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NHTSA ID Number: 10236017

Manufacturer Communication Number: 230308REV

TSB/Document Date: 2023-05-09


Summary

The attached dealer service bulletin regarding Product Upgrade campaign 230308REV was emailed 4/20/2023 to all REV RV dealers. The purpose of this Product Upgrade Bulletin is to inform REV Recreation Group dealers of the need to inspect, and if necessary, secure the shower enclosure on certain model year 2022-2023 Fleetwood brand Discovery LXE, and Holiday RamblereBay logo brand Armada class A Diesel motorhomes.


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TSB/Document ID: 230308REV

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MFR Component System:

MFR Component Subsystem:


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Product Upgrade Bulletin 230308REV
UPGRADE
BULLETIN:
230308REV

The purpose of this Product Upgrade Bulletin is to inform REV
Recreation Group dealers of the need to inspect, and if necessary,
secure the shower enclosure on certain model year 2022-2023
Fleetwood brand Discovery LXE, and Holiday RamblereBay logo brand Armada
class A Diesel motorhomes. A list of affected motorhome serial numbers
appears at the end of this Bulletin.

YEAR(S)
AFFECTED:
2022-2023

CONDITION:
PRODUCT(S)
AFFECTED:

On motorhomes affected by this upgrade bulletin, a defect has been
found in which the tile shower enclosure may become loose from the
support wall during travel.

FLEETWOOD
Discovery LXE

DEALER CORRECTIVE ACTION:
Follow the repair bulletin to inspect and if necessary, secure the shower
enclosure.

HOLIDAY
RAMBLER:
Armada

MODEL(S)
AFFECTED:
44LE, 40G,44S, 44B,
40P

ATTENTION SERVICE WARRANTY AND PARTS MANAGERS:
ALL APPROVALS, and CLAIM PAYMENTS must go through REV RV
Technical Support at (800) 816-9825
.

SUBJECT:
Shower enclosure
may become loose.

WARRANTY LABOR ALLOWANCE:

KEYWORD(S):
Shower

Product Upgrade 230308REV Shower Enclosure
Issued:
April 2023

Use Flat Rate Codes:

© 2023 REV Recreation Group, Inc.

6312 11 - Inspected/Not Defective

.25 HR Prior Authorization Required

6312 12 - Inspected/Defective/Repaired 2 HR Prior Authorization
Required

If you have any questions concerning this bulletin, contact Dealer
Technical Support at 800-816-9825
This bulletin is supplied for technical information only and is not an authorization for repairs.
Federal law (section 154 of the national traffic and motor vehicle safety act of 1966) requires that: If
you have received a notice of recall or failure to comply from REV Recreation Group or any component
Manufacturer, you must repair or otherwise correct the defects on vehicles remaining in your inventory,
according to the notification, before selling or leasing the vehicles. Any vehicle lessor receiving this recall
notice must forward a copy of the notice to the lessee within ten days.

“It is impossible to know, evaluate and advise the service trade of all conceivable ways
in which service might be done or of the possible hazardous consequences of each way.
Accordingly, anyone who uses a service procedure or tool must first assure that neither personal
safety nor vehicle safety will be jeopardized by the selected service methods.”

Page 1

CAUTION
Park the motorhome on dry, level solid surface. Chock the front wheels to prevent
movement while work is being performed. Set the parking brake. Turn the key off
and remove it from the ignition. Maintain control of the keys until all work is
completed.
Note: Read this entire bulletin before proceeding with repairs.
Follow the steps in the procedure below to inspect, and if necessary, secure the
shower enclosure.
INSPECTION:
Gently pull on the top of the shower wall to see if the wall is loose or if gapping is
present between the shower wall and the support wall at the locations shown on the
diagrams below.
Look up information for specific shower models on the pages below:
• (Pages 3-7): Armada / Discovery LXE
Models: 40G/40P/44B

40G/40P

• (Pages 8-10): Armada

44B

Model: 44LE

• (Pages 11-14): Discovery LXE Model: 44S

Page 2

ARMADA / DISCOVERY LXE
MODELS: 40G/40P/44B
PROCEDURE:

CAUTION
USE A DRILL STOP WHEN DRILLING TO
ENSURE THE PROPER HOLE DEPTH.

