Recall 0635 – Unintended Brake Light Illumination – 2019-2022 Harley-Davidson Trike & CVO Trike & 2020-2022 Touring & CVO Touring Motorcycles

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October 18, 2022 NHTSA CAMPAIGN NUMBER: 22V781000

Unintended Brake Light Illumination/FMVSS 108

Unintended illumination of the brake lights may confuse other drivers, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V781

Manufacturer Harley-Davidson Motor Company

Components EXTERIOR LIGHTING

Potential Number of Units Affected 199,419

 

Summary

Harley-Davidson Motor Company (Harley-Davidson) is recalling certain 2019-2022 Trike and CVO Trike and 2020-2022 Touring and CVO Touring motorcycles. Please refer to Addendum A for specific vehicle model details. The brake lights may illuminate without the rider applying the brakes. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Equipment.”

 

Remedy

Dealers will update the software on Touring and CVO Touring motorcycles. On Trike and CVO Trike motorcycles, a new pressure switch will also be installed. All repairs will be performed free of charge. Owner notification letters were mailed November 2, 2022. Owners may contact Harley-Davidson customer service at 1-800-258-2464. Harley-Davidson’s number for this recall is 0635.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Harley-Davidson Recalls

 


M1568

2023-04-05

M1568 (REV D): RECALL 0635 – TOURING AND TRIKE BRAKE LIGHT ACTIVATION

 

Purpose for Service Bulletin

This bulletin informs dealers that Harley-Davidson has decided that certain model year 2019-2022 Trike/CVO Trike vehicles (all models) and 2020-2022 Touring/Police Touring/CVO Touring vehicles (all models) vehicles may fail to conform to: Federal Motor Vehicle Safety Standard No. 108; Lamps, Reflective Devices, and Associated Equipment.

 

Motorcycles Affected

2019 to 2022 Trike and CVO Trike built on or before June 23, 2022.

2020 to 2022 Touring, Police Touring, and CVO Touring built on or before June 23, 2022.

NOTE

Touring, Police Touring, and CVO Touring affected vehicles require a Body Control Module (BCM) reflash ONLY and do NOT require the installation of a recall kit.

Trike and CVO Trike affected vehicles require a BCM reflash as well as the installation of a recall kit.

 

Markets Affected

All markets are affected.

 

Part Numbers

Refer to Table 2.

Table 2. Recall Kit Part Number

Item Description New Part No.
Kit, Recall, 0635, Signal, Brake Light 91500112

 

Table 3. DOT 4 Brake Fluid

Description Part Number Regions
DOT 4 Brake Fluid 41800770

U.S., Mexico, South America

91500091

Canada

41800772

Asia Pacific

41800773

EMEA

41800774

Russia

 

Full Service Bulletin bellow in PDF

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Chronology :

6/10/2021 – 10/28/2021 – Harley-Davidson’s Technical Subcommittee (TSC) investigated reports of brake lamps remaining illuminated on some MY20 Touring motorcycles. The TSC requested parts back from the field, engaged the suppliers and requested support in the investigation, and enlisted the support of H-D Engineering. Warranty and Customer Contact records were reviewed and analyzed. Based upon the information and data available (including the low frequency of known incidents and the fact that this condition can correct itself based on riding patterns/behavior), the TSC decided to close its investigation.

5/12/2022 – The TSC reopened its investigation after receiving reports that indicated a higher occurrence rate of this potential issue.

5/13/2022 – 8/24/2022 – The TSC reviewed updated Warranty and Customer Contact records. A software change was implemented at H-D assembly plants that eliminated this potential issue on future production. The TSC elected to monitor this issue monthly.

9/2/2022 – 9/13/2022 – After reviewing field data while in monitor status, the TSC moved this issue back to Active status. An updated search and analysis of warranty and customer contacts data was performed. The TSC escalated this issue to H-D’s Field Action Committee (FAC).

9/20/2022 – The FAC reviewed the TSC’s findings and analysis and escalated the matter to H-D’s Executive Decision Authority (EDA).

9/21/2022 – 10/10/2022 – The EDA met two times to discuss and review the information available. In addition, H-D reached out to NHTSA’s Office of Defect Investigation to discuss the circumstances associated with this issue.

10/11/2022 – Based upon the information developed during the investigation, the EDA authorized a voluntary recall to address this condition.

 


55 Affected Products

Vehicles

MAKE MODEL YEAR
HARLEY-DAVIDSON FLH 2021
HARLEY-DAVIDSON FLHP 2020-2022
HARLEY-DAVIDSON FLHR 2020-2022
HARLEY-DAVIDSON FLHRXS 2020-2022
HARLEY-DAVIDSON FLHT 2020-2022
HARLEY-DAVIDSON FLHTCUTG 2019-2022
HARLEY-DAVIDSON FLHTCUTGSE 2020-2022
HARLEY-DAVIDSON FLHTK 2020-2022
HARLEY-DAVIDSON FLHTK SHRINE 2021-2022
HARLEY-DAVIDSON FLHTKSE 2020-2021
HARLEY-DAVIDSON FLHX 2020-2022
HARLEY-DAVIDSON FLHXS 2020-2022
HARLEY-DAVIDSON FLHXSE 2020-2022
HARLEY-DAVIDSON FLHXST 2022
HARLEY-DAVIDSON FLRT 2019-2022
HARLEY-DAVIDSON FLTRK 2020-2022
HARLEY-DAVIDSON FLTRKSE 2022
HARLEY-DAVIDSON FLTRX 2020-2022
HARLEY-DAVIDSON FLTRXS 2020-2022
HARLEY-DAVIDSON FLTRXSE 2020-2022
HARLEY-DAVIDSON FLTRXST 2022

 


14 Associated Documents

Addendum A – Vehicle Information

RMISC-22V781-0145.pdf 110.817KB

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Noncompliance Notice 573 Report

RCLRPT-22V781-2876.PDF 216.771KB

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Recall Acknowledgement

RCAK-22V781-9375.pdf 646.962KB

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Recall 573 Report – Amendment 1

RCLRPT-22V781-4161.PDF 216.774KB

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Remedy Instructions and TSB

RCRIT-22V781-4737.pdf 921.054KB

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Remedy Instructions and TSB

RCRIT-22V781-9561.pdf 123.302KB

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Recall 573 Report – October 29, 2022

RCLRPT-22V781-1496.PDF 216.814KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V781-6395.pdf 203.972KB

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Recall 573 Report – November 29, 2022

RCLRPT-22V781-4929.PDF 216.958KB

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Remedy Instructions and TSB

RCRIT-22V781-1135.pdf 1000.043KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V781-6743.PDF 211.16KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V781-1198.PDF 211.262KB

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Remedy Instructions and TSB

RCRIT-22V781-8111.pdf 1000.653KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V781-8027.PDF 211.351KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V781&docType=RCL

 


 

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Last update on 2024-07-11 / Affiliate links / Images from Amazon Product Advertising API

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