SRAN 606 – Brake Disc May Detach – 2023 Triumph Bonneville T120 & Bonneville T120 Black Motorcycles

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March 6, 2023 NHTSA CAMPAIGN NUMBER: 23V146000

Brake Disc May Detach

The detachment of the LHS brake disc can reduce brake performance, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V146

Manufacturer Triumph Motorcycles America, Ltd.

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 988

 

Summary

Triumph Motorcycles America, Ltd. (Triumph) is recalling certain 2023 Bonneville T120 and Bonneville T120 Black motorcycles. The left-hand side (LHS) brake disc may be improperly secured and can detach.

 

Remedy

Dealers will install a replacement damper and also replace the disc bolts, free of charge. Owner notification letters were mailed March 24, 2023. Owners may contact Triumph’s customer service at 1-678-854-2010. Triumph’s number for this recall is SRAN 606.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Triumph Recalls

 


Safety Recall Action Notice 606
Issue 1 – 03.2023

Front Left Brake Damper Replacement

 

Bulletin Number
606

 

Models Affected
Bonneville T120
Bonneville T120 Black

 

VIN Range
From BD2179 To BK4496

 

Background Information

Dealers are requested to install a replacement front left brake damper as described in the procedure below.

 

Customer Contact Instructions

NOTICE

STOP DELIVERY OF AFFECTED MOTORCYCLES IMMEDIATELY.
DO NOT deliver a motorcycle affected by this Safety Recall Action Notice to a customer until you have completed, or confirmed completion of, the procedures described in this Safety Recall Action Notice.
Delivering a motorcycle subject to an outstanding Safety Recall Action Notice may contravene local or national laws in your market, territory or country.

Identification of Affected Motorcycles
Bonneville T120 and Bonneville T120 Black motorcycles in the above VIN range.

 

Part Number
T2022911

Spares Kit, Left Brake Damper
Consisting of:
Damper, Brake Disc, LHS – Qty 1
Bolt, Disc, M8 x 30, Slv, Enc – Qty 5

 

Front Left Brake Damper Replacement

WARNING

Make sure the motorcycle is stabilised and adequately supported.
Do not support the motorcycle on any ancillary component, the exhaust system or any other non structural parts of the motorcycle frame.
A correctly supported motorcycle will help prevent it from falling.
An unstable motorcycle may fall resulting in motorcycle damage, serious injury or death.

 

WARNING

To avoid wheel damage, always support the wheel as instructed below. A dangerous riding condition leading to loss of motorcycle control and an accident could result if this warning is ignored.

 

NOTICE

The fixings securing the left hand brake disc to the wheel also secure the ABS pulser ring.
Note the orientation of the brake discs and the ABS pulser ring.

1. Raise and support the front of the motorcycle.

 

NOTICE

It is not necessary to disconnect the brake hoses.

 

2. Remove the caliper mounting bolts and slide the calipers off the discs. Support the brake calipers.

3. Loosen the pinch bolt at the lower end of the right hand fork.

4. Working from the right hand side, release and remove the wheel spindle which is threaded into the left hand fork.

5. Remove the front wheel, recovering the spacers from both sides.

6. Support the front wheel on suitable blocks to avoid damage to the wheel centre and right hand brake disc.

7. Remove and discard the left hand brake disc fixings and remove the ABS pulser ring and left hand brake disc.

 

Note:

  • The edge of the front brake damper is tapered and will fit in only one way. Note the orientation of the front brake damper for installation.

 

8. Remove the left hand brake damper, noting the alignment for installation.

 

9. Fit the new front brake damper from the kit to the front wheel as noted during removal, making sure the alignment mark on the damper aligns with the alignment mark on the wheel.

 

10. Locate the left hand brake disc and ABS pulser ring to the wheel as noted during removal.

 

NOTICE

Make sure the brake disc fixings are tightened in the three stage sequence detailed below.

11. Stage One: Fit new brake disc fixings from the kit. Tighten the fixings in the sequence below to 10 Nm.

12. Stage Two: Tighten the fixings in the sequence below to 22 Nm.

13. Stage Three: Tighten fixing 1 to 22 Nm.

 

Brake Disc Fixings Tightening Sequence

14. Lightly smear the front wheel spacers with grease and locate into the left hand and right hand sides of the hub.

 

15. Position the front wheel between the forks ensuring the wheel spacers remain in position on both sides.

16. Refit the wheel spindle from the right hand side and tighten to 65 Nm.

17. Lower the motorcycle to the ground and position the front wheel up against a fixed surface. Bounce the front suspension numerous times to allow the right hand fork to float to its natural position on the wheel spindle.

 

18. Tighten the fork pinch bolt to 23 Nm.

 

19. Thoroughly clean and degrease the brake discs.

20. Refit the front brake calipers as described in the Service Manual.

21. Check the operation of the front brake. Rectify as necessary.

22. Check the front wheel is free to rotate. If the front wheel is not free to rotate, contact Triumph Service.

WARNING

It is dangerous to operate the motorcycle with defective brakes.
The fault must be checked and rectified by a competent person with the specialist knowledge and technical understanding of motorcycles, such as an authorised Triumph dealer.
Riding with defective brakes may lead to a dangerous riding condition, leading to loss of motorcycle control which could result in serious injury or death.

 

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Chronology :

Jan’23:
Issue identified in production.
Root cause identified at supplier and assured parts to the line.
Clear VIN established at F5.
Confirmation of Start VIN.

Feb’23: Triumph Recall Committee agree to launch a voluntary in-service campaign.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
TRIUMPH BONNEVILLE T120 2023

 


9 Associated Documents

Recall Acknowledgement

RCAK-23V146-8061.pdf 645.998KB

 


Defect Notice 573 Report

RCLRPT-23V146-3330.PDF 214.248KB

 


Recall 573 Report – March 15, 2023

RCLRPT-23V146-7563.PDF 214.251KB

 


Remedy Instructions and TSB

RCRIT-23V146-3593.pdf 240.768KB

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Triumph – Dealer Notice – March 2023

RCMN-23V146-3008.pdf 392.293KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V146-1070.pdf 99.581KB

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ISSUED Renotification Notice

RCRN-23V146-5006.pdf 665.301KB

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ISSUED Renotification Notice

RCRN-23V146-3820.pdf 57.726KB

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Recall Quarterly Report #4, 2023-4

RCLQRT-23V146-1033.PDF 211.564KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V146&docType=RCL

 


 

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