NHTSA ID Number: 10252662
Manufacturer Communication Number: TSB 24-2059
TSB/Document Date: 2024-04-04
Summary
This article supersedes TSB 23-2351 to remove 2023 F-150 10R80 and 10R80 MHT vehicle applications. The 2023 F-150 10R80 and 10R80 MHT vehicles will be the subject of a separate article. Some 2021-2022 F-150, 2022-2023 Expedition/Navigator/Mustang
and 2020-2023 Transit/Explorer/Aviator vehicles equipped with a 10R80/10R80MHT transmission may exhibit a harsh/delayed engagement and/or harsh/delayed shift, an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes that are stored in the powertrain control module (PCM) or transmission control module (TCM). This may be due to the software in the powertrain control module (PCM) or transmission control module (TCM), the transmission solenoid ID strategy, sticking valves in the main control valve body and/or axial movement of the CDF clutch cylinder (7H351) sleeve.
W720688- 1 1 Front Axle To Transmission Bolt (AWD)
$439
W709653- 2 1 4 , :
W505264- 2 2 1 Driveshaft Safety Strap Bolts (If
$442 Equipped)
XY-75W140- As Needed As Needed Motorcraft® SAE 75W-140 Synthetic
QL Rear Axle Lubricant
VC-13DL-G As Needed As Needed Motorcraft® Yellow Prediluted
Antifreeze/Coolant (All Markets Except
Canada)
CVC-13DL-G
} As Needed As Needed Motorcraft® Yellow Prediluted
Antifreeze/Coolant (Canada Only)
XG-1-E1
As Needed As Needed Ye Motorcraft® Premium Long-Life Grease |
XL-5-A As Needed As Needed | Motorcraft® Multi-Purpose Grease Spray | |
XT-10-QLVC As Needed As Needed Motorcraft® MERCON® LV Automatic Transf
Transmission Fluid (4WD) (All Markets Case Au id
Except Canada) ‘ase Mul
CXT-10-LV6
As Needed As Needed Motorcraft® MERCON® LV Automatic Transfer
Transmission Fluid (4WD) (Canada Only) | Case Fluid
XT-12-QULV As Needed As Needed Motorcraft® MERCON® ULV Automatic
Transmission Fluid
Parts - Transit Transmission Removal And Installation - Parts To Inspect And Replace Only If Necessary
Service Part a . Package Order | Number in age
LJ9Z-7J227-A
If Needed If Needed 1 Transmission Fluid Cooler Tube
Seals
LK4Z-3A427-A
If Needed If Needed 1 Left Inner CV Joint Halfshaft
(AWD)
LK4Z-3A428-A
If Needed If Needed 1 Right Outer CV Joint Halfshaft
(AWD)
W718758-S300
If Needed If Needed Engine Block Dowel Pins (3.5L)
W719583-S900
| If Needed (3.5L EcoBoost
Has If Needed 4 Catalytic Converter Studs (3.5L)
2, 3.5L Duratec Has 4) (AWD)
W720627-S900
If Needed If Needed Left Catalytic Converter Studs -
(3.5L EcoBoost
) (AWD)
Parts - Explorer/Aviator Transmission Removal And Installation
Service Package +
Part Claim Quantity Order pamper in Description
Number Quantity 9
W715131- 2 1 4 Transmission Fluid Cooler
$442 Tube Bracket Bolt
W710726- 2 1 2 Selector Lever Cable
$442 Bracket Bolts
Wws00213- 1 4 Park Manual Release
S442 Bracket Bolt (Aviator 10R80
MHT)
W715618- | 3.3L Requires 4 Pieces, All Others | 1 For 3.3L, 2
S437 Require 6 Pieces For All Torque Converter Nuts
Others
L1MZ- 1 Front Driveshaft Boot
3B478-A Clamp
W719511- | 3 Pieces Required If Driveshaft Is 10r2
$439 Disconnected At Only One End, 6 Driveshaft Flex Coupli
Pieces Required If Coupler Or Bote. ait rex Voupling
Driveshaft Alignment Bushing Are ons.
