NHTSA ID Number: 10250380
Manufacturer Communication Number: MC130124
TSB/Document Date: 2024-03-02
Summary
After close inspection it has been found that the Hose clamp on the fuel line may be insufficiently crimped at the quick connection coupling at the fuel pump. During starting operation, a higher pressure occurs in the fuel system than while driving. Due to this increased pressure during starting operation, the fuel line can move on the quick connection and may slip off the quick connection completely. As a result, small amounts of fuel can leak out and the engine cannot be started.
Remove the cable straps (arrows).
Remove screw (1).
Remove fuel-tank cover (2).
Order No.
10
9
Remove rear left interior trim
Remove bolt (1).
Remove rear interior trim (2).
with audio system OE (0268)
or
with US audio system OE (0270)
Disconnect plug connection (1) for operating facility.
Remove bolt (2).
Remove rear interior trim (3).
with storage compartment OE (0152)
Remove screws (1).
Remove rear interior trim (2).
Order No.
11
with audio system OE (0268)
with storage compartment OE (0152)
or
with US audio system OE (0270)
with storage compartment OE (0152)
Disconnect plug connection (1) for operating facility.
Remove screws (2).
Remove rear interior trim (3).
10
Removing rear right interior trim
Remove bolt (1).
Loosen rear interior trim (2).
Disconnect plug connection (3) for socket.
Remove rear interior trim (2).
with storage compartment OE (0152)
Remove screws (1).
Loosen rear interior trim (2).
Disconnect plug connection (3) for socket.
Remove rear interior trim (2).
Order No.
12
11
Removing seat support
Unclip diagnostic socket (1) and hang to the side.
Remove screws (2).
Remove seat support (3).
12
Disengaging left intake air pipe
Loosen left intake snorkel (1) from holder (2).
13
Removing complete intake air silencer
without Japan export NV (0742)
Disconnect plug connection (1) for RDC control unit and
release cable (2) from holder (3).
Order No.
13
Disconnect plug connection (1) for secondary air valve
and disconnect cable (2).
Loosen the screw clamp (3) and pull off the vent
hose (4).
Loosen clamp (5) with pliers (17 5 571) and pull off
vent hose (6).
Remove clips (1) with washers (2) on left and right.
Disconnect plug connection (1) for intake air temperature sensor.
Remove screw (2) with contact disc (3).
Release the cable (4) from the holder (arrow).
Pull off hose (5) for secondary air system.
Remove intake silencer (6) completely and feed out
hose (7) at the same time.
with Japan export NV (0742)
Disconnect plug connection (1) for intake air temperature sensor.
Remove screw (2) with contact disc (3).
Pull off hose (4) for secondary air system.
Remove intake silencer (5) completely and feed out
hose (6) at the same time.
Order No.
14
14
Rework hose clip.
Disconnect fuel line (1).
Check that hose clip (2) and fuel line (3) are correctly
installed and not loose.
If hose clip (2) and fuel line (3) are correctly installed,
secure hose clip correctly
If hose clip (2) and fuel line (3) are not correctly installed, install fuel line correctly and replace hose clip.
Check
Technical data
Dimension a
(distance from
end of hose to
quick-release
coupling)
0+2 mm
Dimension
b (distance
from quickrelease coupling to hose
clamp)
7+2 mm
Result
Dimension a and b are not met.
Measure
Replace hose clip.
Remove hose clip (1).
Disconnect fuel line (2) from quick-release coupling (3).
Clean and lubricate quick-release coupling (3) in the
marked area.
Use only brake cleaner or fuel for lubrication.
Do NOT use silicone spray or similar.
Push new hose clip (1) onto fuel fuel line (2).
Push fuel line (2) onto quick-release coupling (3).
After pushing on, wait for approx. 10 - 15 min until lubricating material has evaporated.
Align new hose clip (1) with quick-release coupling (3) (arrows) and secure correctly (13 1 500)to
dimension (A) using pliers.
Technical data
Dimension
b (specified
closed size
for single-eye
clip on quickrelease coupling)
2.5+1.5 mm
Order No.
15
Result
Dimension a and b are met.
Measure
Correctly secure hose clip using pliers.
Correctly secure hose clip (1) (13 1 500) to dimension (A) using pliers.
Technical data
2.5+1.5 mm
Dimension
b (specified
closed size
for single-eye
clip on quickrelease coupling)
Check O-ring (2) for damage; replace if necessary.
Connect fuel line (3) to fuel tank (4).
15
Installing complete intake air silencer
Install intake silencer (6) and insert hose (7) at the same
time.
Install bolt (2) with contact disc (3).
Tightening torques
Intake air silencer to frame
M6 x 30
Thread-locking compound (mechanical)
8 Nm
Slide on hose (5) for secondary air system.
Secure the cable (4) in the holder (arrow).
Connect plug connection (1) for intake air temperature
sensor.
with Japan export NV (0742)
Install intake silencer (5) and insert hose (6) at the same
time.
Install bolt (2) with contact disc (3).
Tightening torques
Intake air silencer to frame
M6 x 30
Thread-locking compound (mechanical)
8 Nm
Slide on hose (4) for secondary air system.
Connect plug connection (1) for intake air temperature
sensor.
Order No.
16
Install washers (2) with clips (1) on left and right.
Slide on vent hose (6) and fasten clamp (5) with pliers
(17 5 571).
Slide on vent hose (4) and fasten screw clamp (3).
