NHTSA ID Number: 10246743
Manufacturer Communication Number: 13139
TSB/Document Date: 2023-12-11
Summary
PSR-Compressed Natural Gas (CNG) Fuel Tank Shut-Off Solenoid Connector
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TSB/Document ID: 13139
Replacement Service Bulletin Number:
MFR Communication Date: 2013-07-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
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Bulletin No.: 13139
Date: July 2013
Recall Bulletin
PRODUCT SAFETY RECALL
SUBJECT:
Compressed Natural Gas (CNG) Fuel Tank Shut-Off Solenoid Connector
MODELS:
2011-2013 Chevrolet
Express
2011-2013 GMC
Savana
Equipped with CNG Fuel System
All involved vehicles that are in dealer inventory must be held and not delivered to
customers, dealer traded, or used for demonstration purposes until the repair contained
in this bulletin has been performed on the vehicle.
CONDITION
General Motors
, based on data and information from supplier IMPCO Automotive, has decided
that a defect, which relates to motor vehicle safety, exists in certain compressed natural gas
(CNG) fuel systems installed by IMPCO Automotive on 2011-2013 model year CNG equipped
Chevrolet
Express and GMC
Savana vehicles. As a result, General Motors
and IMPCO
Automotive are conducting a safety recall.
The underbody shut-off solenoid connector to a CNG fuel tank may corrode and could form a
high-resistance short in the connector, potentially causing overheating or a self-extinguishing
flame. If there is a fuel leak or other combustible material in the vicinity, there is a risk of fire.
CORRECTION
Improved solenoids and securing nuts will be installed for all exterior tanks and the regulator,
and the 30 amp gas fuel pump fuse will be replaced with either a 7.5 amp fuse (for the four
tank configuration) or a 5.0 amp fuse (for the three tank configuration). In addition, the wiring
routing will be adjusted, if necessary, to eliminate any undue tension on the connector, and
anti-corrosion sealing plugs will be installed into the valve body (2013 model year vehicles
have these plugs already installed).
.
General Motors
will contact certain fleets directly to arrange for the performance of the
required repair. Vehicle owners will also be sent a letter from General Motors
advising them to
schedule an appointment with a Chevrolet
or GMC
dealer for this repair.
VEHICLES INVOLVED
All involved vehicles are identified by Vehicle Identification Number on the Investigate Vehicle
History screen in GM Global Warranty Management system. Dealership service personnel
Copyright 2013 General Motors
. All Rights Reserved.
Page 2
July 2013
Bulletin No.: 13139
should always check this site to confirm vehicle involvement prior to beginning any required
inspections and/or repairs. It is important to routinely use this tool to verify eligibility because
not all similar vehicles may be involved regardless of description or option content.
For dealers with involved vehicles, a listing with involved vehicles containing the complete
vehicle identification number, customer name, and address information has been prepared
and will be provided to US and Canadian dealers through the GM GlobalConnect Recall
Reports. Dealers will not have a report available if they have no involved vehicles currently
assigned.
The listing may contain customer names and addresses obtained from Motor Vehicle
Registration Records. The use of such motor vehicle registration data for any purpose other
than follow-up necessary to complete this recall is a violation of law in several
states/provinces/countries. Accordingly, you are urged to limit the use of this report to the
follow-up necessary to complete this recall.
PART INFORMATION
Parts required to complete this recall are to be obtained from General Motors
Customer Care
and Aftersales (GMCCA). Please refer to your “involved vehicles listing” before ordering parts.
Normal orders should be placed on a DRO = Daily Replenishment Order. In an emergency
situation, parts should be ordered on a CSO = Customer Special Order.
Part Number
23425126
13586114
19168446
Description
Service Kit
Connector
Splice Sleeve Kit
Quantity/Vehicle
1*
1-4 (If Required) **
1-4 (If Required) **
* Kit includes 7.5-amp fuse, 5-amp fuse, fuse and relay label, 6 CNG valve plugs, 4 CNG
solenoids, 4 solenoid nuts, 2 o-rings, and Parker lube.
** Do NOT order connectors or splice packs unless a connector requires replacement.
SERVICE PROCEDURE
Service Procedure Overview
Remove the 30-amp fuel pump fuse and replace it with a 7.5-amp fuse if the vehicle is
equipped with a 4-tank system.
Remove the 30-amp fuel pump fuse and replace it with a 5-amp fuse if the vehicle is
equipped with a 3-tank system.
Install a new underhood fuse and relay label.
Inspect HPL solenoid electrical connector for corrosion or contamination.
Remove and replace four exterior CNG solenoids.
Inspect the HPL solenoid electrical connector harness condition and routing.
Insert plugs into CNG valves (this step can be skipped for 2013 model year vehicles,
which have the plugs already installed).
