight body weighs in at a mere 46 pounds for easy transport and torage
- Fuel shutoff maximizes the generator’s lifespan by using up the remaining fuel in the carburetor before shutting down
- Includes two three-prong 120V receptacles, one TT-30R RV receptacle, one 12V DC receptacle, two 5V USB ports, and a three-year warranty
- Produces 2,000 starting watts with 1,600 running watts of clean and safe power for sensitive electronics such as phones, televisions, laptops, and other electronics
- Complete with A-iPower’s “Low idle” technology for an extended run time of 4 hours at 100% load and 7 hours at 50% load
- Equipped with a low oil alert light and low oil automatic shutdown, helping keep your generator performing year after year
- Powerful 80cc OHV 4-Stroke engine provides an abundant power supply yet runs at a super quiet operation of only 52 decibels
- Light weight and compact at only 46 pounds, making your tailgate or camping experience as smooth as possible
- 51 lbs [Extreme light weight]
- 12oz gas tank, 4.5 hrs run time @ half load
- 3200W Rated / 4000W Peak
- RV ready, AC ready, Fridge ready
- Keep your family safe with 5600 starting watts and 4500 running watts of power
- Wheel and handle kit makes for easy transport between uses
- 4.3-gallon gas tank provide up to 12.5 hours of half-load run time
- Packed panel includes two standard 120V 5-20R 20-amp outlets, one RV-ready 120V 30-amp TT-30R outlet, and one transfer-switch-ready 120V 30-amp NEMA L5-30R twist lock receptacle
- Features a 224cc CARB compliant engine and a three-year limited warranty
- 1, 200 peak watts/ 900 running watts of power
- The single cylinder, 2-stroke engine with recoil start and durable, compact design are perfect for camping and other outdoor recreation
- A 1. 1 gallon fuel tank gives you up to 5 hours of continuous operation at half load
- (2) 120V outlets and (1) 12V DC output provide you with ample space for powering tools and other devices
- Oil mix 30:1
Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-325 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco, Inc. Submission Date : MAY 05, 2023 NHTSA Recall No. : 23V-325 Manufacturer Recall No. : Cummins 23E-030 Manufacturer Information : Manufacturer Name : Jayco, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 1,124 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2024 Jayco/Entegra Coach Ethos Class B, Expanse Class B, Solstice Class B, Swift Class B Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Cummins provided a list of affected generator serial numbers purchased by Jayco Inc. and our Regulatory Compliance Team determined the scope from our production records. Production Dates : SEP 30, 2020 – MAR 23, 2023 VIN Range 1 : Begin : 1FDRU8UG0NKA29264 End : 3C6URVUGXLE137011 ✔ Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and the Injection Pump Module (IPM) may have inadequate clamp force, possibly resulting in a gasoline leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gasoline leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : The cause of the issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gasoline. Involved Components : Part 573 Safety Recall Report 23V-325 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Hose, fuel Component Description : Gasoline fuel hose between the IPM and fuel filter Component Part Number : A064P026 Supplier Identification : Component Manufacturer Name : Cummins, Inc. Address : 301 Washington Street Box 3005, Mail Code 91630 Columbus Indiana 47202 Country : United States Chronology : 4/13/2023 Cummins notified Jayco Compliance by email of their Onan generator recall. 4/17/2023 The Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to CPAC. 4/19/2023 The Corrective Preventive Action Committee (CPAC) discussed the incident and elevated it to SSC. 4/27/2023 The Safety Steering Committee (SSC) met and voted to proceed with filing a safety recall with NHTSA. Jayco is not aware of any warranty claims or injuries related to this matter. Jayco received one related retail owner complaint. Description of Remedy : Description of Remedy Program : The remedy consists of inspection and replacement of the fuel hose and clamp. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco Inc. will file completion reports. How Remedy Component Differs from Recalled Component : The remedy fuel hose has a unique part number A073T925. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production at Cummins in February 2023. Recall Schedule : Description of Recall Schedule : Jayco Inc. will notify its dealers and affected retail owners. Part 573 Safety Recall Report 23V-325 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : JUN 02, 2023 – JUN 02, 2023 Planned Owner Notification Date : JUN 02, 2023 – JUN 02, 2023 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-325 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco, Inc. Submission Date : MAY 04, 2023 NHTSA Recall No. : 23V-325 Manufacturer Recall No. : Cummins20E-030 Manufacturer Information : Manufacturer Name : Jayco, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 1,124 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2024 Jayco/Entegra Coach Ethos Class B, Expanse Class B, Solstice Class B, Swift Class B Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Cummins provided a list of affected generator serial numbers purchased by Jayco Inc. and our Regulatory Compliance Team determined the scope from our production records. Production Dates : SEP 30, 2020 – MAR 23, 2023 VIN Range 1 : Begin : 1FDRU8UG0NKA29264 End : 3C6URVUGXLE137011 ✔ Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and the Injection Pump Module (IPM) may have inadequate clamp force, possibly resulting in a gasoline leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gasoline leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : The cause of the issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gasoline. Involved Components : Part 573 Safety Recall Report 23V-325 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Hose, fuel Component Description : Gasoline fuel hose between the IPM and fuel filter Component Part Number : A064P026 Supplier Identification : Component Manufacturer Name : Cummins, Inc. Address : 301 Washington Street Box 3005, Mail Code 91630 Columbus Indiana 47202 Country : United States Chronology : 4/13/2023 Cummins notified Jayco Compliance by email of their Onan generator recall. 4/17/2023 The Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to CPAC. 4/19/2023 The Corrective Preventive Action Committee (CPAC) discussed the incident and elevated it to SSC. 4/27/2023 The Safety Steering Committee (SSC) met and voted to proceed with filing a safety recall with NHTSA. Jayco is not aware of any warranty claims or injuries related to this matter. Jayco received one related retail owner complaint. Description of Remedy : Description of Remedy Program : The remedy consists of inspection and replacement of the fuel hose and clamp. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco Inc. will file completion reports. How Remedy Component Differs from Recalled Component : The remedy fuel hose has a unique part number A073T925. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production at Cummins in February 2023. Recall Schedule : Description of Recall Schedule : Jayco Inc. will notify its dealers and affected retail owners. Part 573 Safety Recall Report 23V-325 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : JUN 02, 2023 – JUN 02, 2023 Planned Owner Notification Date : JUN 02, 2023 – JUN 02, 2023 * NR – Not Reported
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