Connect plug connection (1) for secondary air valve and
secure cable in holder (2).
without Japan export NV (0742)
Connect plug connection (1) for RDC control unit and
secure cable (2) in holder (3).
Order No.
17
16
Securing left intake air pipe
Secure intake snorkel (1) in holder (2).
17
Installing seat support
Install seat support (3).
Install screws (2).
Tightening torques
Seat support to frame
M6 x 16
10 Nm
Clip in diagnostic socket (1).
18
Installing rear right interior trim
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Connect plug connection (3) for socket.
Install bolt (4).
Order No.
18
with storage compartment OE (0152)
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Connect plug connection (3) for socket.
Install screws (4).
19
Install rear left interior trim
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Install bolt (3).
with audio system OE (0268)
or
with US audio system OE (0270)
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Install bolt (3).
Connect plug connection (4) for operating facility.
Order No.
19
with storage compartment OE (0152)
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Install screws (3).
with audio system OE (0268)
with storage compartment OE (0152)
or
with US audio system OE (0270)
with storage compartment OE (0152)
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Install screws (3).
Connect plug connection (4) for operating facility.
20
Installing complete fuel-tank cover
Installing centre tank cover
Hold fuel-tank cover (2) in position.
Install handlebar end plug (1).
Order No.
20
with Keyless Ride OE (0193)
Close the cable strap (arrows).
Install screws (1) and (2).
Installing right fuel-tank cover
Slide tank cover (3) into rubber grommet (4), noting retaining lugs (arrows).
Install bolt (2).
Install screws (1).
Install screws (1).
Order No.
21
Installing right fuel-tank cover top section
with audio system OE (0268)
or
with US audio system OE (0270)
Position right upper tank cover section (2) and connect
connector (1) for AM foil aerial.
Position upper tank cover section (1), noting retaining
tabs (2) and retaining lugs (arrows).
Install upper tank cover section (2).
Install screws (1).
Order No.
22
Installing left fuel-tank cover
Slide tank cover (3) into rubber grommet (4), noting retaining lugs (arrows).
Install bolt (2).
Install screws (1).
Install screws (1).
Installing left fuel-tank cover top section
with audio system OE (0268)
Position left upper tank cover section (3).
Connect pink connector (1) for DAB foil antenna and
black connector (2) for FM foil antenna.
Position upper tank cover section (1), noting retaining
tabs (2) and retaining lugs (arrows).
Order No.
23
Install upper tank cover section (2).
Install screws (1).
21
Installing right side panel
Slide fairing side panel (2) onto mounting pin (3).
Secure fairing side panel (2) with retaining clip (arrow),
noting holder (4).
Install screws (1).
with storage compartment OE (0152)
Slide fairing side panel (2) onto mounting pin (3).
Secure fairing side panel (2) with retaining clip (arrow),
noting holder (4).
Install screws (1).
Order No.
24
Install screws (1).
Turn slipstream deflector (1) to the side.
Install bolt (2).
Install expanding rivet (1) and slide pin (2) into expanding rivet (1).
Order No.
25
22
Installing cover for right intake snorkel
Install cover (2), paying attention to the retaining lug (3)
and engaging that correctly.
Install handlebar end plug (1).
23
Install the right bottom side panel
Install bottom fairing side panel (2), engaging the retaining lug (arrow).
Install screws (1).
24
Installing left side panel
Slide fairing side panel (2) onto mounting pin (3).
Secure fairing side panel (2) with retaining clip (arrow).
Install screws (1).
Order No.
26
with storage compartment OE (0152)
Slide fairing side panel (2) onto mounting pin (3).
Secure fairing side panel (2) with retaining clip (arrow).
Install screws (1).
Install screws (1).
Turn slipstream deflector (1) to the side.
Install bolt (2).
Install expanding rivet (1) and slide pin (2) into expanding rivet (1).
Order No.
27
25
Installing cover for left intake snorkel
Install cover (2), paying attention to the retaining lug (3)
and engaging that correctly.
Install handlebar end plug (1).
26
Installing left bottom side panel
Install bottom fairing side panel (2), engaging the retaining lug (arrow).
Install screws (1).
27
Installing seat
Place rear seat bench (1) in position.
Connect the connector (2) for seat heating.
Install the rear seat bench (1).
Close left case.
Order No.
28
with topcase OE (0696)
Place rear seat bench (1) in position.
Connect the connector (2) for seat heating.
Install the rear seat bench (1).
Close left case.
28
Final check of work performed
Check the following:
The work as performed achieved the intended purpose.
All reservoirs and containers have been filled and all fluids and lubricants are at their correct levels.
All threaded fasteners released beforehand have been
correctly retightened.
The fuel system is free of leaks.
The lights and signalling equipment are fully operational
and the vehicle is roadworthy.
The brake pads of the front and rear brakes are bedded
against the brake discs.
Function test, engine start suppression
Check
Set kill switch to "ON" position.
Select neutral.
Switch on the ignition.
Neutral telltale light "N" lights up.
Select a gear.
Neutral telltale light "N" goes out.
Press the starter button.
Starter does not operate.
Extend the side stand.
Pull the clutch lever.
Press the starter button.
Starter does not operate.
Retract the side stand.
Press the starter button without releasing the clutch
lever.
Starter operates.
Result
Not all test steps completed successfully.
Order No.
29
Measure
Check the appropriate parts with the BMW
Motorrad
diagnostic system.
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TSB/Document ID: MC130124
Replacement Service Bulletin Number:
MFR Communication Date: 2024-02-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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