NHTSA ID Number: 10252662
Manufacturer Communication Number: TSB 24-2059
TSB/Document Date: 2024-04-04
Summary
This article supersedes TSB 23-2351 to remove 2023 F-150 10R80 and 10R80 MHT vehicle applications. The 2023 F-150 10R80 and 10R80 MHT vehicles will be the subject of a separate article. Some 2021-2022 F-150, 2022-2023 Expedition/Navigator/Mustang
and 2020-2023 Transit/Explorer/Aviator vehicles equipped with a 10R80/10R80MHT transmission may exhibit a harsh/delayed engagement and/or harsh/delayed shift, an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes that are stored in the powertrain control module (PCM) or transmission control module (TCM). This may be due to the software in the powertrain control module (PCM) or transmission control module (TCM), the transmission solenoid ID strategy, sticking valves in the main control valve body and/or axial movement of the CDF clutch cylinder (7H351) sleeve.
S
TECHNICAL SERVICE BULLETIN 24-2059
10R80/10R80 MHT Automatic Transmission - Harsh/Delayed Engagement BM
And/Or Harsh/Delayed Shift - Main Control Break-In Capable
This bulletin supersedes 23-2351. Reason for update: remove 2023 F-150 vehicle applications
Model:
Ford Transmission/Transaxle: 10R80
2022-2023 Expedition
2020-2023 Explorer Transmission/Transaxle: 10R80
Transmission/Transaxle: 10R80 MHT
2021-2022 F-150 Transmission/Transaxle: 10R80
Transmission/Transaxle: 10R80 MHT
2022-2023 Mustang Transmission/Transaxle: 10R80
2020-2023 Transit Transmission/Transaxle: 10R80
LincoIn Transmission/Transaxle: 10R80 MHT
2020-2023 Aviator
2022-2023 Navigator | Transmission/Transaxle: 10R80
Markets: Published by Ford North America
Issue: Some 2021-2022 F-150, 2022-2023 Expedition/Navigator/Mustang and 2020-2023 Transit/Explorer/Aviator
vehicles equipped with a 10R80/10R80 MHT transmission may exhibit a harsh/delayed engagement and/or
harsh/delayed shift, an illuminated MIL with DTC P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771,
P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735,
P0736, PO76F, PO7D9, P0O7F6 and/or PO7F7 stored in the PCM or TCM. This may be due to the software in the PCM or
ICM, the transmission solenoid ID strategy, sticking valves in the main control valve body and/or axial movement of the
CDF clutch cylinder (7H351) sleeve. To correct the condition, follow the Service Procedure to identify and correct the
condition.
Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:
+ One of the following vehicles:
- 2021-2022 F-150
- 2022-2023 Expedition/Navigator/Mustang
- 2020-2023 Explorer/Aviator/Transit
+ One of the following transmissions:
- 10R80
- 10R80 MHT
+ At least one of the following conditions:
- DTC P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771, P0772, P2700, P2701,
P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735, P0736,
PO76F, P07D9, P07F6 and/or PO7F7
- Harsh engagement
- Delayed engagement
- Harsh shift
- Delayed shift
Parts - All Vehicles - Main Control Overhaul
Service Part Claim Package Order Number in D ipti
Number Quantity Quantity Package escription
W712658-S439 Solenoid Retaining Plate Bolt
wiz7n1t34A [1 [11 [Park Override Bolt (Expedition/Navigator)
XT-12-QULV As Needed As Needed Motorcraft® MERCON® ULV Automatic
Transmission Fluid
Parts - All Vehicles - Main Control Overhaul - Parts To Inspect And Replace Only If Necessary
Service Part |Claim Package Order |Number in anti,
HLS2-7A191- IfNeeded | If Needed Fluid Pan Gasket (10R80)
LIMZ-7F396- IfNeeded | If Needed Fluid Pan Gasket (10R80 MHT)
HL3Z-7A098- | If Needed If Needed 1 Fluid Filter (10R80 F-
A 150/Expedition/Navigator/Mustang/Explorer)
