FL953 – Insufficient Rear Panel Joint Strength – 2020-2023 Thomas Built Saf-T-Liner HDX School Buses

“This site contains affiliate links for which OEMDTC may be compensated”

September 14, 2022 NHTSA CAMPAIGN NUMBER: 22V688000

Insufficient Rear Panel Joint Strength/FMVSS 221

A school bus panel with insufficient joint strength may separate during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 22V688

Manufacturer Daimler Trucks North America, LLC

Components STRUCTURE

Potential Number of Units Affected 1,259

 

Summary

Daimler Trucks North America LLC (DTNA) is recalling certain 2020-2023 Thomas Built Saf-T-Liner HDX school buses. The rear exterior side-body panel was manufactured with insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, “School Bus Body Joint Strength.”

 

Remedy

Dealers will add additional mechanical fasteners to secure the joints, free of charge. Owner notification letters were mailed November 11, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall FL953.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


November 2022
FL953A
NHTSA #22V-688 (School Bus)
Transport Canada #2022-516 (School Bus)

Subject: Thomas Built Buses Saf-T-Liner HDX Exterior Side Joint

Models Affected: Specific model years 2020-2023 Thomas Built Buses Saf-T-Liner HDX school buses manufactured March 25, 2019, through July, 11, 2022.

 

General Information

Daimler Truck North America LLC (DTNA), on behalf of its wholly owned subsidiary, Thomas Built Buses, has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.

The rear exterior side sheet joints on certain Thomas Built Buses Saf-T-Liner HDX school buses built with 20-gauge side sheet panels and certain fastener configurations.

Additional mechanical fasteners will be added to the joints on affected vehicles. Repairs will be performed by Daimler Truck North America authorized service facilities.

There are approximately 1,289 vehicles involved in this campaign.

 

Additional Repairs

Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.

Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.

 

Work Instructions

Please refer to the attached work instructions.

 

Replacement Parts

Replacement parts are now available and can be obtained by ordering the kit and/or part number(s) listed below from your facing Parts Distribution Center.

If our records show your dealership has ordered any vehicle(s) involved in campaign number FL953, a list of the customers and vehicle identification numbers will be available on DTNA Portal. Please refer to this list when ordering parts for this recall.

Table 1 – Replacement Parts for FL953

Campaign Number Part Description Part Number Qty.
FL953A TAPPING SCREW TBB 69003249 22 ea
BLANK COMPLETION STICKER WAR260 1 ea

Table 1

 

Exterior Side Sheet Joint Reinforcement

1. Park the vehicle on a level surface, shut down the engine, and set the parking brake. Chock the tires.

NOTE: The main power disconnect switch (MPDS) is located in the battery box compartment.

2. Turn the MPDS to the OFF position.

3. Disconnect the negative battery cables at the batteries.

4. Locate the rear upper exterior side sheet joints. See Fig. 1.

 

IMPORTANT: Seven screws are to be installed on the rear top side sheet joint. Figure 2 shows the locations of the additional screws.

5. Starting with the top joint, place a straight edge vertically along the centerline of the existing screws, and mark the center point between each screw. Make sure that each mark is in the exact center, and vertically in alignment with the existing screws.

6. Use a number-19 drill bit to drill seven holes in the marked locations.

7. Paint the screws (69003249) with the same colour (school bus yellow, typical) as that of the vehicle body.

8. Install the seven screws, shown in Fig. 2. Tighten the screws so they are fully seated.

9. Repeat the steps 5 through 8 to install four screws on the middle rear side sheet joint, as shown in Fig. 3.

 

10. Repeat the steps 5 through 9 to install the screws on the other side of the vehicle.

11. Connect the negative battery cables to the battery.

12. Turn the MPDS to the ON position.

 


Chronology :

On or about August 16 2022, Thomas Built Buses identified a school bus built with rear exterior 20-gauge side sheet joints with lower than expected tensile strength. These side sheet joints were identified during a periodic joint strength verification test. Thomas Built Buses immediately began an investigation to determine the scope and potential impact of this verification finding. On August 26 2022, Thomas Built Buses continued working to identify potentially affected vehicles and conducting additional testing. On September 9 2022, DTNA decided to initiate a voluntary noncompliance recall for certain Thomas Built Buses HDX school buses built with these 20-gauge side sheet joints and with the certain configuration of fasteners that may not meet the joint strength requirements of FMVSS 221 S5.1.