Replaced
W719431- RWD Requires 2 Pieces, AWD 1 T ission M t Bolt
$439 Requires 3 Pieces Fansmission Mount Bolts
W721083- 4 1 4 Transmission
$439 Crossmember Bolts
W719413- 2 1 Middle Subframe Bolts
$439 (3.0L 10R80)
W716979- 2 1 4 Rear Subframe Bolts (3.0L
$439 10R80)
W719699- 3.0L Requires 2 Pieces, 2.3L 2 For 3.0L, 3
$442 Requires 3 Pieces, 3.3L Requires 4| For 2.3L, 4 Catalytic Converter Nuts
Pieces For 3.3L
L1MZz- 1 Left Catalytic Converter
6L612-B Gasket (3.0L)
W719698- 2 2 Catalytic Converter Studs
$900 (3.0L)
W714265- 4 1 4 Left And Right Catalytic
S442 Converter Nuts (3.3L
10R80)
XL-5-A As Needed As Needed Motorcraft® Multi-Purpose
Grease Spray
XT-12- As Needed As Needed Motorcraft® MERCON®
QULV ULV Automatic
Transmission Fluid
5L3Z- As Needed As Needed Slip Yoke Grease (Chassis
19A506-A Lubrication Grease)
XG-11
As Needed As Needed Motorcraft® High
Temperature 4X4 Front
Axle and Wheel Bearing
Grease
XT-10- As Needed As Needed Motorcraft® MERCON® LV Transf
QLvc Automatic Transmission
Case er
Fluid (4WD) (All Markets Fluid
Except Canada) ul
CXT-10-LV6
As Needed As Needed Motorcraft® MERCON® LV | Transfer
Automatic Transmission
Case
Fluid (4WD) (Canada Only) | Fluid
XG-1-E1
As Needed As Needed Motorcraft® Premium
Long-Life Grease
Parts - Explorer/Aviator Transmission Removal And Installation - Parts To Inspect And Replace Only If
Necessary
Service Part Claim Package Order Number in age
5L7Z-7D285-A | lfNeeded If Needed Transmission Fluid Cooler Tube Seals
SL7Z-7J324-A If Needed If Needed 2 Transmission Fluid Cooler Tube
Backing Rings
W525585-S300 | IfNeeded If Needed Engine Block Dowel Pins (3.0L)
w718758-S300
| If Needed If Needed Engine Block Dowel Pins (3.3L)
W716963-S900
If Needed If Needed 4 Left And Right Catalytic Converter
Studs (3.3L)
L1MZ-4650-A | If Needed If Needed Driveshaft Alignment Bushing
L1MZ-4782-A_| If Needed If Needed Flex Coupling
W717822-S439
If Needed If Needed 4 Driveshaft Center Bearing Bracket
Bolts
LIMZ-3B498-F | If Needed If Needed Rear Axle Pinion Stem Circlip
Claim Quantity refers to the total number of individual pieces required to repair the vehicle.
Package Order Quantity refers to the amount of the service part number package(s) required to repair the vehicle.
Number In Package refers to the number of individual pieces included in a service part number package.
As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-
whole numbers, including less than 1.
If Needed indicates the part is not mandatory.
Warranty Status: Information Only.
Repair/Claim Coding
Causal Part: in|
Condition Code:
Service Procedure
NOTE: This article is for information only. Determine the causal part number and use available labor times in
Section 7 of the SLTS Manual or claim M-time in accordance with the Warranty and Policy Manual. Causal part
number IN in this article refers to the information only status and is not able to be claimed.
PCMITCM Software
1. Using the latest software level of the EFDRS scan tool, check for later PCM/ TCM software version.
2. Is a later software version available?
(1). Yes - reprogram the PCM/ TCM to the latest software. Perform the adaptive learning drive cycle. Refer to WSM,
Section 307-01.
(2). No - proceed to Step 4.