Page 3
July 2013
Bulletin No.: 13139
Fuse Replacement, Fuse and Relay Label Replacement
1. Open the hood and disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection in SI. Document ID 2069921
2. Remove the underhood electrical center cover.
3457040
3. Locate the 30-amp fuel pump fuse and remove it from the underhood electrical center or
junction block (1). Refer to number 24 on the fuse and relay label, which is located on the
underside of the underhood electrical center cover.
4. Discard the 30 amp fuel pump fuse.
Note: A new label and 7.5 and 5 amp fuse are included in the parts kit, P/N .23425126.
If the vehicle is equipped with a 4-tank system (RPO UFP), install a 7.5-amp fuse.
If the vehicle is equipped with a 3-tank system (RPO UFM), install a 5-amp fuse.
3457043
Page 4
July 2013
Bulletin No.: 13139
5. Clean the existing fuse and relay label (2) with water and shop towel.
6. Ensure the existing label is dry and free of dust and grime.
7. Install a new label over the existing label. (Position 24) Note: Label may have to be
trimmed to fit so it only covers item #24.
8. Install the underhood electrical center cover.
Midship Tank Shield and Aft Axle Tank Shield Removal
9. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in SI. Document
ID 2123474
Note: Two technicians are required to complete steps 10 and 11 below.
Tools Required: 6mm Allen wrench
10. Remove the midship tank shield bolts and mid shield. Refer to Compressed Natural Gas
Tank Cover Replacement – Midship Tank in SI. Document ID 2565154
11. Remove the Aft axle tank shield bolts. Refer to Compressed Natural Gas Tank Cover
Replacement – Aft Tank in SI. Document ID 2565700
Midship Tank Service Repair Work
2562809
1. Close the manual shutoff valve for the midship tank.
2. Disconnect the high pressure lockoff (HPL) solenoid electrical connector.
3. Inspect HPL solenoid harness connector for corrosion or contamination.
If corrosion or contamination is present, replace the connector with GM P/N 13586114.
Refer to GM instructions included with connector and Splicing Copper Wire Using
Splice Sleeves in SI.
If corrosion or contamination is NOT present, proceed to step 4.
4. Mark the connector orientation of the solenoid on the valve using a marker to ensure
correct installation of the new solenoid.
5. Remove the 7/8” HPL solenoid coil retaining nut and discard it.
Page 5
July 2013
Bulletin No.: 13139
6. Remove the HPL solenoid coil and discard it.
7. Apply a thin layer of Parker lube on the lower HPL solenoid seal on both sides of the seal.
3457054
8. Replace lower HPL solenoid coil seal (1).
9. Using the reference mark created in step 4, install a new HPL solenoid coil. (Plug on
solenoid points up.)
3457050
10. Apply a thin layer of Parker lube on the upper HPL solenoid retaining nut seal on both
sides of the seal.
11. Place new seal in groove in nut.
12. Install the HPL solenoid coil retaining nut. Tighten the retaining nut to 6.5 Nm (57.5 lb-in).
13. Connect the HPL solenoid harness connector.
Page 6
July 2013
Bulletin No.: 13139
3457063
Electrical connector harness shown with no strain on the harness. Note that there is slack in the
harness. If the harness does not have any slack, remove the tie strap and adjust the harness. Secure
the harness with a new tie strap.
14. Verify that there is no strain on HPL solenoid electrical connector.
If there is strain on the electrical connector harness, remove the connector tie strap and
reposition the harness to relieve the wire strain. Install a new tie strap to secure
harness.
If there is no strain on the electrical connector harness, proceed to step 15.
3530550
Connector must point upward.
15. Install two CNG cylinder tank valve plugs (1). Refer to the illustration. This step can be
skipped for 2013 model year vehicles, which have plugs already installed.
16. Open the manual shutoff valve for the midship tank.
Page 7
July 2013
Bulletin No.: 13139
Regulator Service Repair Work
3457059
1. Disconnect the high pressure lockoff (HPL) solenoid electrical connector (1).
2. Inspect HPL solenoid harness connector for corrosion or contamination.
If corrosion or contamination is present, replace the connector with GM P/N 13586114.
Refer to GM service instructions included with connector and Splicing Copper Wire
Using Splice Sleeves in SI.
If corrosion or contamination is NOT present, proceed to step 3.
3. Mark the connector orientation of the solenoid on the regulator using a marker to ensure
correct installation of the new solenoid.
4. Remove the HPL solenoid coil retaining nut and discard it.
5. Remove the HPL solenoid coil and discard it.
6. Apply a thin layer of Parker lube on the lower HPL solenoid seal on both sides of the seal.
3457054
7. Replace lower HPL solenoid coil seal (1).
8. Using the reference mark created in step 3, install a new HPL solenoid coil.
Page 8
July 2013
Bulletin No.: 13139
3457050
9. Apply a thin layer of Parker lube on the upper HPL solenoid retaining nut seal on both
sides of the seal.
