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NHTSA ID Number: 10205698

Manufacturer Communication Number: Reference Guide

TSB/Document Date: 2021-12-27


Summary

Quick reference specification book.


1
2
3

Component
Tighten bolts 1
Tighten bolts 2
Tighten bolts 1

Audi TT Quick Reference Specification Book

Nm
Hand-tighten
40
40

October 2013

77

S tronic Trans. – 02E

Fastener Tightening Specifications

Rear Final Drive – 02D, 0AV,
0BR, 0BS, 0BY
General, Technical Data
Rear Final Drive 02D Identification

The identification (Æ) on the bottom side of the final
drive identifies which final drive is installed.

78

AudieBay logo TT Quick Reference Specification Book

October 2013

Rear final drive 0BR or 0BY
-Arrow A- final drive part number
-Arrow B- final drive code letters
-Arrow C- Final drive build date
02D.525.010.AQ
Part Number

HEZ
Code
Letters

12
Day

Audi TT Quick Reference Specification Book

01
Month

04
Production Year
2004

October 2013

79

Rear Final Drive 02D
0AV, 0BR, 0BS, 0BY

Example of Identifications on A
Rear Final Drive “02D”

Rear Final Drive 0AV Identification

If there are no code letters present, then use the part number for the
allocation. Refer to the Parts Catalog.
-Arrow A- final drive part number
-Arrow B- final drive code letters
-Arrow C- Final drive build date
HHJ
Code Letters

80

09
Day

08
Month

05
Production Year 2005

Audi TT Quick Reference Specification Book

October 2013

Rear Final Drive 02D
0AV, 0BR, 0BS, 0BY

Rear Final Drive 0BR or 0BY Identification

Rear final drive 0BR or 0BY
The identification (Æ) on the bottom side of the final
drive identifies which final drive is installed.

Audi TT Quick Reference Specification Book

October 2013

81

Rear Final Drive 0BS Identification

The identification (Æ) on the bottom side of the final
drive identifies which final drive is installed.

Rear Final Drive Transmission
Allocations, Ratios, Capacities
Rear Final Drive 0BR with Haldex Clutch Generation IV
Part number
0BR.525.010
0BR.525.010.A
Identification codes
KMC
KMD
Manufactured
from
01.2008
01.2008
through
Allocation
Type Audi TT from MY
AudieBay logo TT from MY
2007
2007
Engine 2.0L - 195 kW TFSI 2.0L - 195 kW TFSI
Ratio: Z2: Z1
Rear final drive
27:17 = 1.588
27:17 = 1.588
Driveshaft flange diameter (mm)
100
100
Final drive capacity
Fluid Capacity Tables; Rep. Gr.03
HaldexeBay logo clutch capacity
Fluid Capacity Tables; Rep. Gr.03

82

AudieBay logo TT Quick Reference Specification Book

October 2013

Rear Final Drive 0BY With Haldex Clutch Generation IV
Part number
0BY.525.010
0BY.525.010.A
Identification codes
LEK
MBE
Manufactured
from
01.2009
09.2009
through
Allocation
Type Audi TT RS from
Audi TT RS from
2007
2011
Engine 2.5L - 250 kW TFSI 2.5L - 250 kW TFSI
Ratio: Z2: Z1
Rear final drive
27:17 = 1.588
27:17 = 1.588
Driveshaft flange diameter (mm)
100
100
Final drive capacity
Fluid Capacity Tables; Rep. Gr.03
HaldexeBay logo clutch capacity
Fluid Capacity Tables; Rep. Gr.03
Replacement capacity in HaldexeBay logo
Fluid Capacity Tables; Rep. Gr.03
clutch
The following information can be found in the Parts Catalog
• Rear final drive transmission oil specification
• Haldex clutch high performance oil specification
• Transmission allocation

Audi TT Quick Reference Specification Book

October 2013

83

Rear Final Drive 02D
0AV, 0BR, 0BS, 0BY

Rear Final Drive 0BR with HaldexeBay logo Clutch Generation IV
Part number
0BR.525.010.B
0BR.525.010.C
Identification codes
MMK
MML
Manufactured
from
11.2009
10.2009
through
Allocation
Type Audi TT from MY
AudieBay logo TT from MY
2007
2007
Engine 2.0L - 155 kW TFSI 2.0L - 155 kW TFSI
2.0L - 195 kW TFSI 2.0L - 195 kW TFSI
Ratio: Z2: Z1
Rear final drive
27:17 = 1.588
27:17 = 1.588
Driveshaft flange diameter (mm)
100
100
Final drive capacity
Fluid Capacity Tables; Rep. Gr.03
Haldex clutch capacity
Fluid Capacity Tables; Rep. Gr.03
Replacement capacity in Haldex
Fluid Capacity Tables; Rep. Gr.03
clutch

Fastener Tightening Specifications
Component
All wheel drive control module-to-rear final
drive
Buffer-to-rear final drive 1)