1. Lightly make a horizontal mark across the Corian at the top of the frame rails on both sides of
the shower.

1. Carefully remove the sealant on the outside of the vertical shower frame rails.
2. Make sure the door and the stationary glass are supported. Remove the three screws from the
top frame rail using 1/4” ratcheting wrench with a Phillips bit and remove the top rail.
3. Carefully remove the shower door. Two people will be needed to remove the door.
4. Carefully remove the rubber seal around the inside of the shower between the glass and the
frame rail. Make sure to hold the stationary glass. Set the rubber seal aside to re-install later.
5. Carefully remove the stationary glass. Two people will be required to remove the glass. Make
sure the rubber blocks stay in the channel of the frame rail at the bottom of the glass.
6. Remove the vertical frame rails that held the glass in place. Be careful not to hit the ceiling
when removing the frame rails.
7. Find the center of the horizontal mark that was placed on the Corian at the top of both frame
rails. Lightly make a vertical mark on the center of the horizontal mark. The center point of the
horizontal line will give the location to add screws that will be centered under the frame rail
down the wall.

Page 3

CAUTION

INTERIOR WALL MOUNTING

USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.

8. Measure down 2” from the center mark placed on the Corian at the top of the frame rail. Predrill
a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go through
the blocking on the support wall, make sure to use a drill stop. Do not use pre-existing
screw holes. Make sure new drilled holes and screws will go under the frame rail.

This screw will go
through the frame
rail.

This is the placement of
the hole that will need to
be drilled.
9.

Drill the second hole where roughly the middle of the shower door would be, under the existing
screw for the frame rail. Remember to follow the center of the horizontal line down the shower
wall to verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit through the
solid surface, foam, and blocking. Do not go through the blocking on the support wall,
make sure to use a drill stop. Do not use pre-existing screw holes.

This screw will go
through the frame
rail.

This is the placement of
the hole that will need to
be drilled.

10. Drill a third hole in the middle of the first and second screw holes under the existing screw for
the frame rail. Remember to follow the center of the horizontal line down the shower wall to
verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit through the solid
surface, foam, and blocking. Do not go through the blocking of the support wall, make
sure to use a drill stop. Do not use pre-existing screw holes.
Page 4

CAUTION

USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.

This screw will go
through the frame
rail.

This is the placement of
the hole that will need to
be drilled.

11. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
12. Hold screw up against wall & shower wall to make sure screw is not over 1” out from the Corian
to make sure it will not go through the support wall.

13. Use 3” screws to secure the shower solid surface to the supporting wall.
SIDEWALL MOUNTING
14. Measure down 2” from the mark placed on the Corian at the top of the frame rail, the same as
in step 8. Predrill a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do
not go through the blocking on the support wall, make sure to use a drill stop. Do not use
pre-existing screw holes. Make sure new drilled holes and screws will go under the frame rail.

15. Drill the second hole where roughly the middle of the shower door would be, under the existing
screw for the frame rail the same as in step 9. Remember to follow the center of the horizontal
line down the shower wall to verify the hole will be under the frame rail. Predrill a hole using
1/8” drill bit through the solid surface, foam, and blocking. Do not go through the blocking on
the support wall, make sure to use a drill stop. Do not use pre-existing screw holes.
Page 5

CAUTION

USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.

16. Drill a third hole in the middle of the first and second screw holes under the existing screw for
the frame rail the same as in step 10. Remember to follow the center of the horizontal line
down the shower wall to verify the hole will be under the frame rail. Predrill a hole using 1/8”
drill bit through the solid surface, foam, and blocking. Do not go through the blocking of the
support wall, make sure to use a drill stop. Do not use pre-existing screw holes.

17. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
18. Hold screw up against wall & shower wall to make sure screw is not over 1” out from the Corian
to make sure it will not go through the paint on the outside wall.
19. Use 3” screws to secure the shower solid surface to the supporting wall.
20. Add sealant to the added screws.
21. Replace the frame rails, make sure the rail is over the top of the new screws. Make sure to add
sealant to the screws for the frame rail.
22. Carefully replace the stationary glass. Make sure the rubber blocks are in the bottom channel
of the frame rail that the glass will sit on.

Page 6

23. Replace the top rail on the shower. Add the screw on the top of the frame
24. rail on the outside wall first, then the center.
25. Replace the door, add the screw on the top of the frame rail on the bedroom side. Make sure
the top frame rail screws are tight.
26. Replace the rubber seal around the inside of the shower and the stationary glass.
27. Replace the sealant on the outside of the vertical shower frame rails.
28. Make sure there is not a gap between the shower and the wall on either side.
29. Water test the shower to make sure there are no leaks.