3. Does the vehicle still exhibit the condition after reprogramming the PCM/ TCM and performing the adaptive learning
drive cycle?
(1). Yes - proceed to Step 4.
(2). No - repair is complete.
NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which
allows the vehicle's computer to learn the transmission's unique parameters and improve shift quality. When
the adaptive strategy is reset, the computer will begin a relearning process. This relearning process may result
in firmer than normal upshifts and downshifts for several days.
4. Are any of the following DTCs present: P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771, P0772,
P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735, P0736,
PO76F, PO7D9, PO7F6 and/or PO7F7?
(1). Yes - proceed to Sticking Valves - Main Control Valve Body, Step 2.
(2). No, vehicles built on or before 1-Nov-2021 - proceed to Transmission Solenoid Strategy, Step 1.
(3). No, vehicles built after 1-Nov-2021 - proceed to Sticky Valves - Main Control Valve Body, Step 1.
Transmission Solenoid Strategy
1. Reprogram the transmission strategy download into the PCM/ TCM. Refer to WSM, Section 307-01.
NOTE: When prompted, select Transmission Replacement (Full Assembly) only and re-enter the production
transmission serial information on the side of the transmission.
2. Perform the adaptive learning drive cycle. Refer to WSM, Section 307-01.
3. Does the vehicle still exhibit the condition after performing the adaptive learning drive?
(1). Yes - proceed to Sticking Valves - Main Control Valve Body, Step 1.
(2). No - repair is complete.
NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which
allows the vehicle's computer to learn the transmission's unique parameters and improve shift quality. When
the adaptive strategy is reset, the computer will begin a relearning process. This relearning process may result
in firmer than normal upshifts and downshifts for several days.
Sticking Valves - Main Control Valve Body
1. Determine the appropriate clutch(s) to be cycled related to the symptoms present. Refer to WSM, Section 307-01.
Proceed to Step 3.
2. Determine the appropriate clutch(s) to be cycled related to DTCs present. Refer to WSM, Section 307-01.
3. Record and clear all DTCs present before performing the PCM - Transmission Accelerated Main Control Break In
routine.
A CAUTION: Failure to use a frame engaging lift could damage the vehicle.
4. Prepare vehicle for the PCM - Transmission Accelerated Main Control Break In routine by positioning on a frame-
engaging lift with wheels off the ground to prevent vehicle movement.
5. Using the FDRS, perform the PCM - Transmission Accelerated Main Control Break In routine 3 times on the
appropriate clutch(s) determined to be cycled.
6. Perform the adaptive learning drive cycle. Refer to WSM, Section 307-01.
7. Does the vehicle still exhibit the condition after performing the PCM - Transmission Accelerated Main Control Break
In routine and adaptive learning drive cycle?
(1). Yes - proceed to Step 8.
(2). No - repair is complete.
NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which
allows the vehicle's computer to learn the transmission's unique parameters and improve shift quality. When
the adaptive strategy is reset, the computer will begin a relearning process. This relearning process may result
in firmer than normal upshifts and downshifts for several days.
8. Overhaul (clean and inspect) the main control valve body and road test vehicle following the adaptive learning drive
cycle. Refer to WSM, Section 307-01.
9. Does the vehicle still exhibit the condition after overhauling the main control valve body and performing an adaptive
learning drive cycle?
(1). Yes, vehicles built on or before 15-Aug-2022 - proceed to CDF Clutch Cylinder Replacement, Step 1.
(2). Yes, vehicles built on or after 16-Aug-2022 - this TSB is complete. Refer to WSM, Section 307-01 for normal
diagnostics.
(3). No - repair is complete.
NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which
allows the vehicle's computer to learn the transmission's unique parameters and improve shift quality. When
the adaptive strategy is reset, the computer will begin a relearning process. This relearning process may result
in firmer than normal upshifts and downshifts for several days.
