NHTSA ID Number: 10238249
Manufacturer Communication Number: D22R6REV
TSB/Document Date: 2023-07-05
Summary
Emission Recall for DETROIT DD13, DD15, DD16 Soot Sensor Installation and Software Reprogramming
Daimler Truck
North America LLC
June 2023
D22R6 REV1
Emission Recall
Subject: Emission Recall DETROIT™ DD13®, DD15®, DD16® Soot Sensor
Installation and Software Reprogramming
Models Affected: DD13, DD15, DD16 (471.928, 472.910, 472.912, 473.910)
General Information
Daimler Trucks
North America LLC, on behalf of its Detroit Powertrain Division, is initiating Emission Recall D22R6
to modify the vehicles mentioned above.
Certain Detroit DD13®, DD15®, and DD16® engines were built without soot sensors due to global component
shortages and supply chain issues. The majority of these vehicles will require installation of a new soot sensor. All
of these vehicles will require reprogramming to a minimum of the ACM, MCM, CPC and TCM software versions
and fuel map versions listed below:
For DD15 with GATS 2.0:
• ACM Software Version 10.52.1.0 ZGS 001
• MCM Software Version 19.2.1.4 ZGS 001
• CPC Software Version R21.42.00.00A
• TCM (if applicable): Software Version NAMT201403
For DD13, DD15, DD16 with 1-Box Aftertreatment
• ACM Software Version 7.61.1.0 ZGS 003
• MCM Software Version:
o DD13: 14.3.1.1 ZGS 001
o DD15: 6.9.0.2 ZGS 002
o DD16: 6.9.0.2 ZGS 003
• CPC Software Version:
o CPC501T R20.11.00.00A or R20.31.00.00A
o CPC04T R44_00_000A
• TCM (if applicable):Software Version NAMT201403
Updated programming is available for DD13®, DD15®, and DD16® powered vehicles manufactured between
January 2020 and December 2022. These DD13®, DD15®, and DD16® powered vehicles will need to have the ACM
reprogrammed.
The California Air Resource Board (CARB) and the Environment Protection Agency (EPA) regulations require that
software and fuel maps meet certification criteria. Reprogramming the ACM corrects the fuel maps to new certified
versions, once a new soot sensor is installed.
There are approximately 38,376 engines affected by this emission recall in U.S. and Canada.
Note that some engines are already reprogrammed and have had soot sensor installed. These engines are
excluded from this Emission Recall. In addition, the currently available software levels may be higher than the
minimum levels shown above.
IMPORTANT:
DPF failures and related fault codes, before and after recall completion, are not caused by missing or failed soot
sensors and cannot be filed under D22R6 Emission Recall. Normal in warranty procedures apply.
Daimler Truck
North America LLC
Emission Recall
June 2023
D22R6 REV1
Work Instructions
Please refer to the attached work instructions. Prior to performing the emission recall, check the vehicle for a
completion sticker (Form WAR260).
Replacement Parts
Replacement parts are now available and should be ordered before the customer arrives to avoid unnecessary
downtime. Please follow the guidelines below and allow time to receive parts.
NOTE: These recall kits are made available for D22R6 repairs ONLY and are not to be ordered and stocked
for warranty or customer purchase repairs.
1-Box equipped DD13®, DD15®, and DD16® (471.928, 472.910, 473.910) vehicles require Recall Kit
number DDE 25-D22R6-001 and if necessary soot sensor mounting bolts DDE N910143006001
GATS 2.0 equipped DD15® (472.912) require Recall Kit Number DDE 25-D22R6-002 and if necessary soot
sensor mounting nuts DDE N000000008335
•
•
Table 1 – Replacement Parts for D22R6
Engine Model
1-Box equipped
DD13®, DD15®, and DD16®
(471.928, 472.910, 473.910,)
Recall Kit / Part
Number
DDE 25-D22R6-001
DDE N910143006001
GATS 2.0 equipped
DD15® (472.912)
DDE 25-D22R6-002
DDE N000000008335
Removed Parts
Part Contents
Quantity
Soot Sensor 1-Box
1
Soot Sensor Pigtail
1
PHM 1 1863 Splice Connector![]()
4
Mounting Bolt, Soot Sensor
Electronic Control Unit (ECU)
2
Soot Sensor GATS 2.0
1
Soot Sensor Pigtail
1
PHM 1 1863 Splice Connector![]()
4
Mounting Nut, Soot Sensor
Electronic Control Unit (ECU)
2
The original soot sensor pigtail and soot sensor orifice plug can be scrapped.
