NHTSA ID Number: 10249236
Manufacturer Communication Number: Circular 91FN
TSB/Document Date: 2024-02-06
Summary
Affected vehicles will receive the latest software version via a software update. This software contains an optimized self-diagnosis function for the high-voltage battery
. In addition to the software update, the high-voltage battery cells may experience an increased self-discharge. The high-voltage battery will be evaluated, and any affected high-voltage cell modules will be replaced.
Service Action
Code: 91FN
Subject
Software Update for High Voltage Battery
Control Module - Version 3.2.1
Document History
Date
Summary
01/19/2024
Affected Vehicles
Original publication
Country
Beginning
Model
Year
Ending
Model
Year
Vehicle
Vehicle Count
USA
USA
CAN
CAN
2022
2022
2022
2022
2023
2023
2023
2023
Q4 E-TRON SPORTBACK
Q4 E-TRON SUV
Q4 E-TRON SPORTBACK
Q4 E-TRON SUV
914
4,321
133
892
Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this
action. Elsa is the only valid campaign inquiry & verification source.
About This Service
Action
Campaign status must show “open.”
If Elsa shows other open action(s), inform your customer so that the work can also be completed at
the same time the vehicle is in the workshop for this campaign.
Affected vehicles will receive the latest software version via a software update. This software
contains an optimized self-diagnosis function for the high-voltage battery
.
In addition to the software update, the high-voltage battery
cells may experience an increased
self-discharge. The high-voltage battery
will be evaluated, and any affected high-voltage cell
modules will be replaced.
Code Visibility
On or about January 19, 2024, the campaign code will be applied to affected vehicles.
Owner Notification
Owner notification will take place in January 2024. Owner letter examples are included in this
bulletin for your reference.
Campaign Expiration
Date
This campaign expires on January 31, 2029. Work must be performed on or before this date
to be eligible for payment. Keep this expiration date in mind when scheduling customers for this
action. If a customer wishes to have this work performed after the expiration date, your normal
costs associated with this work will apply.
Additional Information
Please alert everyone in your dealership about this action, including Sales, Service, Parts
and Accounting personnel. Contact Warranty if you have any questions.
Dealers must ensure that every affected inventory vehicle has this campaign completed before
delivery to consumers.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2024 Audi of America, Inc. and Audi Canada. All Rights Reserved.
91FN Page 1 of 48
Parts Information (if required)
Criteria
Quantity
Part Number
P.O.C. Part Description
As needed
0Z1-915-599-J
CELL MOD.
Ordering Method
(see description
below)
IMPORTANT INFORMATION FOR PART NUMBER 0Z1-915-599-J (Cell module):
0Z1-915-599-J (Cell Module) will be return blocked. In the chance that a cell module
needs returning, this return will need to be scheduled with your Dealer Support
Specialist (DSS).
For batteries not actively part of the repair process, either new or spent, dealers should
ensure compliance with local fire code battery storage requirements. Dealers who have
the appropriate storage capabilities/facilities that meet local fire code requirements, are
encouraged to order/ stock parts to complete the 91FN Repair.
ALL
4 per cell module
N -912-809-01
SCREW
1 per cell module
D -G00-018-M3
PASTE
1 per cell module
0Z1-998-474
SEP. FILM
1
1HV-915-754-A
VALVE
2
0Z1-915-433-C
GASKET
24
N -909-428-04
4
N -912-832-01
82
WHT-009-218
22
WHT-008-738-A
1
D -316-000-A1
UNDER COAT
2
1EA-802-131-A
CONNECTION
2
1EA-802-132-A
CONNECTION
1
D -454-300-H2
SEALANT
1
1EA-998-103
SEP. FILM
4
N -102-252-02
1
G -12E-100-1G CON
G12 EVO Coolant Concentrate
(US Dealers)
1
G -12E-100-2G CON
G12 EVO Coolant Concentrate
(Canadian Dealers)
Free Order
The following underbody trim clips are needed ONLY in the event of breakage. They
may not be required for every repair.
Up to 14
WHT-003-491
NUT
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2024 Audi
of America, Inc. and Audi Canada. All Rights Reserved.
