NHTSA ID Number: 10250380
Manufacturer Communication Number: MC130124
TSB/Document Date: 2024-03-02
Summary
After close inspection it has been found that the Hose clamp on the fuel line may be insufficiently crimped at the quick connection coupling at the fuel pump. During starting operation, a higher pressure occurs in the fuel system than while driving. Due to this increased pressure during starting operation, the fuel line can move on the quick connection and may slip off the quick connection completely. As a result, small amounts of fuel can leak out and the engine cannot be started.
Push new hose clip (1) onto fuel fuel line (2).
Push fuel line (2) onto quick-release coupling (3).
After pushing on, wait for approx. 10 - 15 min until lubricating material has evaporated.
Align new hose clip (1) with quick-release coupling (3) (arrows) and secure correctly (13 1 500)to
dimension (A) using pliers.
Technical data
Dimension
b (specified
closed size
for single-eye
clip on quickrelease coupling)
2.5+1.5 mm
Order No.
13
Result
Dimension a and b are met.
Measure
Correctly secure hose clip using pliers.
Correctly secure hose clip (1) (13 1 500) to dimension (A) using pliers.
Technical data
2.5+1.5 mm
Dimension
b (specified
closed size
for single-eye
clip on quickrelease coupling)
Check O-ring (2) for damage; replace if necessary.
Connect fuel line (3) to fuel tank (4).
15
Installing complete intake air silencer
Install intake silencer (6) and insert hose (7) at the same
time.
Install bolt (2) with contact disc (3).
Tightening torques
Intake air silencer to frame
M6 x 30
Thread-locking compound (mechanical)
8 Nm
Slide on hose (5) for secondary air system.
Secure the cable (4) in the holder (arrow).
Connect plug connection (1) for intake air temperature
sensor.
with Japan export NV (0742)
Install intake silencer (5) and insert hose (6) at the same
time.
Install bolt (2) with contact disc (3).
Tightening torques
Intake air silencer to frame
M6 x 30
Thread-locking compound (mechanical)
8 Nm
Slide on hose (4) for secondary air system.
Connect plug connection (1) for intake air temperature
sensor.
Order No.
14
Install washers (2) with clips (1) on left and right.
Slide on vent hose (6) and fasten clamp (5) with pliers
(17 5 571).
Slide on vent hose (4) and fasten screw clamp (3).
Connect plug connection (1) for secondary air valve and
secure cable in holder (2).
without Japan export NV (0742)
Connect plug connection (1) for RDC control unit and
secure cable (2) in holder (3).
Order No.
15
16
Securing left intake air pipe
Secure intake snorkel (1) in holder (2).
17
Installing seat support
Install seat support (3).
Install screws (2).
Tightening torques
Seat support to frame
M6 x 16
10 Nm
Clip diagnosis plug (1) into position.
18
Installing rear right interior trim
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Connect plug (3) for the on-board socket.
Install screws (4).
Order No.
16
19
Install rear left interior trim
Position rear interior trim (1), paying attention to the retaining lug (2) while doing so.
Install screws (3).
Connect plug connection (4) for operating facility.
20
Installing complete fuel-tank cover
Installing centre tank cover
Hold fuel-tank cover (2) in position.
Install handlebar end plug (1).
with Keyless Ride OE (0193)
Close the cable strap (arrows).
Order No.
17
Install screws (1) and (2).
Installing right fuel-tank cover
Hold tank cover (1) in position, noting the retaining
lugs (arrows).
Install tank cover (1).
Install screws (1).
Order No.
18
Install screws (1) and screw (2).
Installing left fuel-tank cover
Hold tank cover (1) in position, noting the retaining
lugs (arrows).
Install tank cover (1).
Install screws (1).
Order No.
19
Install screws (1) and screw (2).
Installing right fuel-tank cover top section
Position right upper tank cover section (2) and connect
white connector (1) for AM foil aerial.
Secure excess cable lengths with cable strap (arrow).