10. Place new seal in groove in nut.
11. Install the HPL solenoid coil retaining nut. Tighten the retaining nut to 6.5 Nm (57.5 lb-in).
12. Connect the HPL solenoid electrical connector.
Aft Axle Tank Service Repair Work
2567262
1. Close the manual shutoff valves for the Aft axle tanks.
2. Disconnect the high pressure lockoff (HPL) solenoid electrical connectors.
3. Inspect HPL solenoid harness connectors for corrosion or contamination.
If corrosion or contamination is present, replace the connector with GM P/N 13586114.
Refer to GM service instructions included with connector and Splicing Copper Wire
Using Splice Sleeves in SI.
If corrosion or contamination is NOT present, proceed to step 4.
Page 9
July 2013
Bulletin No.: 13139
Note: Perform steps 4-15 on both tank valves.
4. Mark the connector orientation of the solenoid on the valve using a marker to ensure
correct installation of the new solenoid.
5. Remove the HPL solenoid coil retaining nut and discard it.
6. Remove the HPL solenoid coil and discard it.
7. Apply a thin layer of Parker lube on the lower HPL solenoid seal on both sides of the seal.
3457054
8. Replace lower HPL solenoid coil seal (1).
9. Using the reference mark created in step 4, install a new HPL solenoid coil on the aft
assembly. Turn the foreward coil 180 degrees to face the aft tank assembly.
3530545
Note: Both HPL solenoid connectors should face each other after installation.
10. Apply a thin layer of Parker lube on the upper HPL solenoid retaining nut seal on both
sides of the seal.
11. Place new seal in groove in nut.
12. Install the HPL solenoid coil retaining nut. Tighten the retaining nut to 6.5 Nm (57.5 lb-in).
13. Connect the HPL solenoid electrical connector.
Page 10
July 2013
Bulletin No.: 13139
3457070
Note: Perform step 12 on forward valve only.
14. Route the forward HPL solenoid harness (1) over the top of brace (2) so that the connector
feeds directly into the solenoid.
15. Connect the HPL solenoid harness connector.
3530557
16. Install two CNG cylinder tank valve plugs (1). Refer to the illustration. This step can be
skipped for 2013 model year vehicles, which have plugs already installed.
17. Open the manual shutoff valves for the Aft axle tanks.
CNG Fuel System Check
1. Lower the vehicle. Refer to Lifting and Jacking the Vehicle in SI. Document ID 2123474
2. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and
Connection in SI. Document ID 2069921
3. Start the engine.
4. Raise and support vehicle. Refer to Lifting and Jacking the Vehicle in SI. Document ID
2123474
Note: Use a paper clip or equivalent to perform the magnetic functionality test. The solenoids
will only be magnetic while the engine is running.
Page 11
July 2013
Bulletin No.: 13139
5. Verify the operation of the solenoid by performing a magnetic functionality test on the four
CNG HPL solenoids.
5.1 Ensure vehicle is running.
5.2 Place paper clip or equivalent on the HPL solenoid retaining nut.
5.3 Determine if HPL solenoid retaining nut is magnetic. If the HPL solenoid retaining nut is
magnetic, the CNG HPL solenoid operates as designed.
5.4 Lower the vehicle. Refer to Lifting and Jacking the Vehicle in SI. Document ID
2123474
6. Turn off the engine after completing the magnetic functionality test.
7. Raise and support vehicle. Refer to Lifting and Jacking the Vehicle in SI. Document ID
2123474
Note: Two technicians are required to complete steps 8 and 9.
8. Install the midship tank shield bolts and mid shield. Refer to Compressed Natural Gas
Tank Cover Replacement – Midship Tank in SI. Document ID 2565154
9. Install the Aft axle tank shield bolts. Refer to Compressed Natural Gas Tank Cover
Replacement – Aft Tank in SI. Document ID 2565700
10. Lower the vehicle. Refer to Lifting and Jacking the Vehicle in SI. Document ID 2123474
WARRANTY TRANSACTION INFORMATION
Submit a transaction using the table below. All transactions should be submitted as a ZFAT
transaction type, unless noted otherwise.
Labor Code
9100037
Description
Rework CNG System
Add: Replace Connector
Labor Time
1.8
0.4-1.6
CUSTOMER NOTIFICATION – For US and Canada
General Motors
will notify customers of this recall on their vehicle (see copy of customer letter
included with this bulletin).
DEALER RECALL RESPONSIBILITY – For US (US States, Territories, and Possessions)
It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used
item of motor vehicle equipment (including a tire) covered by this notification under a sale or
lease until the defect or noncompliance is remedied.