LK4Z-7A086- IfNeeded | If Needed Fluid Filter (1080 Transit)
LIMZTN265-) IfNeeded | If Needed Fluid Pan To Case Seals (10R80 MHT)
BLEZ-7G199-) IfNeeded | If Needed Hybrid Drive Unit Feed Tube Seals (10R80 MHT)
ul MZ-TA086- IfNeeded | If Needed Fluid Filter (10R80 MHT)
LIMZ.71985- IfNeeded | If Needed Auxiliary Pump Seal (10R80 MHT)
7TAZ-1Z302- lfNeeded Needed Transmission Fluid Filter Seal
HLS2-74227- lfNeeded If Needed Auxiliary Pump Tube O-ring (If Equipped)
HL82-72490- IfNeeded | If Needed Chanel Plate
MLS2-72490-| IfNeeded | If Needed Separator Plate (10R80 MHT F-150)
u M2 72490- IfNeeded | If Needed Separator Plate (10R80 F-150/Expedition/Navigator)
LAMZ.72490- IfNeeded lfNeeded Separator Plate (10R80 Explorer/Transit)
LIMZ-72480- IfNeeded | If Needed Separator Plate (Mustang)
L1MZ-7Z490- | If Needed If Needed 1 Separator Plate (Aviator, 10R80 MHT Explorer With
G Electronic Shift)
L1MZ-7Z490- | If Needed If Needed 1 Separator Plate (10R80 MHT Explorer Without
H Electronic Shift)
Parts - All Vehicles - CDF Cylinder Replacement
Service Part |Claim Package Order | Number in a
HLS2-7G199- Auxiliary Pump Tube Seal (Stop/Start) (10R80)
JL3Z-7N134-A Front Support Bolts (10R80)
HLSZ-7AG48- C Clutch Balance Dam And Piston Outer Seal
FLS2 TAGES F Clutch Balance Dam And Piston Outer Seal
HLS2-TAG48- F Clutch Balance Dam And Piston Inner Seal
HLS2-7G091- Input Shaft To Sun Gear No. 3 Shaft Seals (F8)
JL3Z-7H351-B 1 41 1 CDF Cylinder (Transit/3.0L Explorer/5.0L Mustang
10R80, Explorer/Aviator 10R80 MHT)
IRSZTHSST- CDF Cylinder (3.3L Explorer/2.3L Mustang 10R80)
MLSZ-7H51- CDF Cylinder (F-150/Expedition/Navigator)
Parts - All Vehicles - CDF Cylinder Replacement - Parts To Inspect And Replace Only If Necessary
Service Package| Number
Part Claim Quantity Order in Description
Number Quantity | Package
ML3Z- If Needed If 1 A . .
7A191- Needed Hybrid Drive Unit Gasket (10R80
A MHT)
HL3Z- If Needed If 1
7BO066- Needed A Pressure Plate
AB
HL3Z- If Needed If 1
7B164- Needed A Clutch Friction Plates
E
HL3Z- If Needed If 1
7F220- Needed A Clutch Steel Plates
A
HL3Z- If Needed (F- If 1
7B442- | 150/Mustang/Expedition/Navigator/Explorer/Aviator] Needed C Clutch Stee! Plates
F Have 5 Pieces, Transit Has 4 Pieces)
HL3Z- If Needed (F- If 1
7B164- | 150/Mustang/Expedition/Navigator/Explorer/Aviator| Needed C Clutch Friction Plates
A Have 5 Pieces, Transit Has 4 Pieces)
ML3Z- If Needed If 1 ag
C Clutch Friction Plates (F-
ML3Z- If Needed If 1
7B477- Needed C Clutch Pressure Plate
A
HL3Z- If Needed (F- If 1
7B442- | 150/Mustang/Expedition/Navigator/Explorer/Aviator] Needed D Clutch Stee! Plates
D Have 6 Pieces, Transit Has 5 Pieces)
ie If Needed Ne a ed 1 Jb clutch Friction Plates
c (Transit/Mustang/Explorer/Aviator)
ee IfNeeded N ecled 1 | Clutch Friction Plates (F-
A 150/Expedition/Navigator)
HL3Z- If Needed If 1
7B066- Needed D Clutch Pressure Plate
E
HL3Z- If Needed (F- If 1
7B164- | 150/Expedition/Navigator/Mustang/Explorer/Aviator| Needed F Clutch Steel Plates
G Have 4 Pieces, Transit Has 3 Pieces)
HL3Z- If Needed (F- If 1
7B164- | 150/Expedition/Navigator/Mustang/Explorer/Aviator] Needed F Clutch Friction Plates
D Have 4 Pieces, Transit Has 3 Pieces)
HL3Z- If Needed If 1
7B066- Needed F Clutch Pressure Plate
A
Parts - All Vehicles - CDF Cylinder Replacement - Select One Of The Following If Needed
Service Part Claim Package Order Number in set,
HL3Z-7B066-AA If Needed If Needed 1 A Clutch Apply Plate 4.1 - 4.3 mm
Selective
HL3Z-7B066-Z If Needed If Needed 1 A Clutch Apply Plate 4.4 - 4.6 mm
Selective
HL3Z-7B066-Y If Needed If Needed 1 A Clutch Apply Plate 4.7 - 4.9 mm.