 


4 Affected Products

Vehicle

MAKE MODEL YEAR
THOMAS BUILT BUSES SAF-T-LINER HDX 2020-2023

 


10 Associated Documents

Defect Information Report

RMISC-22V688-5134.pdf 697.477KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [681.13 KB]

 


Recall Acknowledgement

RCAK-22V688-1386.pdf 645.538KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [630.41 KB]

 


Noncompliance Notice 573 Report

RCLRPT-22V688-2425.PDF 241.93KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [236.26 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V688-4249.pdf 129.446KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [126.41 KB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V688-0221.pdf 304.342KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [297.21 KB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V688-1598.pdf 551.717KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [538.79 KB]

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22V688-2429.PDF 211.157KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.21 KB]

 


Recall 573 Report – March 24, 2023

RCLRPT-22V688-2830.PDF 213.614KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [208.61 KB]

 


Recall Quarterly Report #2, 2023-1

RCLQRT-22V688-8934.PDF 211.257KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.31 KB]

 


Recall Quarterly Report #3, 2023-2

RCLQRT-22V688-9841.PDF 211.343KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.39 KB]

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V688&docType=RCL

 


 

Bestseller No. 1
Gorilla Heavy Duty Construction Adhesive, 7 Ounce Squeeze Tube, White, (Pack of 1)
  • ALL WEATHER: Great for Indoor & Outdoor use
  • FAST GRAB: Holds in 30 seconds
  • PAINTABLE
  • GAP FILLING
  • LOW ODOR
Bestseller No. 2
Liquid Nails Adhesive LN903 Heavy-Duty Liquid Nails Construction Adhesive, 10 oz
  • Strong bond will outlast project
  • Waterproof and weatherproof
  • Bonds a wide range of construction materials
  • Exceptional holding power
  • 10-ounce cartridge; Specifications: ASTM C-557
SaleBestseller No. 3
Gorilla Max Strength Clear Construction Adhesive, 2.5 Ounce Squeeze Tube, Clear, (Pack of 1)
  • OUR STRONGEST Construction Adhesive Formula - 2X Stronger than Gorilla Heavy Duty Construction Adhesive Ultimate.
  • DRIES CRYSTAL CLEAR
  • 100% WATERPROOF and works under water
  • Incredibly durable in ALL WEATHER situations
  • REPOSITIONABLE, GAP FILLING, PAINTABLE, EASY TO DISPENSE
SaleBestseller No. 4
Loctite PL Premium Polyurethane Construction Adhesive, Versatile Construction Glue for Wood, Concrete, Stone, Metal & More- 10 fl oz, Cartridge, 1 Pack
  • All Purpose: One component polyurethane-based adhesive that covers a wide variety of projects and bonds to most materials for consistently successful results
  • 3X Stronger: 3 times as strong as ordinary construction adhesives and stronger than many substrates it joins together
  • Versatile: Ideal for sub floor installations and bonds to most common construction materials such as wood, OSB, drywall, brick, concrete, masonry, stone, foam insulation, metal, ceramic, PVC, and more
  • Interior and Exterior: Paintable adhesive with no strong solvent odor that sets in 30 minutes and fully cures in 24 hours for projects inside and out
  • Weather Resistant: Waterproof and can be applied directly to wet and frozen surfaces without shrinking and cures in cold temperatures
Bestseller No. 5
Gorilla Heavy Duty Construction Adhesive, 9 Ounce Cartridge, White, (Pack of 1)
  • TOUGH, VERSATILE, and WATER-RESISTANT – Provides a long-lasting, heavy duty bond.
  • FAST GRAB: Holds in 30 seconds.
