NHTSA ID Number: 11021934
Manufacturer Communication Number: 36920
TSB/Document Date: 2025-08-18
Summary
This is a Technical Journal: Check engine light and DTC - ECM P061C48/P060C48. Change engine oil and filter.
246
L5
BL5KERS
2022-2026
-
202122-202520
246
M1
BM1KERS
2025-2026
-
202417-202519
256
06
B06KERS
2020-2026
-
201946-202520
256
L5
BL5KERS
2022-2026
-
202122-202520
256
M1
BM1KERS
2025-2026
-
202417-202519
536
K7
BK7KERS
2022-2026
-
202146-202520
536
K8
BK8KERS
2022-2026
-
202146-202520
536
K9
BK9KERS
2021-2026
-
202020-202520
Page 2 of 130
Sales
Body
Gear
Steer
Model Year
Plant
2025-07-23
Technical Journal 36920.9.0
Type
Eng
Eng
Desc
Chassis
range
Struc Week
Range
536
L1
BL1KERS
2021-2026
-
202020-202520
536
L3
BL3KERS
2023-2026
-
202222-202520
536
L5
BL5KERS
2022-2026
-
202122-202520
Sales
Body
Gear
Steer
Model Year
Plant
SERVICE:
Do not replace any parts before steps 1-7 have been performed:
•
Note: this is not a repair method, it is a triggering attempt for the DTC.
1. Clear the DTC.
2. Rev the engine at a standstill to 1500-2200 RPM, maintain RPM for 10 seconds.
3. Release pedal to idle, wait 3 seconds.
4. Repeat steps 2-3 10 times.
5. Check if DTC has re-occurred.
6. If not, take a short test drive and repeat step 2-5, after the test drive.
7. If the DTC doesn’t re-occur, release the car to the customer.
If a DTC occurs before the entire cycle 1-7 is completed, there is no need to go through the entire
cycle again.
If the DTC re-occurs, follow the instructions/guidelines below:
Change the intake camshaft
•
•
* Use the method in attachment TJI-531608-SPA1_en-US.pdf or TJI-531608-CMA_en-US.pdf
for the applicable model.
An anodized sleeve has been introduced at the engine plant.
Observe: only hand tools should be used according to VIDA methods, otherwise parts can be
damaged.
* If a camshaft is replaced or the cylinder head is disassembled, the camshaft oil seals must always
be replaced.
The camshaft should be replaced if the sleeve is axially locked. Compare with the attached files:
OK: TJ_36920_1.MOV
NOK: TJ_36920_2.MOV
Wear on the outside of the camshaft is not a reason to replace the part. Compare with the attached
file TJ_36920_1.PNG.
2025-07-23
Page 3 of 130
Technical Journal 36920.9.0
If a vehicle comes in for a repeat repair with the same DTC, and the intake camshaft has not been
replaced previously, then replace the intake camshaft.
*If a vehicle built between structure week 2022w01 and 2022w34 has had the same DTC multiple
times and the camshaft sleeve is not locked, replace the intake camshaft.
If the VVT pulley seems loose or has free play, it is not a reason to replace the part. Compare with
the attached file TJ_36920_3.mp4.
Warranty claim info:
To get a warranty claim accepted for a job described in this TJ, use the corresponding VST OP
number stated in this TJ.
Note that the TJ number must be stated in the repair order text.
NOTE: Your warranty claim will be rejected if the procedure in this TJ is not followed. This will be
followed using warranty claim control.
VST Operation Number
VST Operation Number
Description
98783-2
Camshaft sleeve acc.to TJ.
36001-2
Diagnostic trouble codes read / reset / known Diagnostic trouble codes with VIDA
99922-2
General Reimbursement acc to TJ
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report” and sub concern area “Support needed”, use function group 2154.
To view TJ attachments continue to next page. This TJ has three attachments
and one video file.