Page 2
Daimler Truck
North America LLC
Emission Recall
June 2023
D22R6 REV1
Labor Allowance
Table 2 – Labor Allowance for D22R6-A
Campaign
Group
Time Allowed
(hours)
Procedure
SRT Number
Corrective Action
0.2 Hours
996-R156A
06-Inspect
D22R6-A
A
No Reprogramming or Soot Sensor
Install Required, INSPECTION ONLY
A
Reprogram ONE Module, Replace
Pigtail, Install Soot Sensor
1.0 – 1.1 Hours
996-R156B
12-Repair
Recall/Campaign
A
Reprogram TWO Modules, Replace
Pigtail, Install Soot Sensor
1.1 - 1.2 Hours
996-R156C
12-Repair
Recall/Campaign
A
Reprogram THREE Modules, Replace
Pigtail, Install Soot Sensor
1.3 Hours
996-R156D
12-Repair
Recall/Campaign
A
Reprogram FOUR Modules, Replace
Pigtail, Install Soot Sensor
1.4 Hours
996-R156E
12-Repair
Recall/Campaign
Time Allowed
(hours)
SRT Number
Corrective Action
0.2 Hours
996-R156A
06-Inspect
Table 3 – Labor Allowance for D22R6-B
Campaign
Group
Procedure
D22R6-B
B
No Reprogramming or Soot Sensor
Install Required, INSPECTION ONLY
B
Reprogram ONE Module, Replace
Soot Sensor, Discard Pigtail
1.0 - 1.1 Hours
996-R156B
12-Repair
Recall/Campaign
B
Reprogram TWO modules, Replace
Soot Sensor, Discard Pigtail
1.1 - 1.2 Hours
996-R156C
12-Repair
Recall/Campaign
B
Reprogram THREE Modules,
Replace Soot Sensor, Discard Pigtail
1.3 Hours
996-R156D
12-Repair
Recall/Campaign
B
Reprogram FOUR modules, Replace
Soot Sensor, Discard Pigtail
1.4 Hours
996-R156E
12-Repair
Recall/Campaign
Page 3
Daimler Truck
North America LLC
Emission Recall
June 2023
D22R6 REV1
Claim Reimbursement
You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting your
claim through the Warranty system within 30 days of completing this recall. Please reference the following information
in OWL.
Table 4 – Claim Reimbursement for D22R6
Claim Type
Recall Campaign
Campaign
D22R6
Component Code
043-007-172
Cause Code
A1-Campaign
Primary Failed Part
DDE A0111531228
Use this procedure if repair and programming was NOT REQUIRED.
Procedure A1
Labor Number
996-R156A
INSPECTION ONLY
Labor Hours
0.2 Hours
Part Number
DDE A0111531228
Parts Return
SCRAP
Use one of the following procedures if repair and programming was REQUIRED. The additional operation
SRT will become available after saving the claim. Check the box in the ‘add ops’ column to add applicable
add op if required.