  • PAINTABLE & FLEXIBLE.
  • LOW ODOR and VOC Compliant.
  • BONDS virtually everything, including wood, drywall, ceramic, tile & more.
SaleBestseller No. 6
Liquid Nails LN-903 12 Pack Heavy Duty Construction Adhesive, Tan
  • Liquid Nails Heavy Duty Construction Adhesive is a multi-purpose, low-solvent, high-strength construction adhesive specially formulated to provide the professional and do-it-yourselfer excellent adhesion and extended working time.
  • Certified by UL Environment to meet the GREENGUARD Gold Standard as a low emitting material.
Bestseller No. 7
Gorilla Heavy Duty Ultimate Construction Adhesive, 9 Ounce Cartridge, White, (Pack of 1)
  • OUR MOST DURABLE FORMULA: Higher Average Bond Strength Compared to Gorilla Heavy Duty Construction Adhesive on Popular Surfaces
  • INSTANT GRAB: Easy to Dispense Paintable Formula Holds in 30 seconds
  • WORKS UNDER WATER: Tough, Versatile & 100% Waterproof
  • GAP FILLING: Flexible, Shrink Proof Formula
  • BONDS: Wood, Drywall, Plaster, Ceramic, Concrete, Masonry, Foamboard, and More!
Bestseller No. 8
Liquid Nails Interior Projects Construction Adhesive Off-White, 10 oz
  • Strong durable bond
  • Bonds most common building materials
  • Bond remains flexible
  • Low odor
  • 10-ounce cartridge; Coverage: 30 lineal feet using a 1/4-inch bead; Specifications: ASTM C-557
Bestseller No. 9
Yeardera Heavy Duty Construction Adhesive, 7.4 Ounce Cement Glue Squeeze Tube, Versatile Construction Glue for Tile, Floor, Stone, Wood, Wall & More, Pack of 1 (7.4, Ounces)
  • Super Stickiness: Experience the ultimate in adhesive strength with our heavy duty construction adhesive. Designed for both indoor and outdoor applications, it's built to withstand the toughest elements. From freezing temperatures as low as 40°F to scorching heat up to 104°F, this construction glue maintains its incredible stickiness without the worry of cracking.
  • User-Friendly: Say goodbye to complicated tools! Yeardera construction adhesive heavy duty is designed for easy application—no caulking gun needed. With its moderate consistency, it's a breeze to squeeze out just the right amount. Plus, our pointed-nose cap provides precise dosage control for even application every time.
  • All Purpose: Transform your project with Yeardera tile adhesive, engineered to bond a multitude of building materials with ease. From wood and plywood to MDF and ceramic tiles, construction glue sticks them all—even on uneven, rough, and vertical surfaces.
  • Safe and Non-toxic: Our cement glue for concrete is formulated with an exclusive formula and subjected to rigorous testing, obtaining MSDS, SGS, and various safety certifications. It's a Low odor, environmentally friendly heavy duty glue, making it safe for individuals of all ages, including the elderly, children, and pets.
  • Outstanding Customer Service: Your satisfaction is our utmost concern. If you are not satisfied with concrete adhesive you received, or if the ceramic tile adhesive overflows due to the shipping process, please feel free to contact us, and we will be happy to provide you with replacement or refund, guaranteeing your complete contentment.
SaleBestseller No. 10
Gorilla Max Strength Clear Construction Adhesive, 9 Ounce Cartridge, Clear, (Pack of 2)
  • OUR STRONGEST Construction Adhesive Formula - 2X Stronger than Gorilla Heavy Duty Construction Adhesive Ultimate.
  • DRIES CRYSTAL CLEAR
  • 100% WATERPROOF and works under water
  • Incredibly durable in ALL WEATHER situations
  • REPOSITIONABLE, GAP FILLING, PAINTABLE, EASY TO DISPENSE

Last update on 2024-04-12 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...