The US National Traffic and Motor Vehicle Safety Act provides that each vehicle that is subject
to a recall of this type must be adequately repaired within a reasonable time after the customer
has tendered it for repair. A failure to repair within sixty days after tender of a vehicle is prima
facie evidence of failure to repair within a reasonable time. If the condition is not adequately
repaired within a reasonable time, the customer may be entitled to an identical or reasonably
equivalent vehicle at no charge or to a refund of the purchase price less a reasonable
allowance for depreciation. To avoid having to provide these burdensome remedies, every
effort must be made to promptly schedule an appointment with each customer and to repair
their vehicle as soon as possible. In the recall notification letters, customers are told how to
Page 12
July 2013
Bulletin No.: 13139
contact the US National Highway Traffic Safety Administration if the recall is not completed
within a reasonable time.
DEALER RECALL RESPONSIBILITY – All
All unsold new vehicles in dealers' possession and subject to this recall must be held and
inspected/repaired per the service procedure of this recall bulletin before customers take
possession of these vehicles.
Dealers are to service all vehicles subject to this recall at no charge to customers, regardless
of mileage, age of vehicle, or ownership, from this time forward.
Customers who have recently purchased vehicles sold from your vehicle inventory, and for
which there is no customer information indicated on the dealer listing, are to be contacted by
the dealer. Arrangements are to be made to make the required correction according to the
instructions contained in this bulletin. A copy of the customer letter is provided in this bulletin
for your use in contacting customers. Recall follow-up cards should not be used for this
purpose, since the customer may not as yet have received the notification letter.
GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these technicians of conditions that
may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the tools,
equipment, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to
your vehicle, or that your vehicle will have that condition. See your dealer for information on whether your vehicle may benefit from the information.
We Support
Voluntary Technician
Certification
Page 13
July 2013
Bulletin No.: 13139
August 2013
Dear General Motors
Customer:
This notice is sent to you in accordance with the requirements of the National Traffic and
Motor Vehicle Safety Act.
General Motors
, based on data and information from supplier IMPCO Automotive, has decided
that a defect, which relates to motor vehicle safety, exists in certain compressed natural gas
(CNG) fuel systems installed by IMPCO Automotive on 2011-2013 model year CNG equipped
Chevrolet
Express and GMC
Savana vehicles. As a result, General Motors
and IMPCO
Automotive are conducting a safety recall. We apologize for this inconvenience. However,
we are concerned about your safety and continued satisfaction with our products.
IMPORTANT
Your 2011-2013 model year Chevrolet
Express or GMC
Savana CNG
equipped vehicle is involved in safety recall 13139.
Owners who have not been contacted by General Motors
concerning
this recall should schedule an appointment with their Chevrolet
or GMC![]()
dealer to arrange for the repairs to be completed.
This service will be performed for you at no charge.
Why is your
vehicle being
recalled?
The underbody shut-off solenoid connector to a CNG fuel tank may
corrode and could form a high-resistance short in the connector,
potentially causing overheating or a self-extinguishing flame. If
there is a fuel leak or other combustible material in the vicinity, there
is a risk of fire.
What will we
do?
To correct this condition, improved solenoids and securing nuts will
be installed for all exterior tanks and the regulator, and the 30 amp
gas fuel pump fuse will be replaced with either a 7.5 amp fuse (for
the four tank configuration) or a 5.0 amp fuse (for the three tank
configuration). In addition, the wiring routing will be adjusted, if
necessary, to eliminate any undue tension on the connector, and
anti-corrosion sealing plugs will be installed into the valve body
(2013 model year vehicles have these plugs already installed). This
service will be performed at no charge. The approximate time for
the actual repair can be as much as four hours per vehicle, but the
wait time for your vehicle may be longer depending on how busy the
dealership is.
What should
you do?
General Motors
will contact certain fleets directly to arrange for the
performance of the required repair. If you have not already been
contacted by General Motors
, please schedule an appointment
with your Chevrolet
or GMC
dealer for this repair.
Do you have
questions?
If you have questions or concerns that your dealer is unable to
resolve, please contact the GM Fleet Action Center at 1-800-3533867.
Page 14
July 2013
Bulletin No.: 13139
If after contacting your dealer and the Fleet Action Center, you are still not satisfied GM has
done their best to remedy this condition without charge and within a reasonable time, you may
wish to write the Administrator, National Highway Traffic Safety Administration, 1200 New
Jersey Avenue, SE., Washington, DC 20590, or call the toll-free Vehicle Safety Hotline at
1.888.327.4236 (TTY 1.800.424.9153), or go to http://www.safercar.gov. The National
Highway Traffic Safety Administration Campaign ID Number for this recall is 13V225.
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a
copy of this notice to the lessee within ten days.
Jim Moloney
General Director,
Customer and Relationship Services
GM Recall #13139
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