CDF Clutch Cylinder Replacement
NOTE: For Mexico, U.S. and Canadian vehicles less than 3 years old and has less than 36,000 miles the dealer
has the option to continue with this TSB repair or replace the transmission under the low time in service (LTIS)
policy.
1. Remove the transmission and mount the transmission to the bench. Refer to WSM, Section 307-01.
2. Disassemble the transmission. Perform only the necessary steps to remove the clutch and planetary assembly from
the transmission case. Refer to WSM, Section 307-01.
(1). Itis only necessary to remove the torque converter or the hybrid
drive unit, transmission fluid pan and gasket,
transmission fluid auxiliary pump (if equipped), fluid filter and main control valve body assembly, all 4 speed sensors
(intermediate speed sensor A [ISSA], intermediate speed sensor B [ISSB], TSS and OSS), transmission fluid pump,
front support assembly and the clutch and planetary assembly. Refer to WSM, Section 307-01.
3. Disassemble the clutch and planetary assembly. Perform only the necessary steps to remove the CDF clutch
cylinder and the No. 3 sun gear shaft and No. 2 ring gear assembly from the clutch and planetary assembly. Refer to
WSM, Section 307-01.
(1). Itis only necessary to remove the A clutch assembly, the selective shim and T3 thrust bearing, remove and
discard the 5-input shaft front seals.
(2). Remove the No. 1 planetary carrier
snap ring, clutch, and planetary container cylinder, the E clutch and input
shaft assembly, the No. 3 planetary carrier
and No. 3 sun gear, the No. 3 sun gear shaft and No. 2 ring gear
assembly. Refer to WSM, Section 307-01.
4. Remove and discard the sun gear No. 3 shaft seals. Install the 4 new sun gear No. 3 shaft seals. Refer to WSM,
Section 307-01.
5. Disassemble the C, D and F clutch assemblies from the CDF cylinder. Discard the CDF cylinder. Refer to WSM,
Section 307-01.
6. Assemble the C, D and F clutch assemblies into the new CDF clutch cylinder. Refer to WSM, Section 307-01.
7. Perform the C, D and F clutch pack endplay measurements for proper clearance. Refer to WSM, Section 307-01.
8. Remove and discard the input shaft-to-sun gear No. 3 shaft seals. Install the 5 new input shaft-to-sun gear No. 3
shaft seals. Refer to WSM, Section 307-01.
9. Remove and discard the input shaft seal. Install the new input shaft seal. Refer to WSM, Section 307-01.
10. Install the 5 new input shaft front seals. Refer to WSM, Section 307-01.
11. To reassemble the clutch and planetary assembly, reverse the disassembly procedure. Refer to WSM, Section 307-
01.
12. Perform the T3 thrust bearing measurement to set transmission front end clearance. Refer to WSM, Section 307-
01.
13. Reassemble the transmission. Refer to WSM, Section 307-01.
14. Install the transmission. Refer to WSM, Section 307-01.
15. Perform an adaptive learning drive cycle. Refer to WSM, Section 307-01.
NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which
allows the vehicle's computer to learn the transmission's unique parameters and improve shift quality. When
the adaptive strategy is reset, the computer will begin a relearning process. This relearning process may result
in firmer than normal upshifts and downshifts for several days.
© 2024 Ford
Motor Company
Allrights reserved.
NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that
could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers”. Do not assume that a condition described
affects your car or truck. Contact a Ford
or Lincoln
dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and
Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The
information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford
Motor Company reserves the right to supersede this
information with updates. The most recent information is available through Ford
Motor Company's on-tine technical resources.