Selective
HL3Z-7B066-X If Needed If Needed 1 A Clutch Apply Plate 5.0 - 5.2 mm
Selective
HL3Z-7B066-W If Needed If Needed 41 A Clutch Apply Plate 5.3 - 5.5 mm
Selective
HL3Z-7H032-C. If Needed If Needed 1 T-3 Bearing (Replace If T-3 Shim Is
Replaced)
HL3Z-7A527-Q | If Needed If Needed T-3 Shim 3.05-3.15 mm Selective
HL3Z-7A527-P_ | If Needed If Needed T-3 Shim 3.2-3.3 mm Selective
HL3Z-7A527-R | If Needed If Needed T-3 Shim 3.35-3.45 mm Selective
HL3Z-7A527-K | If Needed If Needed T-3 Shim 3.5-3.6 mm Selective
(10R80 Only)
Parts - F-150/Expedition/Navigator Transmission Removal And Installation
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rese[ |? | eeaarmmame= |
Cc And Retaining Straps (4WD)
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a a ee ee
D Bolts And Retaining Straps (4WD.
Expedition/Navigator)
i
A Shift Expedition/Navigator)
ae ear
5C226-A Gasket (F-150 2.7L)
fake [Pasa
5C226-A Gasket (F-150 3.5L)
Pee [2 [[ fomternioe ——P
Psa [ 2 aeersercener |
$442 Nuts
Mew] || fatessesenrmecemenenee |
$440 (All Gas/Hybrid)
W704980- 1 1 4 Park Manual Release Cable Bracket
$439 Bolt (All Gas/Hybrid)
W711140- 3 3 Transmission Insulator Bolts And
$901 Washers (RWD Gas Non-Hybrid)
W714418- 4 1 4 Transmission Support Crossmember
$439 Bolts
W715131- 1 1 Transmission Fluid Cooler Tube Bracket
$437 Bolt (Expedition/Navigator)
W715618- 4 For Gas 1 For Gas (non- 4 Does not
$437 (Non-Hybrid), 6 | hybrid), 2 For Torque Converter Nuts (10R80) apply to
For Diesel Diesel hybrid
W715798- 1 1 4 Fluid Cooler Tube Stud Bolt 3.0L (Park
$442 Manual Release Cable Bracket Bolt
3.5L)
W718353- 4 1 4 Transmission Insulator Bolts (4WD)
$900 (Gas/Hybrid)
W718926- 4 1 Transmission Insulator Bolts (4WD)
$900 (Diesel)
W715579- 2 1 4 Driveshaft Center Bearing Bolt (If
$439 Equipped With Two Piece Driveshaft)
TA-24-B As Needed As Needed Motorcraft® Thread Sealant With PTFE
(4WD)
VC-13DL-G As Needed As Needed Motorcraft® Yellow Prediluted
Antifreeze/Coolant (All Markets Except
Canada)
CVC-13DL- As Needed As Needed Motorcraft® Yellow Prediluted
G Antifreeze/Coolant (Canada Only)
XG-1-E1 As Needed As Needed | Motorcraft® Premium Long-Life Grease |
XL-5-A. As Needed As Needed Motorcraft® Multi-Purpose Grease
Spray
XT-10-QLVC | As Needed As Needed Motorcraft® MERCON® LV Automatic Transf
Transmission Fluid (4WD) (All Markets Case Fl id
Except Canada) ‘ase FIUl
CXT-10-LV6 | As Needed As Needed Motorcraft® MERCON® LV Automatic Transf
Transmission Fluid (4WD) (Canada Case Fl id
Only) ase Flui
XT-12-QULV | As Needed As Needed Motorcraft® MERCON® ULV Automatic
Transmission Fluid
Parts - F-150/Expedition/Navigator Transmission Removal And Installation - Parts To Inspect And Replace Only
If Necessary
Service Part Claim Package Order Number in
4W9Z-6397-A_| If Needed if Needed Engine Block Dowel Pins (3.0L)
5L7Z-7D285-A If Needed If Needed 2 Transmission Fluid Cooler Tube Seals
(3.0L/3.5L)
5L7Z-75324-A If Needed If Needed 2 Transmission Fluid Cooler Tube Backing
Rings (3.0L/3.5L)
ML3z-4421-A_| If Needed if Needed Front Driveshaft Slip Yoke Boot
w701228-8300 | If Needed If Needed Engine Block Dowel Pins (5.0L)
W718758-S300 | If Needed If Needed Engine Block Dowel Pins (2.7L/3.3L/3.5L)
Parts - F-150/Expedition/Navigator Transmission Removal And Installation - Rear Driveshaft Bolts And Straps -
Not All Vehicles Will Use All Of The Parts Listed
. Package .