TOOLS:
DRILL/DRIVER
DRILL STOP
1/8” DRILL BIT
1/4” DRILL BIT
1/4" RATCHETING WRENCH WITH PHILLIPS BIT

SUPPLIES:
CAULK
QTY 6: 3” STAINLESS STEEL FLAT HEAD SCREWS

WARRANTY LABOR ALLOWANCE:
Upgrade 230308REV Shower Enclosure
6312 11 Inspected/Not Defective

.25 HR Prior Authorization Required

6312 12 Inspected/Defective/Repaired

2 HR Prior Authorization Required

Page 7

ARMADA MODEL: 44LE
PROCEDURE:
LINEN CABINET MOUNTING

CAUTION

USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.

1. Inside the shower on the partial wall to the left, which backs up to the linen cabinet, measure 9
½” from the sidewall to the center of the partial wall and down 1”. Predrill a hole using a 1/8”
drill bit through the solid surface, foam, and blocking. Make sure not to drill through the linen
cabinet on the opposite side of the shower. Use 1/4” drill bit and drill through the solid
surface only. Add a 3” screw with a 18mm polished stainless steel decorative screw cap.

2. Lightly make a horizontal mark across the Corian at the top of the frame rail on bedside wall.

Page 8

3. Carefully remove the sealant on the outside of the vertical frame rails. (No need to remove the
sealant on the frame rail on the partial wall).
4. Make sure the door and the stationary glass are supported. Remove the three screws from the
top frame rail using 1/4” ratcheting wrench with a Phillips bit. Remove the top rail.
5. Carefully remove the shower door. Two people will be needed to remove the door.
6. Carefully remove the rubber seal around the inside of the shower between the glass and the
frame rail. Two people will be needed to hold the stationary glass. Once the seal is removed
the glass will shift. Set the rubber seal aside to re-install later.
7. Carefully remove the stationary glass. Two people will be required to remove the glass. Make
sure the rubber blocks stay in the channel of the frame rail at the bottom of the glass.
8. Remove the bedside vertical frame rail. Be sure not to hit the ceiling with the frame rail. Find
the center of the horizontal mark that was placed on the Corian at the top of the frame rail.
Lightly make a vertical mark on the center of the horizontal mark. The center point of the
horizontal line will give the location to add screws that will be centered under the frame rail
down the wall.

BEDSIDE WALL MOUNTING
9. Measure down 2” from the center mark placed on the Corian at the top of the frame rail. Predrill
a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go through
the blocking on the support wall, make sure to use a drill stop. Do not use pre-existing
screw holes. Make sure new drilled holes and screws will go under the frame rail.
10. Drill the second hole where roughly the middle of the decorative tile would be, under the
existing screw for the frame rail. Remember to follow the center of the horizontal line down the
shower wall to verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit
through the solid surface, foam, and blocking. Do not go through the blocking on the
support wall, make sure to use a drill stop. Do not use pre-existing screw holes.

11. Drill a third hole in the middle of the first and second screw holes under the existing screw for
the frame rail. Remember to follow the center of the horizontal line down the shower wall to
verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit through the solid
surface, foam, and blocking. Do not go through the blocking of the support wall, make
sure to use a drill stop. Do not use pre-existing screw holes.
12. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
13. Hold screw up against the wall and shower wall to make sure the screw is not over 1” out from
the Corian to make sure it will not go through the wall.
14. Use 3” screws to secure the shower solid surface to the supporting wall.
15. Add sealant to the screws.
16. Replace the frame rail.
17. Make sure the frame rail is over the top of the new screws. Make sure to add sealant to the
screws for the frame rail.
18. Carefully replace the stationary glass. Make sure the rubber blocks are in the bottom channel
of the frame rail that the glass will sit on.
19. Replace the top rail on the shower. Add the screws on the top of the frame rail on the bedroom
side first, then the center.
20. Replace the door, add the screw on the top of the frame rail above the door. Make sure all
screws on the top rail are tight.
21. Replace the rubber seal around the inside of the frame rail and the stationary glass.
22. Replace the sealant on the outside of the vertical shower frame rails.
23. Make sure there is not a gap between the shower and the wall.
Page 9

24. Water test the shower to make sure there are no leaks.

TOOLS:
DRILL/DRIVER
DRILL STOP
1/8” DRILL BIT
1/4” DRILL BIT

12


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