NHTSA ID Number: 10249817
Manufacturer Communication Number: SRV-TSB-23-015
TSB/Document Date: 2024-02-07
Summary
CR263 – Replacement of the ABS Unit to Rear Brake Master Cylinder Hose. Applicability: Hypermotard 950 Model Year 2019-2021 (all model versions). The purpose of this technical service bulletin is to inform dealers and service managers of the availability of a new optional rear brake hose
(ABS control unit to rear brake master cylinder). This is in response to reports of slight elongation of the rear brake lever stroke, from routine use. The bulletin further provides service procedures and parts data. This document has been redacted for sensitive pricing information.
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- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: SRV-TSB-23-015
Replacement Service Bulletin Number:
MFR Communication Date: 2024-01-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
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CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
Date:
To:
From:
January 2, 2024
Dealer Principal, General Manager, Service Manager, North American Dealer
Network
Richard Kenton, Technical Director
Dan Schwartz, Service Area Manager
Dear Dealers,
This bulletin is to inform you that, following reports of a slight elongation of the rear brake
lever stroke over time and as a consequence of use, a new rear brake hose (ABS control unit to
rear brake master cylinder) is now available for the model concerned in order to prevent this
condition.
ABS control unit /
rear brake master
cylinder hose part no.
61911571A
We remind you that the rear brake line must be installed on vehicles if Clients complain
about a slight elongation of the rear brake pedal travel over time and with use.
Always remind Clients that correct brake operation must always be checked before each use of
the motorcycle, as indicated in the Use and Maintenance Manual, and that it is essential to
have the braking systems maintained as prescribed in the maintenance schedule, changing
the brake fluid every 24 months.
Moreover, we inform you that this upgrade is NOT mandatory, but optional since it has to
be performed only if the Client reports such condition.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
1/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
Contents
Page
1
Introduction
Contents
2
Application
2
Client Impact
2
Spare Parts
3
Parts Distribution
3
Warranty Reimbursement Rules
3
Service Solution
Part 1: Vehicle Preparation
Part 2: Rear Brake Hose Removal
Part 3: New Rear Brake Hose Installation
Part 4: Rear Brake System Filling and Bleeding
Part 5: Vehicle Refitting
Part 6: Rear Brake Pedal Travel Check
4
5
13
15
18
19
28
Application
This update is NOT listed in the DCS VIN HISTORY
We inform you that this upgrade is NOT mandatory, but optional since it must be
performed only if the Client reports such symptom/condition.
If a Client complains about a slight elongation of the rear brake pedal travel over time and
with use, it is necessary to order the replacement parts.
Client Impact
Clients will NOT be notified by dedicated communication.
Involved vehicles must be fitted with the updated rear brake hoses ONLY if the abovedescribed operating concern is detected.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
2/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
Spare parts
The spare parts required for this update are:
•
ABS control unit / rear brake master cylinder hose Part no. 61911571A
•
Copper washers part no. 85250241A (10pcs)
•
Small and Big self-locking ties.
The required DOT4 brake fluid and self-locking ties (small and large) are easy to find
consumables and should be sourced locally.
Parts Distribution
The above listed components required to carry out the upgrade under this Workshop
Campaign must be ordered for each affected frame number.
The ties and DOT4 fluid to be used are easy to find consumables, it is not necessary to fill in
any special spare part orders.
Warranty Reimbursement Rules
Rear brake hose installation reimbursement will be issued through the standard warranty
claim procedure via the DCS.
We remind you that this update is NOT listed in the DCS VEHICLE HISTORY, but a NEW
WARRANTY CLAIM must be filled. See procedure illustrated below.
The warranty claim is pre-filled and is identified as CR263.
The Dealer shall be reimbursed for the parts listed for the operation; copper washers (10) part
no. 85250241A, ABS control unit/rear brake master cylinder hose Part no. 61911571A, the
consumable ties and DOT 4 brake fluid; and labor for
that includes
the time necessary for:
•
Vehicle reception
•
Rear brake hose removal
•
Installation of new rear brake hose
•
Filling and bleeding procedure of the rear brake system
•
Soft cleaning of the vehicle
•
Compensation for the cost of self-locking ties and DOT4 fluid used to fill the rear brake
system.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
3/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
When creating the WCRC type claim, please fill in the following fields:
1. VIN number: ZDMXXXXXXXXXXXXXX
2. Claim Type: WCRC - WARRANTY CLAIM RECALL CAMPAIGN
3. Recall Campaign: CR263 – SRV-TSB-23-015 REAR BRAKE HOSE REPLACEMENT
Service Solution
WARNING
The replacement procedure of the rear brake hose described in the document is not
particularly difficult, however, for the operation to be completed successfully and to
comply with the set time, it is necessary to thoroughly follow the sequence of the
indicated operations.
We recommend taking your time to fully understand the procedure before
attempting its implementation on the motorcycle (you may print the document in
color for a better understanding).
We also remind you that the work environment where you carry out the procedure
and the tools and equipment used (wrenches and gloves) must be clean.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
4/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
NOTE
We hereby inform you that this operation is carried out exclusively on the primary
circuit of the rear brake system for which it is sufficient to perform the traditional
bleeding procedure; NO specific bleeding procedure is hence required for the
secondary circuit (circuit inside the ABS control unit).
Part 1: Vehicle Preparation
1. Position the motorcycle on the rear paddock stand.
2. Remove the vehicle Seat (see Sec. 05: “Fairing - Seat”).
3. Remove the Fuel tank (See Sec.8: “Fuel system/Exhaust - Fuel tank”).
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
5/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
4. Drain all the brake fluid contained inside the rear brake system (see Sect. 04 Maintenance operation - Changing the rear brake circuit fluid).
WARNING
Brake fluid may damage the paint or parts of the motorcycle. Wash the affected
area with plenty of water in case of accidental contact. Damage due to brake fluid
spillage is not a warrantable defect and is the responsibility of the repairing dealer
to correct.
5. Remove the 6 self-locking ties (1) (main wiring harness – airbox LH side).
6. Disconnect connectors (2) of engine ECU.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
6/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
7. Loosen the 3 M5x16 screws (3), collect the relevant washers (4) and remove the engine
ECU (5).
8. Disconnect the voltage regulator cable connector (6) and the generator connector (7).
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
7/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
9. Loosen the 2 M5x25 screws (8) and remove the 2 spacers with collar (9) from the voltage
regulator support (10).
10. Loosen the 2 M8X22 screws (11) and remove the relevant washers. Remove the upper
cross member (12).
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
8/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
11. Loosen the clamp (13) and disconnect the blow-by pipe (14).
12. Working from the lower left side of the vehicle, disconnect the drainpipe (15) by loosening
the relevant clamp (16).
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
9/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
13. Loosen clamps (17) of intake manifolds.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
10/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
14. Loosen clamps (18) of the 2 secondary air system pipes (19) of the vertical and horizontal
head and disconnect the actuator (20).
15. Remove the self-locking tie (21).
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
11/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
versions)
Technical Service Bulletin SRV-TSB-23-015
16. Release the vertical cylinder coil connector (22).
17. Disconnect the 2 connectors (23) of the injection wiring.
18. Remove the complete airbox.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
12/29
CR263 – Replacement of the ABS Unit to Rear
Brake Master Cylinder Hose
Hypermotard 950 Model Year 2019-2021 (all model
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