Fervice Part Claim Quantity Order eecleee Description
Quantity
W500635- 1 1 Driveshaft Center Bearing Bolt (If Equipped With
$439 Two Piece Driveshaft)
W713095- 1 41 4 Driveshaft Center Bearing Nut (If Equipped With
$437 Two Piece Driveshaft)
W719738- 1 1 4 Driveshaft Center Bearing Bracket Mounting Stud
S439 (If Equipped With Two Piece Driveshaft)
N800594- 4 Or 8 (Flange 10r2 4 . 7
$100 Dependent) Driveshaft Flange To Flange Bolts (F-150)
N811880-S100] 4 Or 8 (Flange 10r2 4 Driveshaft Flange To Flange Bolts
Dependent) (Expedition/Navigator)
Parts - Mustang Transmission Removal And Installation
Service Part . ji Package Order | Number in antl
w7os443-sooo] 2ST StS 4 Catalytic Converter Flange Nuts (5.0L)
w7isi31-s437]_— | tt __[ Transmission Fluid Cooler Tube Bolt
W715618-S437| 5.0L Requires 4 Pieces, 1 For 5.0L, 2
W715618-S407] 2.3L Requires 6 Pieces For 2.3L | 4 | Torque Converter Nuts
FR3Z-4B496-B Driveshaft To Pinion Flange Bolts
W719298-S439 3 1 4 Driveshaft To Transmission Flange
Bolts (If Equipped) (2.3L Mustang)
N800594-S101 4 41 4 Driveshaft To Transmission Flange
Bolts (If Equipped) (5.0L Mustang)
W500545-S439 3 1 Driveshaft To Transmission Flange
Bolts
W717822-S439 2 41 4 Driveshaft Center Bearing Bolts (If
Equipped)
TA-25-B As Needed As Needed Motorcraft® Threadlock and Sealer
(Convertible)
XL-1 As Needed As Needed Motorcraft® Penetrating and Lock
Lubricant
XL-2 As Needed As Needed Motorcraft® High Temperature Nickel
Anti-Seize Lubricant
XL-5-A As Needed As Needed Motorcraft® Multi-Purpose Grease
Spray
XT-12-QULV As Needed As Needed Motorcraft® MERCON® ULV
Automatic Transmission Fluid
Parts - Mustang Transmission Removal And Installation - Parts To Inspect And Replace Only If Necessary
Service Part Claim Package Order Number in age
5L7Z-7D285-A_| If Needed If Needed Transmission Fluid Cooler Tube Seals
5L7Z-7J324-A If Needed If Needed 2 Transmission Fluid Cooler Tube
Backing Rings
JR3Z-4782-B_| If Needed If Needed Flex Coupling Driveshaft
Parts - Transit Transmission Removal And Installation
. Package .
ee
Quantity
LK4Z-4B496- 3 3 1 CV Joint-To-Pinion Flange Cup Bolts And
A Retaining Straps (AWD)
N800594- 4 Or 8 (Flange 10r2 4 Driveshaft Flange To Flange Bolts - Refer
$100 Dependent) To The Parts Catalog For VIN Specific
Application
W506434- 12 3 4 .
W520215- 1 Tie Rod End Nut / Front Subframe
$442 Forward Nuts (2 Per Application)
W709176- 2 1 4 .
W710660- 2 1 coat,
W711076- 2 1 4 .
W711137- 1 1 .
W712503- 2 2 1 a F
W713078- 20r4 41 4 Driveshaft Center Bearing Bolts - Refer
$439 To The Parts Catalog For VIN Specific
Application
W715618- 4 1 4
W716331- 1 4 sel
W718943- 2 1
W719972- 2 4
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TSB/Document ID: TSB 24-2059
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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