CAMPAIGN

25-01-082G

NOVEMBER 2025

GV60 (JW1 EV)

LED HEADLAMP AIMING INSPECTION & ADJUSTMENT
(SERVICE CAMPAIGN 918G)
 IMPORTANT
Retailers must perform this service campaign on all affected vehicles prior to retail delivery to a
guest and whenever an affected vehicle is in the shop for any maintenance or repair.
Access the “Vehicle Information” screen via WebDCS to identify open campaigns.
Description: Certain GV60 (JW1 EV) vehicles may have headlamps that are not optimally adjusted,
although the vehicles and headlamps meet required standards and aiming requirements. This bulletin
provides instructions for inspecting and performing minor adjustments to the headlamp beams.

Applicable Vehicles:
2026

GV60 (JW1 EV)

07/09/2025 – 08/25/2025

NOTICE
To avoid any potential damage to Genesis EVs, Genesis EV repairs can only be performed by EV
certified Genesis retailers.

Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair

SST Information:

Centerline Laser

09964-C1200

Website:
https://genesisessentialtools.com/
Email:
[email protected]

Smart Cruise
Control (SCC)
Tripod

09964-C1300

Phone: 1-855-763-6630
Hours: 7 AM – 7 PM CST

Required Equipment/Supplies:

Tape Measure

NOT required, but can
be useful

Yardstick Ruler

Blue Painter’s
Tape, Masking Tape,
or Duct Tape

Commercially
available

Any tape
may be used

Permanent Marker

Sharpie (or similar)

Tempered
Hardboard/Metal
Shims,
12” x 12”, 1/8” thick

Approx. 20 pieces
required

TSB #: 25-01-082G

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Warranty Information:

50D299R0
GV60
(JW1 EV)

Headlamp Aiming Inspection
and Adjustment

0.3
M/H

92102-CU050
B31
ZZ7
Headlamp Aiming Inspection
1.0
50D299R1 and Adjustment + Workstation
M/H
Setup
NOTE 1: Submit claim on Claim Entry Screen as “Campaign” type.
NOTE 2: If a part is found in need of replacement while performing this campaign and the affected
part is still under warranty, submit a separate claim using the same repair order. If the affected part is
out of warranty, submit a Prior Approval request for goodwill consideration prior to performing the
work.
NOTE 3: This TSB includes repair validation photos. Op times include VIN, mileage, and repair
validation photo(s) as outlined in the Digital Documentation Policy.
NOTE 4: Please note that op code 50D299R1 for 1.0 M/H is for BOTH setting up the technician
station’s area for headlamp aiming and for the service procedure of headlamp aiming. If a new station
needs to be setup and headlamp aiming be performed, please claim 1.0 M/H. If station is already
setup based on a previous vehicle being repaired, please claim op code 50D299R0 for 0.3 M/H.
Submitted claims where dealers already have the station setup, but are claiming 1.0 for BOTH
setup and headlamp aiming, are subject to chargeback.
Service Procedure:

DIGITAL DOCUMENTATION
This TSB includes repair validation photos. Refer to the latest Warranty Digital Documentation
Policy for requirements.

NOTICE
Applying the recommended torque to all fasteners is essential to reduce potential issues from
occurring after the service procedure.

Table of Contents
•

Headlamp Beam Aiming: Workstation Setup ............................................................................4

•

Headlamp Beam Aiming: Validation/Adjustment ......................................................................8

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•
•

Information
Once the headlamp aiming/adjustment station is set up as described in this procedure it may
be used for multiple vehicles.
Ensure each vehicle’s tires are inflated to proper specification prior to performing headlamp
aiming/adjustment.

Vehicle Alignment to Wall or Screen:
Low Beam Center Marking
(small circle ‘O’)
118 1/8 in.
(300 cm)
Wall/
Screen

Floor

1.

Park the vehicle on a flat surface facing a wall
or screen.

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Wall at least 8 ft.
(250 cm) wide

Information

Park more than 118 1/8 in. (300 cm) from
the wall to allow space to apply tape to
the floor in step 3.
Ensure wall or screen is wide enough to
display both left and right headlamp
beams, at least 8 ft (250 cm) wide.
2.

Check the tire pressure of all 4 tires and
confirm they are inflated to the correct
specifications, approx. 38 psi. Adjust as
needed.

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3.

Measure 118 1/8 in. (300 cm) from the wall
and apply 2 pieces of tape (masking tape,
duct tape, or equivalent) onto the floor
approximately 42 in. (106 cm) apart.
118 1/8 in.
(300 cm)

4.

Drive the vehicle towards the 2 tape marks on
the floor and measure 118 1/8 in. (300 cm)
from the low beam center marking to the
wall/screen.
Confirm both the left and right low beam
center markings are 118 1/8 in. (300 cm)
away from the wall/screen. This will ensure
the vehicle’s headlamps are parallel with the
wall/screen.

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Wall / Screen

Approx. 42 in.
(106 cm)

118 1/8 in.
(300 cm)

Floor

A

Tape

Information

The low beam center marking is an
imprinted circle on the upper part of the
headlamp, shown in the photos.

If the marking is difficult to find, it can be
easier to see when viewing from different
angles.

