ACX-2304 External Fuse Box May Short Circuit – 2020-2022 Autocar ACX (Xpeditor)

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March 23, 2023 NHTSA CAMPAIGN NUMBER: 23V193000

External Fuse Box May Short Circuit

A fuse box that short circuits can cause an unexpected vehicle stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V193

Manufacturer Autocar, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 55

 

Summary

Autocar, LLC (Autocar) is recalling certain 2020-2022 ACX (Xpeditor) vehicles. The external fuse box may short circuit due to water intrusion.

 

Remedy

Dealers will mount the external fuse box vertically and install a shield, free of charge. Owner notification letters were mailed on May 18, 2023. Owners may contact Autocar’s customer service at 1-888-218-3611. Autocar’s number for this recall is ACX-2304. This recall is an expansion of previous recall number 22V-437.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


May 2023

SAFETY RECALL ACX-2304

 

SUBJECT:

Autocar, LLC has determined that a defect which relates to motor vehicle safety exists in certain Xpeditor (ACX) chassis. The external fuse box may short circuit due to water intrusion.

 

SAFETY RECALL INFORMATION:

This Recall bulletin provides instructions regarding the relocation of the external fuse box and the installation of a debris shield.

 

VEHICLES AFFECTED:

There are 55, 2019-2022 model year ACX (Xpeditor) chassis manufactured between June 29, 2019, and July 1, 2022, with non-sequential serial numbers in the range of 231350 through 238052. To determine if a vehicle is affected by this Recall, log in to the Autocar Warranty Management System at www.autocartruck.com. From the main menu, select “View Recalls/Service Programs” and look for the Autocar Recall number above. A spreadsheet file will be accessible with the VIN list of affected vehicles. Alternatively, to determine if a single vehicle is affected, select “VIN Profile” from the main menu in the Autocar Warranty Management System. In the “Chassis Number” field, enter the last 6 of the VIN. Once the VIN profile is displayed, scroll down to the “Recall/Service Program Information” section to determine if the Recall is open.

 

SERVICE RESPONSIBILITY:

Service sites must perform this Recall on affected vehicles at no charge to the owner regardless of vehicle mileage, age, or ownership. If a vehicle affected by this Recall is taken into or is currently in your vehicle inventory, or at your center for service, you must perform this Recall before the vehicle is sold or released to the owner.

 

REQUIRED PARTS:
(1) S8721024K001 Service Kit
(1) A8721276-001 Debris shield
(1) A8721289-001 Vertical bracket
(1) GZ220010-006 Three hole bracket
(1) S6610010-001 Cab tilt lever
(1) S8721025K001 Hardware kit
(1) 8500181 Flat washer
(5) 978435 Cable tie
(4) FE286225BW01 Locknut
(10) FE410125AW12 Bolt
(1) FE410137AW12 Bolt
(1) GZ040039-001 Wing nut
(1) GZ220044-001 Cable tie mount
(3) 220106-001 Cable tie edge mount

 

LOCKOUT/TAGOUT PROCEDURES:

CAUTION

Before entering the vehicle or vehicle body, read and follow OSHA regulations concerning entry and working in “CONFINED SPACE” OSHA 1910.146 and “LOCKOUT/TAGOUT” OSHA 1910.147. Follow OSHA regulations while performing any work on the vehicle. The vehicle must be disabled by the following steps before performing any work on the vehicle:

1. Place the transmission in NEUTRAL.

2. Set the parking brake.

3. Shut the engine OFF.

4. Lock cab doors, keep the key in your pocket. Block the wheels before entering the body or performing any work on the vehicle.

5. Turn the battery disconnect switch OFF, if equipped.

6. Completely drain the air from the primary/A system and secondary/B system by opening the drain valves on the air tanks themselves or by using the drain manifold if supplied. When draining the air tanks, do not look into the area where air is draining. Dirt or sludge particles may be expelled in the air stream and can cause eye injury.

