NHTSA ID Number: 10252594
Manufacturer Communication Number: No. 08-23
TSB/Document Date: 2024-04-03
Summary
Installation and conversion instructions for the 718 Cayman GT4 RS
Installation and Conversion Instructions
Cayman (982)
08/23
ENU
0913
0
Cayman GT4 RS Manthey Kit
Vehicle Type:
718 Cayman GT4 RS
Model Year:
As of 2022
Cause:
Retrofitting
Note:
The Manthey Kit for the Cayman GT4 RS (type 982) was developed in close collaboration between the
Porsche
Development Center in Weissach and Manthey Racing GmbH.
The Tequipment range is targeted to motor sports enthusiasts and amateur motor sports drivers.
NOTICE
•
The individual components of the Cayman GT4 RS Manthey Kit are precisely matched. For this reason,
they must only be installed together on the vehicle. Individual offers are shown separately.
Parts Info:
982.044.805.00
Cayman GT4 RS (type 982) Manthey Kit
For vehicles with Front Axle Lift system and Weissach magnesium
wheel set
Cayman GT4 RS (type 982) Manthey Kit
For vehicles without Front Axle Lift system and with Weissach
magnesium wheel set
Cayman GT4 RS (type 982) Manthey Kit
For vehicles with Front Axle Lift system and aluminium wheelset
Cayman GT4 RS (type 982) Manthey Kit
For vehicles without Front Axle Lift system and with aluminium
wheelset
982.044.805.01
982.044.805.02
982.044.805.03
Parts to be ordered separately
WHT.008.186
4x
Brake calliper cheese head bolt
PAF.909.664
4x
Front wishbone hexagon collar nut
PAF.005.217
6x
Wheel housing ventilation rivets
9A7.008.677.00
2x
PAF.909.664
2x
PAF.007.957
2x
Hexagon-head bolt on spring strut on upper wheel bearing
housing
Hexagon collar nut for connecting link to wheel bearing
housing
Hexagon attachment nut for connecting link to anti-roll bar
WHT.007.021
2x
Hexagon nut drive shaft
9A7.007.585.00
4x
Brake calliper cheese head bolt
Tequipment
Mar 20, 2024
Page 1 of 28
0
Cayman (982)
0913
ENU
Installation and Conversion Instructions
08/23
999.073.509.02
4x
Screws for rear spoiler
000.043.305.38
1x
Adhesive
Suspension alignment: Intermediate plates may be required for adjusting the camber values
on the front axle. Order the required intermediate plates accordingly:
996.341.543.91
2x
Intermediate plate, 2.0 mm
NOTICE
Vehicle and driver weight
•
Before starting the alignment, please ensure the following conditions are met:
Fuel tank is completely full
Driver’s weight (incl. helmet and racing suit) has been determined or requested and is placed on the
driver’s seat with an equivalent weight
Information
Please pass all of this information on to the customer.
In addition, provide the customer with the Race Circuit brochure included with the scope of parts.
Information
Content:
Mar 20, 2024
Page 2 of 28
•
Some of the repair illustrations show only one side of the vehicle or a similar component.
•
Naturally, some steps also have to be performed on the opposite side of the vehicle as well.
•
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•
•
•
•
•
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1. Preliminary work
2. Installing the door sill trims
3. Installation of air outlets (wing vanes)
4. Mounting of the flaps on the front bumper
5. Mounting the air control elements on the underbody
6. Installing the air intake grille (side air intake panel)
7. Mounting rear spoiler attachment
8. Mounting the tailgate reinforcements
9. Mounting rear spoiler (wing)
10. Mounting rear lid adjusting elements
11. Chassis assembly
12. Installing brake lines
13. Installing rear wheel covers
14. Affixing stickers
15. Follow-up actions
16. Performing suspension alignment of the vehicle
17. Installing front diffuser (front carbon underbody)
Tequipment
Installation and Conversion Instructions
Assembly:
1
08/23
ENU
0913
0
Preparatory work
1.1
2
Cayman (982)
Connect a battery charger. Workshop Manual '2X00IN Battery trickle charge'
Installing the door sill trims
Set
1
– Door entry guards - 982.044.806.50
– Door entry guard, left
2.1
Remove standard door entry guard.