Page 4 of 130
2025-07-23
Technical Journal 36920.9.0
2025-07-23
Page 5 of 130
Volvo
Car Customer Service
Title
Camshaft bushing
Action
Issue
1
TJ Instruction VCC-531608-2
Replacement
Date
2025-03
Reason
First issue
Affected vehicles
Model year Model
EX40 / XC40
2023 -
Materials
Abrasive cloth
Isopropanol
Chemical gasket
Description
Support
Counterhold
Hook wrench
L-hook
Cleaning tool
Designation
Putty knife (plastic)
Engine
L1, K9
Qty.
2
2
1.0
Materials
Part No.
9511024
1161771
Special tools
Part No.
999 7680
999 7718
981 4129
951 2943
999 7505
Equipment
Part No.
Notes
Page
1 ( 60 )
Operation number:
98783-2
TJ Instruction VCC-531608-2
Page 2 ( 60 )
Removal
Note! Removal steps in this procedure may
contain installation details.
Illustrations in the information may be reused
from previous models and may therefore
deviate as regards the background's motif. The
technical content relevant to the operation is,
however, always correct.
See information on safety information fuel
system , refer to:
General Safety Information
2 - Engine with mountings and equipment
23 - Fuel system
230 - general
Inactive
Functional availability is limited.
TJ Instruction VCC-531608-2
Page 3 ( 60 )
TJ Instruction VCC-531608-2
Page 4 ( 60 )
Release the lock.
Remove the marked part.
Remove the fuse for the fuel pump (FP).
TJ Instruction VCC-531608-2
Page 5 ( 60 )
Activation
Start and run the engine at idle until it stops.
Perform mid voltage battery, disconnecting and
connecting , refer to:
Cleaning, Inspection and Adjustment
3 - Electrical system
31 - Battery and mounting
311 - battery
Loosen the screws.
Remove the marked part.
TJ Instruction VCC-531608-2
Page 6 ( 60 )
Disconnect the connector.
Loosen the clips.
Loosen the hose clamp.
Remove the marked part.
TJ Instruction VCC-531608-2
Page 7 ( 60 )
Loosen the hose clamp.
Remove the marked part.
Remove the clips.
Remove the marked part.
TJ Instruction VCC-531608-2
Page 8 ( 60 )
Fold marked part aside.
Remove the screws.
Remove the marked part.
Torque:
Air deflector to upper radiator member ,
5 Nm
TJ Instruction VCC-531608-2
Page 9 ( 60 )
Disconnect the connectors.
Undo the hose from the connection.
TJ Instruction VCC-531608-2
Page 10 ( 60 )
Remove the screws.
Remove the marked parts.
Torque:
M6 , 10 Nm
Installation
Apply grease on the area indicated.
TJ Instruction VCC-531608-2
Page 11 ( 60 )
Continue the removal following the steps below.
Remove the screws.
Torque:
M6 , 10 Nm
Disconnect the connectors.
TJ Instruction VCC-531608-2
Page 12 ( 60 )
Remove the screws.
Torque:
M5 , 5 Nm
Disconnect the connector.
Fold the cable harness aside.
TJ Instruction VCC-531608-2
Page 13 ( 60 )
Disconnect the connector.
Loosen the clips.
Release the locks.
TJ Instruction VCC-531608-2
Page 14 ( 60 )
Warning! Be prepared to collect escaping
fluid.
Depress the locking devices.
Undo the hoses from the connections.
Extra information
On both sides.
TJ Instruction VCC-531608-2
Page 15 ( 60 )
Continue the installation following the steps below.
Disconnect the connector.
Release the locks.
Undo the hoses from the connections.
TJ Instruction VCC-531608-2
Page 16 ( 60 )
Remove the clips.
Release the locks.
Undo the hoses from the connections.
Fold marked parts aside.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-531608-2
Page 17 ( 60 )
Remove the screws.
Disconnect the connector.
Loosen the clip.
Fold marked parts aside.
Torque:
M6 , 10 Nm
1 . Undo the hose from the connection.
2 . Loosen the marked details from the clip/
clips.
3 . Remove the screw.
4 . Turn in direction of arrow until stop.
5.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-2
Page 18 ( 60 )
Remove the screws.
1.
2.
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TSB/Document ID: 36920
Replacement Service Bulletin Number:
MFR Communication Date: 2025-07-24
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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