7. Place magnetic “DANGER” signs on both cab doors before entering the body or performing any work on the vehicle.

8. Take proper precautions before working under the vehicle. Use ramps approved for the weight of your vehicle, or use floor jacks and stands. Never work under a vehicle supported by jacks alone. Always use jack stands to support the vehicle.

 

FUSE BOX MOUNTING INSTRUCTIONS

1. Follow all lockout/tagout procedures and verify the battery disconnect switch is in the “OFF” position. If the unit is not equipped with a battery disconnect switch, disconnect the battery cables beginning with the negative cables, followed by the positive cables.

2. Locate the external fuse box on the outboard side of the right upright (see Figure 1).

 

3. Locate the external fuse box, remove and discard the four mounting fasteners (see Figure 2).

 

4. Using three FE410125AW12 Bolts, install the A8721289-001 Vertical Bracket (see Figure 3).

 

5. Install three 220106-001 Cable Tie Edge Mounts onto the Vertical Bracket and four 978435 Cable Ties (see Figure 4).

6. Install four FE410125AW12 Bolts and three FE286225BW01 Locknuts (see Figure 4).

 

7. Install the GZ220010-006 Three Hole Bracket and two FE410125AW12 Bolts. Install FE286225BW01 Locknut and GZ220044-001 Cable tie mount with 978435 Cable tie and FE410137AW12 Bolt. Route and secure harnesses as illustrated (see Figures 5 and 6).

 

8. Using four FE410125AW12 Bolts, reinstall the FB3 Fuse Box (see Figure 7)

9. Install the new A8721276-001 Debris Shield, 8500181 Flat Washer and the GZ040039-001 Wing Nut (see Figure 4).

 

10. Locate the 2.75” Cab Tilt Level, remove and discard (see Figure 8).

 

11. Install the 1” S6610010-001 Cab Tilt Lever (see Figure 9).

 

12. Turn on the battery disconnect switch or re-connect the battery cables beginning with the positive connections followed by the negative connections.

13. Installation is complete.

 

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Chronology :

May 23, 2022, Autocar received information regarding a fuse box water intrusion related stall and began investigation. June 6, 2022, Autocar received information regarding a second fuse box water intrusion related stall. June 10, 2022, the stall condition information was presented to Autocar management team, and the decision was made to perform a voluntary safety recall. This was launched as 22V437. September 2022 Autocar personnel identified an additional unit that was not included in 22V437 that could benefit from the recall repair, we performed the repair and began internal research to identify additional units that may have been manufactured under deviation without the suspect part numbers. March 16, 2023, the results of the research were presented to Autocar management team and out of an abundance of caution, Autocar decided to perform a voluntary Safety recall.

 


ACX-2203 – External Fuse Box May Short Circuit – 2019-2022 Autocar Xpeditor (ACX)

 

ACX-2203 – External Fuse Box May Short Circuit – 2019-2022 Autocar Xpeditor (ACX)

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
AUTOCAR XPEDITOR 2020-2022

 


10 Associated Documents

Recall Acknowledgement

RCAK-23V193-9088.pdf 645.785KB

 


Defect Notice 573 Report

RCLRPT-23V193-7871.PDF 215.442KB

 


Remedy Instructions and TSB

RCRIT-23V193-0886.pdf 1541.765KB

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Safety Bulletin

RCSB-23V193-9574.pdf 1541.765KB

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Manufacturer Notices(to Dealers,etc) – Distributor

RCMN-23V193-5595.pdf 156.333KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V193-8473.pdf 142.839KB

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Manufacturer Reimbursement 2022-2024

RMRP-23V193-9182.pdf 618.64KB

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Recall Quarterly Report #1, 2023-2

RCLQRT-23V193-5479.PDF 211.127KB

 


Recall Quarterly Report #2, 2023-3

RCLQRT-23V193-4230.PDF 211.367KB

 


Recall Quarterly Report #3, 2023-4

RCLQRT-23V193-0676.PDF 211.458KB

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V193&docType=RCL

 


 

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