Fastener
size
-

Nm

-

6

Cover for oil filter housing
Cover to Haldex clutch housing
Cross member-to-underbody
Drain plug for HaldexeBay logo clutch pump
Driveshaft-to-bevel box
Flange-to-driveshaft nut 2)
Flange-to-rear driveshaft tube
Flexible disc with a heat shield-to-front
driveshaft tube 1)

-

Flexible disc with a heat shield-to-manual
transmission with bevel box
Flexible disc with vibration damper to rear
driveshaft
Flexible disc with vibration damper-to-rear
driveshaft tube balance nut
Flexible disc with vibration damper-to-rear
driveshaft tube bolt 1)

-

60 plus an
additional 90°
(¼ turn)
50
35
23
30
60
210
45
50 plus an
additional 90°
(¼ turn)
60

-

60

-

10

-

Flexible disc with vibration damper-to-rear
final drive
Front flexible disc 1)

-

50 plus an
additional 90°
(¼ turn)
60

Haldex clutch housing
Haldex clutch pump-to-Haldex clutch housing
Haldex clutch-to-rear final drive
Intermediate bearing heat shield
Lock plate-to-Constant Velocity (CV) joint
protective boot
Manual transmission with bevel gear transfer
case 1)

-

Oil filler plug (Haldex Clutch)
Oil filler plug
Oil filler plug
1)
2)

-

-

50 plus an
additional 90°
(¼ turn)
50
6
50
25
40

-

50 plus an
additional 90°
(¼ turn)
15
15
40

M10 x 1
M20 x 1

Replace fastener(s).
Secure with locking fluid -D 000 600-.

84

Audi TT Quick Reference Specification Book

October 2013

Tighten pendulum support first to transmission -arrows
B and C- and then to subframe -arrow A-.
Step
Pendulum support to

Component
Transmission -arrows B and
CSubframe -arrow A-

1)

Nm
40 plus an
additional 90°
(¼ turn)
100 plus an
additional 90°
(¼ turn)

Replace fastener(s).

Audi TT Quick Reference Specification Book

October 2013

85

Rear Final Drive 02D
0AV, 0BR, 0BS, 0BY

Pendulum Support First to Transmission
Tightening Specifications

Pendulum Support to Transmission
Tightening Specifications

Step
Pendulum support to

Component
Transmission -1-

Nm
40 plus an
additional 90°
(¼ turn)
40 plus an
additional 90°
(¼ turn)

Transmission -2-

1)

Replace fastener(s).

86

Audi TT Quick Reference Specification Book

October 2013

Suspension, Wheels,
Steering
General, Technical data
Chassis
Front and All Wheel Drive
Front suspension
McPherson struts with lower transverse link
subframe stabilizer bar.
Rear suspension
Four-link suspension with separate springshock absorber configuration tubular
stabilizer.
Wheelbase
mm
2467
Front/rear track
mm
1572/1558
width 1)
1)

  Front/rear track width only applicable with 225/55/R16 tires on 7.5Jx16 ET 45 rims.

Steering

Maximum steering lock
angle on inside wheel
Turning diameter

Electromechanically assisted, maintenancefree rack-and-pinion steering
36° 48’
Approximately 10.9 meters

Front Suspension
Fastener Tightening Specifications
Component
ABS wheel speed sensor-to-wheel bearing
housing bolt
Ball joint-to-transverse link nut 1)

Fastener
size
-

Nm

-

40 plus an
additional 45°
(⅛ turn)
20 plus an
additional 90°
(¼ turn)
4
65
65
10

Ball joint-to-wheel bearing housing nut 1)

-

Brake disc-to-wheel hub bolt
Coupling rod-to-stabilizer bar nut 1)
Coupling rod-to-suspension strut nut 1)
Cover plate-to-wheel bearing housing bolt

-

AudieBay logo TT Quick Reference Specification Book

8

October 2013

87

Suspension,
Wheels, Steering

Front and All Wheel Drive
Steering gear

Fastener Tightening Specifications (cont’d)
Component

Fastener
size
M8
M10

Nm

Drive axle to wheel hub bolt 1)
- Hex bolt

-

- 12-point bolt with ribs

-

- 12-point bolt without ribs

-

Level control system sensor-to-subframe
bolt
Level control system sensor-to-transverse
link nut
Lower bonded rubber bushing for pendulum
support-to-subframe bolt 1) 3)

-

200 plus an
additional 180°
(½ turn)
70 plus an
additional 90°
(¼ turn)
200 plus an
additional 180°
(½ turn)
9

-

9

-

100 plus an
additional 90°
(¼ turn)
60

Drive axle-to-transmission bolt 1) 5) 6)

Shock absorber-to-suspension strut
bearing nut 1)
Stabilizer bar-to-subframe bolt 1)

1...89101112...22

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TSB/Document ID: Reference Guide

Replacement Service Bulletin Number:

MFR Communication Date: 2013-09-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MFR Component System:

MFR Component Subsystem:


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