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
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Then Click on Associated Document(s)
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TSB/Document ID: TSB 24-2059
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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- 【✨ 𝗜𝗙𝟳𝟰𝟱 𝗴𝗼𝗲𝘀 𝗯𝗲𝘆𝗼𝗻𝗱 𝗯𝗮𝘀𝗶𝗰 𝗰𝗼𝗱𝗲 𝗿𝗲𝗮𝗱𝗶𝗻𝗴 𝘄𝗶𝘁𝗵 𝟭𝟬 𝗶𝗻𝘁𝗲𝗴𝗿𝗮𝘁𝗲𝗱 𝗳𝘂𝗻𝗰𝘁𝗶𝗼𝗻𝘀—𝗗𝗧𝗖 𝗟𝗼𝗼𝗸𝘂𝗽, 𝗜/𝗠 𝗥𝗲𝗮𝗱𝗶𝗻𝗲𝘀𝘀, 𝗙𝗿𝗲𝗲𝘇𝗲 𝗙𝗿𝗮𝗺𝗲, 𝗟𝗶𝘃𝗲 𝗗𝗮𝘁𝗮, 𝗢𝟮𝗦, 𝗢𝗕𝗠, 𝗘𝗩𝗔𝗣, 𝗮𝗻𝗱 𝗺𝗼𝗿𝗲. 】Pulling a code tells you something is wrong. IF745 tells you what the code means, when the fault happened, and what data surrounds it. Pass emissions with one I/M Readiness tap. Freeze the fault moment with Freeze Frame. Monitor live sensor data in real time. Turn cryptic codes into clear answers.
- 【🛒 𝗜𝗙𝟳𝟰𝟱 𝗽𝗲𝗿𝗳𝗼𝗿𝗺𝘀 𝗳𝘂𝗹𝗹-𝘀𝘆𝘀𝘁𝗲𝗺 𝗱𝗶𝗮𝗴𝗻𝗼𝘀𝘁𝗶𝗰𝘀 𝗮𝗰𝗿𝗼𝘀𝘀 𝗮𝗹𝗹 𝗺𝗼𝗱𝘂𝗹𝗲𝘀—𝗲𝗻𝗴𝗶𝗻𝗲, 𝗔𝗕𝗦, 𝗮𝗶𝗿𝗯𝗮𝗴, 𝘁𝗿𝗮𝗻𝘀𝗺𝗶𝘀𝘀𝗶𝗼𝗻, 𝘀𝘁𝗲𝗲𝗿𝗶𝗻𝗴, 𝘀𝘂𝘀𝗽𝗲𝗻𝘀𝗶𝗼𝗻, 𝗯𝗼𝗱𝘆 𝗲𝗹𝗲𝗰𝘁𝗿𝗼𝗻𝗶𝗰𝘀, 𝗮𝗻𝗱 𝗺𝗼𝗿𝗲. 】Warning lights on but you don't know why? Skip the $100+ diagnostic fee at the shop. Run a complete self-check from your driveway. IF745 reads and clears fault codes, retrieves ECU info, and displays live data from every accessible module—delivering a full vehicle health report in minutes, without leaving home.
- 【✅𝗜𝗙𝟳𝟰𝟱 𝗳𝗲𝗮𝘁𝘂𝗿𝗲𝘀 𝗮 𝟳-𝗶𝗻𝗰𝗵 𝗱𝗶𝘀𝗽𝗹𝗮𝘆, 𝗲𝗿𝗴𝗼𝗻𝗼𝗺𝗶𝗰 𝗱𝗲𝘀𝗶𝗴𝗻, 𝗪𝗶-𝗙𝗶 𝘂𝗽𝗱𝗮𝘁𝗲𝘀, 𝗮𝗻𝗱 𝘇𝗲𝗿𝗼 𝘀𝘂𝗯𝘀𝗰𝗿𝗶𝗽𝘁𝗶𝗼𝗻 𝗳𝗲𝗲𝘀 𝗳𝗼𝗿 𝗵𝗮𝘀𝘀𝗹𝗲-𝗳𝗿𝗲𝗲 𝗱𝗶𝗮𝗴𝗻𝗼𝘀𝘁𝗶𝗰𝘀.】Large screen means no squinting. Intuitive navigation and customizable data displays put key info at your fingertips. Wi-Fi delivers lifetime free updates without a computer. No recurring fees. No hidden costs. Just a reliable tool that works as hard as you do.
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