91FN Page 2 of 48
Parts Control Type:
Free Order
Parts will be managed by Free Order
Initial Allocation:
NO
There will be no parts allocation. Please reference the Repair Projection Tool (below)
to view your potential VIN population.
Repair Projection Tool:
(right click to open)
NOTE
Campaign parts should always be ordered as per the parts information in this circular. The ordering system will
supersede the part, if applicable.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2024 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
91FN Page 3 of 48
Claim Entry Instructions
The labor times listed here may differ from the labor operations and labor times listed in ELSA.
After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated
elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order.
If customer refused campaign work:
U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option.
Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure.
Service Number
91FN
Damage Code
0099
Parts Vendor Code
Claim Type
002
Sold vehicle: 7 10
Unsold vehicle: 7 90
Causal Indicator
Mark labor as causal if cell module(s) are not replaced
Mark CELL MOD* as causal part if a cell module(s) is replaced
Vehicle Wash
Vehicle Loaner
Do not claim wash under this action
See special claiming instructions for rental/loaner claiming.
NOTE: A 2nd claim must be entered for rental/loaner claiming
Vehicles have more than one criteria.
Complete and claim all applicable criteria on one claim.
Criteria I.D.
01, 02 and 03
Perform check cell equalization test plan and perform software update
LABOR
Labor Op
Time Units
Description
2706 89 50
SEE ELSA
Connect battery charger
0150 98 99
20
Perform cell equalization check via ODIS
0151 00 00
Time stated on
diagnostic protocol
Perform software update
0150 00 99
20
Bus sleep and adaptation test drive
0150 99 99
Time stated on
diagnostic protocol
Additional work if there is evidence that the
flash routine was interrupted
Continued on next page
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2024 Audi of America, Inc. and Audi Canada. All Rights Reserved.
91FN Page 4 of 48
NOTE: The software update and related GFF work is performed on more than one diagnostic
session. The multiple GFF logs can be added together.
Ensure the GFF logs are added together correctly. For example, two logs from the same
diagnostic session are not allowed.
Claims and GFF logs may be audited to ensure that the actual GFF log time is being claimed.
The technician is instructed to indicate which SVM code correlates with the specific GFF log to
aid in determining which GFF logs are used to calculate the total GFF time claimed.
EXAMPLE:
Continued on next page
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2024 Audi of America, Inc. and Audi Canada. All Rights Reserved.
91FN Page 5 of 48
AND (only if necessary)
Remove high-voltage battery
and replace one or more cell modules.
LABOR
Labor Op
Time Units
Description
9301 19 50
SEE ELSA
Battery module remove+reinstall
9301 19 53
(up to 11)
SEE ELSA
Battery module remove+reinstall
(each additional module)
9302 19 82
SEE ELSA
Battery housing remove+reinstall
9303 19 60
SEE ELSA
High voltage battery
remove+reinstall
1938 17 50
SEE ELSA
Coolant drain & fill
9303 01 50
SEE ELSA
High voltage battery
check
9310 83 50
SEE ELSA
Disable HV system voltage deactivate and
activate
0150 00 00
Time stated on
diagnostic protocol
GFF Operations
9301 01 50
SEE ELSA
Battery module check
(classification)
9302 29 82
SEE ELSA
Battery housing clean
(if upper cover is reused)
9301 00 50
SEE ELSA
Package module
(only needed if removed module requires
special packaging based on classification
results)
9301 89 50
SEE ELSA
Battery module charge
9301 89 53
(up to 11)
SEE ELSA
Battery module charge
(each additional module)
9303 01 52
SEE ELSA
High voltage battery
check
(classification)
PARTS
Quantity
Part Number
Description
As needed
(up to 12)
0Z1915599J
2.00
0Z1915433C
GASKET
1.00/cell module
0Z1998474
SEP. FILM
2.00
1EA802131A
CONNECTION
2.00
1EA802132A
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TSB/Document ID: Circular 91FN
Replacement Service Bulletin Number:
MFR Communication Date: 2024-01-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: BACK OVER PREVENTION:SOFTWARE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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