Position upper tank cover section (1), noting retaining
tabs (2) and retaining lugs (arrows).
Install upper tank cover section (2).
Install screws (1).
Order No.
20
Installing left fuel-tank cover top section
Position left upper tank cover section (3).
Connect pink connector (1) for DAB foil antenna and
black connector (2) for FM foil antenna.
Secure excess cable lengths with cable strap (arrow).
Position upper tank cover section (1), noting retaining
tabs (2) and retaining lugs (arrows).
Install upper tank cover section (2).
Install screws (1).
Order No.
21
21
Installing right side panel
Push fairing side panel (2) onto mounting pin (3).
Secure fairing side panel (2) with retaining clip (arrow),
noting the bracket (4).
Install screws (1).
Install screws (1).
Turn slipstream deflector (1) to one side.
Install screw (2).
Order No.
22
Install expanding rivet (1), press pin (2) into expanding
rivet (1) while doing so.
22
Installing cover for right intake snorkel
Install cover (2), paying attention to the retaining lug (3)
and engaging that correctly.
Install handlebar end plug (1).
23
Install the right bottom side panel
Install bottom fairing side panel (2), engaging the retaining lug (arrow).
Install screws (1).
Order No.
23
24
Installing left side panel
Push fairing side panel (2) onto mounting pin (3).
Secure fairing side panel (2) with retaining clip (arrow).
Install screws (1).
Install screws (1).
Turn slipstream deflector (1) to one side.
Install screw (2).
Order No.
24
Install expanding rivet (1), press pin (2) into expanding
rivet (1) while doing so.
25
Installing cover for left intake snorkel
Install cover (2), paying attention to the retaining lug (3)
and engaging that correctly.
Install handlebar end plug (1).
26
Installing left bottom side panel
Install bottom fairing side panel (2), engaging the retaining lug (arrow).
Install screws (1).
Order No.
25
27
Installing seat
Place seat (2) in position.
Connect plug (3) for the seat heating.
Install seat (2) and make sure that seat lock (1) locks.
28
Final check of work performed
Check the following:
The work as performed achieved the intended purpose.
All reservoirs and containers have been filled and all fluids and lubricants are at their correct levels.
All threaded fasteners released beforehand have been
correctly retightened.
The fuel system is free of leaks.
The lights and signalling equipment are fully operational
and the vehicle is roadworthy.
The brake pads of the front and rear brakes are bedded
against the brake discs.
Function test, engine start suppression
Check
Set kill switch to "ON" position.
Select neutral.
Switch on the ignition.
Neutral telltale light "N" lights up.
Select a gear.
Neutral telltale light "N" goes out.
Press the starter button.
Starter does not operate.
Extend the side stand.
Pull the clutch lever.
Press the starter button.
Starter does not operate.
Retract the side stand.
Press the starter button without releasing the clutch
lever.
Starter operates.
Order No.
26
Result
Not all test steps completed successfully.
Measure
Check the appropriate parts with the BMW
Motorrad
diagnostic system.
Order No.
1
0F61 - K 1600 B
00 60 436 Rework hose clip
1
Removing seat
Open left case and operate unlocking (arrow) for motorcycle seat (1).
Lift seat (1) and disconnect connector (2) for seat heating.
Remove the seat (1).
with topcase OE (0696)
Open left case and operate unlocking (arrow) for motorcycle seat (1).
Lift seat (1) and disconnect connector (2) for seat heating.
Remove the seat (1).
2
Removing left bottom side panel
Remove screws (1).
Remove bottom fairing side panel (2), disengaging the
retaining lug (arrow).
Order No.
2
3
Removing cover for left intake snorkel
Remove screw (1).
Remove cover (2).
4
Removing left side panel
ATTENTION
Scratches and damage to trim panel components
Component damage
Do not use sharp-edged or hard tools.
Use tools made of plastic, for example.
Turn slipstream deflector (1) to the side.
Remove bolt (2).
Remove expanding rivet (1) and press pin (2) down with
suitable tool.
Order No.