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5.

Apply a piece of tape onto the floor near the
center of each tire. Using a Sharpie or similar
marker, draw a line on the tape aligning with
the center of the wheel as shown.

Floor Level Validation:
1.

Move the vehicle away from the marked tape
pieces.

2.

Connect the laser to the tripod (A) and position
it near one of the 4 marked tape pieces (B)
on the floor.

3.

Turn the laser ON and confirm it is projecting a
constant horizontal beam.
Adjust the tripod tilt if necessary until the laser
is projecting a constant beam to all 4 corners.

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Projected Laser
Beam

B

Information

The laser is a self-leveling system. As
long as there is a constant beam, it is
projecting a horizontal line.

TSB #: 25-01-082G

A

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4.

Adjust the laser to any desired height, for
example, 32 in. (81 cm), and then tighten the
tripod legs and laser to ensure the setting
does NOT change.

5.

Take measurements at the remaining 3 tape
markings on the floor.

6.

Compare the four height measurements.

7.

•

If all 4 measurements match, then the
floor is level. Proceed to Headlamp Beam
Aiming: Validation/Adjustment.

•

If the measurements do NOT match, then
proceed to the next step.

A measurement of 32 3/8 in. (82 cm) indicates
this corner (C) has a slight dip in the floor. This
corner requires three (3) 1/8 in. shims to
make it level with the other corners.

Example of Measurements & Shimming

Place the required shims on the floor where
the tire will sit. Tape the shims down with duct
tape to prevent slippage and save the setup
for the next vehicle.

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32 3/8”

32”

C

Information

This is ONLY an example. There may be
cases when multiple corners require
shimming.
32”

TSB #: 25-01-082G

32”

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•
•

1.

Information
Before starting this procedure, ensure that the Headlamp Beam Aiming: Workstation Setup
has been completed.
Ensure each vehicle’s tires are inflated to proper specification prior to performing headlamp
aiming and adjustment.

Drive the vehicle into the area prepared in the
setup procedure, aligning the tires within the
four tape markings on the floor.
If applicable, ensure any shimming done
during measurement and leveling is under the
tire and does NOT slip out.

2.

3.

Ensure both the left and right low beam center
markings (A) are at 118 1/8 in. (300 cm) from
the wall/screen.

Apply a piece of tape next to the low beam
center marking (A) on both headlamps.

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A

A

Information

This will make it easier to align the laser
beam on the headlamps.

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4.

Position the tripod and laser centered directly
in front of the vehicle at 59 1/16 in. (150 cm)
from the low beam center marking (A) on the
headlamps.

A
59 1/16 in.
(150 cm)

Turn on the laser beam (B) and adjust to
ensure it is evenly crossing the low beam
center markings (A) on both headlamps.

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B

Information

A

This will confirm that the vehicle is level.
5.

Using a tape measure, measure the height of
the laser beam to the ground or top of shims
(if applicable). This measurement is the
ground clearance of the headlights.

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~32 1/16 in.
(81 cm)

Information

If the tire is shimmed then the ground
level is the top of the shim.
•

6.

Ground clearance height (approx.) =
32 1/16 in. (81 cm)

Project the laser beam onto the wall at this
height, and apply masking tape on the wall
along the laser beam line (C) as shown.

C
7.

Remove the masking tape from the
headlamps, and turn ON the low beam
headlamps.

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8.

Confirm that the top of BOTH headlamp
beams, also known as the cut-off line (D), is
NO higher than the taped line on the wall,
which matches the ground clearance
measured in step 5.

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Information

The cut-off line is defined as the
boundary line between the brightest part
and the darkest part of the headlamp
beams shining on the wall.
If the cut-off line needs to be adjusted
higher or lower, it is best to concentrate
on the brightest part of the beam (E),
approx. 4 1/8 in. (10.5 cm) to the right
from where the notch ends.
9.

D

D
(0% brightness)

notch

100%(brightness)

~4 1/8 in. (10.5 cm)

E

To adjust the headlamp beams, insert a long
Phillips screwdriver into either adjusting hole
(F) and turn it clockwise or counterclockwise
to adjust.

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Information

Perform headlamp beam adjustment with
vehicle unoccupied. The vehicle MUST
be empty.

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Information

F

Back of RH Headlamp

GV60 has 2 separate adjusting holes:
1 to adjust the height of the beam, and
1 to adjust the level.

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10.

DIGITAL
DOCUMENTATION

Using the STUI camera function, take a
photo of the new headlamp beams
aligned correctly on the wall/screen from
the driver’s seat.
Upload the photo to STUI.
NOTE: If the STUI camera function is
NOT used, write the last 6 digits of the
VIN and date of repair on a piece of
paper to include in the photo.
11.

The service procedure is now complete.

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Information

If possible, leave the tape markings and
shims in place so the steps done in
Headlamp Beam Aiming: Workstation
Setup do NOT have to be repeated for
the next vehicle.
Repeat the entire Headlamp Beam
Aiming: Validation/Adjustment
procedure for each applicable vehicle.
Be sure to follow all steps, including laser
beam projection/measurement, as the
headlamp beam alignment height may
differ slightly for each vehicle.

TSB #: 25-01-082G

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