Procedure B1
Labor Number
996-R156B
SOOT SENSOR REPAIR AND PROGRAM ONE MODULE
Additional Operation (Add Ops)
(Save claim and check box if required)
246-7171E - 0.2 Hours
Stripped Soot Sensor Plug, Removal
Labor Hours
1.0 - 1.1 Hours
Part Number
DDE A0111531228
Parts Return
SCRAP
Procedure C1
Labor Number
996-R156C
SOOT SENSOR REPAIR AND PROGRAM TWO MODULES
Additional Operation (Add Ops)
(Save claim and check box if required)
246-7171E - 0.2 Hours
Stripped Soot Sensor Plug, Removal
Labor Hours
1.1 - 1.2 Hours
Part Number
DDE A0111531228
Parts Return
SCRAP
Page 4
Daimler Truck
North America LLC
Emission Recall
June 2023
D22R6 REV1
Procedure D1
Labor Number
996-R156D
SOOT SENSOR REPAIR AND PROGRAM THREE MODULES
Additional Operation (Add Ops)
(Save claim and check box if required)
246-7171E - 0.2 Hours
Stripped Soot Sensor Plug, Removal
Labor Hours
1.3 Hours
Part Number
DDE A0111531228
Parts Return
SCRAP
Procedure E1
Labor Number
996-R156E
SOOT SENSOR REPAIR AND PROGRAM FOUR MODULES
Additional Operation (Add Ops)
(Save claim and check box if required)
246-7171E - 0.2 Hours
Stripped Soot Sensor Plug, Removal 0.2 Hours
Labor Hours
1.4 Hours
Part Number
DDE A0111531228
Parts Return
SCRAP
1
Administrative time (SRT 939-6010A) for 0.3 hours is automatically added to the claim.
IMPORTANT: OWL must be viewed prior to beginning work to ensure the vehicle is involved in the recall and the
campaign has not previously been completed.
For questions, U.S. and Canadian dealers, contact the Warranty Campaigns Department via Web inquiry at
DTNAPortal.com using the WSC (Warranty Support Center) application.
Page 5
Daimler Truck
North America LLC
June 2023
D22R6 REV1
Emission Recall
Detroit Diesel Corporation
13400 Outer Drive, West
Detroit, Michigan 48239-4001
Telephone: 313‐592‐5000
Copy of Notice to USA Registered Owners
Subject: Emission Recall D22R6 DETROIT™ DD13®, DD15®, DD16® Soot
Sensor Installation and Software Reprogramming
This notice was sent to you in accordance with the requirements of California emission standards and regulations.
Daimler Truck North America LLC manufactured some certified DD13®, DD15®, and DD16® engines without soot
sensors due to global component shortages. Engines registered in California will require reprogramming to a
minimum software and fuel map version, with the soot sensor installation. California Air Resources Board (CARB)
requires a soot sensor on all on-highway model year 2020, 2021, and 2022 heavy-duty diesel engines, regardless
of manufacturer.
Your vehicle or engine may be releasing air pollutants, which exceed California standards. Failure to receive the
repair may cause the vehicle to fail a vehicle inspection when such tests are required under state law. This repair
does not adversely affect the performance, fuel economy, nor durability of the vehicle or engine. These engines
cannot be operated in the State of California if the recall is not completed once made available.
The software and fuel maps were released for service beginning in April 2022. California Air Resources Board
(CARB) and the Environment Protection Agency (EPA) regulations require that software and fuel maps meet
certain criteria. Reprogramming the ACM corrects the fuel maps to a certified version.
Daimler Truck North America LLC (DTNA), on behalf of its DETROITTM Powertrain division, is initiating emission
recall D22R6 to modify specific DD13®, DD15®, and DD16® engines manufactured between January 2020 and
December 2022.
Certain DETROITTM DD13®, DD15®, and DD16® engines will require reprogramming to a minimum software and
fuel map version.
Note that trucks already reprogrammed, with a soot sensor installed, are excluded from this recall. Records indicate
that your vehicle has one of these qualifying engines, which will require reprogramming the latest software and fuel
maps, with a soot sensor installation. The procedure will be completed at no cost to you when performed by an
Authorized Detroit Diesel Repair Facility, and will be at the expense of Daimler Truck North America LLC (DTNA)
DETROITTM Powertrain division. The scheduled time for the software update with soot sensor installation is
approximately 1.4 hours.
Please contact a DTNA authorized repair facility to arrange to have the emission recall campaign performed. To
locate an authorized facility, search online at https://demanddetroit.com/find-a-dealer/
If you reside in the State of California, a Proof of Correction form will be provided to you by the service facility upon
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TSB/Document ID: D22R6REV
Replacement Service Bulletin Number:
MFR Communication Date: 2023-06-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
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