3
Remove screws (1).
Remove screws (1).
Loosen fairing side panel (2), noting retaining
clip (arrow).
Pull off fairing side panel (2) from mounting pin (3) to
the top.
Remove fairing side panel (2).
with storage compartment OE (0152)
Remove screws (1).
Loosen fairing side panel (2), noting retaining
clip (arrow).
Pull off fairing side panel (2) from mounting pin (3) to
the top.
Remove fairing side panel (2).
Order No.
4
5
Removing right bottom side panel
Remove screws (1).
Remove bottom fairing side panel (2), disengaging the
retaining lug (arrow).
6
Removing cover for right intake snorkel
Remove screw (1).
Remove cover (2).
7
Removing right side panel
ATTENTION
Scratches and damage to trim panel components
Component damage
Do not use sharp-edged or hard tools.
Use tools made of plastic, for example.
Order No.
5
Turn slipstream deflector (1) to the side.
Remove bolt (2).
Remove expanding rivet (1) and press pin (2) down with
suitable tool.
Remove screws (1).
Remove screws (1).
Loosen fairing side panel (2), noting retaining
clip (arrow).
Pull off fairing side panel (2) from mounting pin (3) to
the top.
Remove fairing side panel (2), noting holder (4).
Order No.
6
with storage compartment OE (0152)
Remove screws (1).
Loosen fairing side panel (2), noting retaining
clip (arrow).
Pull off fairing side panel (2) from mounting pin (3) to
the top.
Remove fairing side panel (2), noting holder (4).
8
Removing complete fuel-tank cover
Removing left fuel-tank cover top section
Remove screws (1).
Remove upper tank cover section (2).
with audio system OE (0268)
or
with US audio system OE (0270)
Remove screws (1).
Loosen upper tank cover section (2).
Order No.
7
with audio system OE (0268)
Disconnect pink connector (1) for DAB foil antenna and
black connector (2) for FM foil antenna.
Remove left upper tank cover section (3).
Removing left fuel-tank cover
Remove screws (1).
Remove screws (1).
Remove bolt (2).
Pull out tank cover (3) from rubber grommet (4), noting
retaining lugs (arrows).
Removing right fuel-tank cover top section
Remove screws (1).
Remove upper tank cover section (2).
Order No.
8
with audio system OE (0268)
or
with US audio system OE (0270)
Remove screws (1).
Loosen upper tank cover section (2).
with audio system OE (0268)
or
with US audio system OE (0270)
Disconnect connector (1) for AM foil antenna and remove right upper tank cover section (2).
Removing right fuel-tank cover
Remove screws (1).
Remove screws (1).
Remove bolt (2).
Pull out tank cover (3) from rubber grommet (4), noting
retaining lugs (arrows).
Order No.
9
Removing centre fuel-tank cover
Remove screws (1) and (2).
with Keyless Ride OE (0193)
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: MC130124
Replacement Service Bulletin Number:
MFR Communication Date: 2024-02-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission
, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU coding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations
- 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA AutoAuth: Now supports FCA SGW module for Chrysler, for Jeep, for Dodge (2018+), for Fiat (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Programming): Allows for Ford, for Lincoln, and for Mazda ECU programming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
- Cost-effective ECU Coding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford, for Mazda, and for Lincoln. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase
- OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
- 3 Years Software Update, Value for Money: With 3 years of software updates and 22+ languages(no IP restrictions), XTOOL D7S auto scanner code scanner ensures ongoing compatibility for the latest car models and improved diagnostic functions. This all system vehicle diagnostic scanner comes with a 30-day return policy and a 24-month repair for dependable performance. XTOOL are dedicated to your satisfaction, so enjoy seamless support and lifetime expert assistance. Should you encounter any issues or concerns, don’t hesitate to reach out XTOOL. D7S with newest update with 22 languages freely transfer without authorization, check details from setting-language or from XTOOL
- 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
- 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
- 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
- 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.
This product presentation was made with AAWP plugin.