Workshop Manual '680719 Removing and
installing cover strip'
2.2
Install illuminated door entry guard 1
-1-. For instructions, see Installation and
Conversion Instructions '680719 Door-sill
guard, illuminated'
1
3
Installation of air outlets (wing vanes)
1
3.1
– Air outlet, right - 982.044.806.06 (left 982.044.806.05)
Remove air outlet (wing vanes) and install new
air outlet 2 -1-. For instructions, see
Workshop Manual '66091935 Installing and
removing air outlet (wing vanes)'.
Leave front bumper removed.
2
Tequipment
Mar 20, 2024
Page 3 of 28
0
Cayman (982)
0913
ENU
08/23
3.2
4
Installation and Conversion Instructions
Remove clamping nut 3 -1- from the old
air inlet and install it on the new air inlet (wing
vanes) 3 -2-.
Mounting of the flaps on the front bumper
3
Information
If a stone guard film is bonded on the front apron, it must be replaced with a new stone guard film.
1
2
– Flap, top left - 982.044.806.01 /
bottom left - 982.044.806.03 (top
right - 982.044.806.02 / bottom right 982.044.806.04)
– Front spoiler, left side - 982.044.806.07
(right - 982.044.806.08)
Figure 2 shows completely mounted front part
with new double flaps and side front spoiler.
4.1
Mar 20, 2024
Page 4 of 28
Modifying front bumper
4.1.1
Removing lower front part.
Workshop Manual '66101925
Removing and installing lower front part'
Lower front part is no longer required.
4.1.2
Remove front spoiler (laterally). Workshop Manual '66031937 Removing and
installing front spoiler (laterally)'
4.1.3
Install front air guide grille (air guide). Workshop Manual '66041935 Removing
and installing front air grille (air guide)'
Tequipment
4
Installation and Conversion Instructions
4.1.4
Convert clamping nuts 5 -1from lower front part to bumper
5 -2-.
4.1.5
Install front bumper. Workshop
Manual '631519 Remove and install
front bumper'
Cayman (982)
08/23
ENU
0913
0
All four wheels can be removed.
Wheel housing liner can be
removed.
4.2
Installing new front spoiler (side)
4.2.1
4.3
5
Thoroughly clean the adhesive
surfaces with isopropanol (alcohol). The adhesive surfaces must be free from dust,
dirt and grease of any kind.
4.2.2
Remove protective film on adhesive strips.
4.2.3
Install front spoiler (side) 6 -1-.
For this purpose, engage and press
in new front spoiler (side) 6 -1-.
Installing new flaps on the front bumper
4.3.1
Thoroughly clean the adhesive
surfaces with isopropanol (alcohol).
The adhesive surfaces must be free
from dust, dirt and grease of any
kind.
4.3.2
Pull off protective films.
6
4.3.3
Install, align and press flaps 7 -1using the rear positioning lugs on
the nose.
7
Tequipment
Mar 20, 2024
Page 5 of 28
0
Cayman (982)
0913
ENU
5
08/23
Installation and Conversion Instructions
Mounting the air control elements on the underbody
Set
1
2
– Air-guide element, left - 982.044.806.55
– Air-guide element, left
– Air-guide element, right
5.1
Unscrew screws and remove old air-guide
element.
8
5.2
Install new air-guide elements -1- and
tighten screws -2-.
9
6
Installing the air intake grille (side air intake panel)
1
2
Mar 20, 2024
Page 6 of 28
– Air intake grille, top left - 982.044.806.22
(top right - 982.044.806.23)
– Air intake grille, bottom left 982.044.806.24 (bottom right 982.044.806.25)
6.1
Clean air intake.
6.2
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TSB/Document ID: No. 08-23
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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