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NHTSA ID Number: 10205697

Manufacturer Communication Number: AudieBay logo

TSB/Document Date: 2021-12-27


Summary

Quick reference specification book.


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TSB/Document ID: AudieBay logo

Replacement Service Bulletin Number:

MFR Communication Date: 2013-09-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

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MFR Component Subsystem:


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2014

A6/S6
Quick Reference
Specification Book

2014 AudieBay logo A6/S6
Quick Reference Specification Book
Table of Contents
General Information....................................................... 1
Decimal and Metric Equivalents............................................1
Tightening Torque..................................................................2
Warnings and Cautions.........................................................4

Vehicle Identification...................................................... 9

Vehicle Identification Number (VIN) Location...........................9
VIN Decoder...........................................................................10
Vehicle Data Label.................................................................. 11

Sales Codes.................................................................. 12
Engine Codes.........................................................................12
Transmission Codes...............................................................12

Vehicle Lifting............................................................... 13
Front and Rear Mounting Points.............................................13

Engine Mechanical – 2.0L CAED................................. 14
General, Technical Data .....................................................14

Engine Number Location........................................................14
Engine Data............................................................................15

Engine Assembly – 2.0L CAED...........................................15

Fastener Tightening Specifications.........................................15

Crankshaft, Cylinder Block – 2.0L CAED............................16

Cylinder Block Bearing Shell Identification.............................16
Bearing Cap Bearing Shell Identification................................18
Fastener Tightening Specifications.........................................19
Crankshaft Dimensions..........................................................19
Piston Ring End Gaps............................................................19
Piston Ring Clearance............................................................19
Piston and Cylinder Dimensions.............................................19
Accessory Assembly Bracket Tightening Specifications.........20
Sealing Flange Tightening Specifications...............................21
Crankshaft Assembly Tightening Specifications.....................22

Cylinder Head, Valvetrain – 2.0L CAED..............................23

Fastener Tightening Specifications.........................................23
Valve Dimensions...................................................................24
Compression Pressures.........................................................24
Cylinder Head Removal Specifications..................................25

AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

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Cylinder Head Tightening Specifications................................26
Cylinder Head Cover Removal Specifications........................27
Cylinder Head Cover Tightening Specifications.....................28
Crankcase Ventilation Tightening Specification......................29
Upper Timing Chain Cover Tightening Specification..............29
Lower Timing Chain Cover for 15 Bolts Tightening
Specifications...................................................................30
Lower Timing Chain Cover for 8 Bolts Tightening
Specifications...................................................................31

Lubrication – 2.0L CAED.....................................................32

Fastener Tightening Specifications.........................................32
Upper Oil Pan Tightening Specifications................................32
Oil Pan Tightening Specifications...........................................33
Oil Separator Tightening Specification...................................33

Cooling System – 2.0L CAED.............................................34

Fastener Tightening Specifications.........................................34
Coolant Pump Tightening Specification..................................35

Fuel Supply – 2.0L CAED....................................................36

Fastener Tightening Specifications.........................................36

Turbocharger, G-Charger – 2.0L CAED..............................37

Fastener Tightening Specifications.........................................37
Turbocharger Tightening Specifications.................................38

Exhaust System – 2.0L CAED.............................................39

Fastener Tightening Specifications.........................................39

Fuel Injection and Ignition – 2.0L CAED..............................40

Technical Data........................................................................40
Fastener Tightening Specifications.........................................40

Engine Mechanical – 3.0L CTUA................................. 41
General, Technical Data......................................................41

Engine Number Location........................................................41
Engine Data............................................................................42

Engine Assembly – 3.0L CTUA...........................................43

Fastener Tightening Specifications.........................................43

Crankshaft, Cylinder Block – 3.0L CTUA.............................44

Allocation of Crankshaft Bearing Shells for Cylinder Block....44
Allocation of Crankshaft Bearing Shells for Guide Frame......45
Fastener Tightening Specifications.........................................46
Ribbed Belt Sealing Flange Tightening Specification.............47
Guide Frame Tightening Specifications..................................48
Crankshaft Dimensions..........................................................49
Piston Ring End Gaps............................................................49
Piston Ring Clearance............................................................49

ii

AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

Piston and Cylinder Dimensions.............................................49

Cylinder Head, Valvetrain – 3.0L CTUA...............................50

Fastener Tightening Specifications.........................................50
Compression Checking Specifications...................................51
Valve Dimensions...................................................................51
Left Timing Chain Cover Tightening Specifications................52
Right Timing Chain Cover Tightening Specifications..............53
Lower Timing Chain Cover Tightening Specifications............54
Cylinder Head Tightening Specifications................................55
Camshaft Guide Frame Tightening Specifications.................56
Left Cylinder Head Cover Tightening Specification................57
Right Cylinder Head Cover Tightening Specification..............58

Lubrication – 3.0L CTUA.....................................................59

Fastener Tightening Specifications.........................................59
Upper Oil Pan Tightening Specifications................................60
Oil Pan Tightening Specifications...........................................61

Cooling System – 3.0L CTUA..............................................62

Fastener Tightening Specifications.........................................62
Coolant Pump Tightening Specification..................................63

Fuel Supply – 3.0L CTUA....................................................64

Fastener Tightening Specifications.........................................64

Turbocharger, G-Charger – 3.0L CTUA...................64

Fastener Tightening Specifications.........................................64

Exhaust System, Emission Controls – 3.0L CTUA..............65

Fastener Tightening Specifications.........................................65
Left Exhaust Manifold Tightening Specifications....................66
Right Exhaust Manifold Tightening Specifications..................67

Multiport Fuel Injection – 3.0L CTUA...................................68

Technical Data........................................................................68
Fastener Tightening Specifications.........................................68
Lower Intake Manifold Tightening Specifications....................69
Control Valve Control Module Tightening Specifications .......70

Ignition – 3.0L CTUA...........................................................71

Technical Data........................................................................71
Fastener Tightening Specifications.........................................71

Engine Mechanical – 4.0L CEUC ................................ 72
General, Technical Data......................................................72

Engine Number Location........................................................72
Engine Data............................................................................73

Engine Assembly – 4.0L CEUC...........................................74

Fastener Tightening Specifications.........................................74

AudieBay logo A6/S6 Quick Reference Specification Book

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Crankshaft, Cylinder Block – 4.0L CEUC............................75
Allocation of Crankshaft Bearing Shells for Guide Frame......75
Allocation of Crankshaft Bearing Shells for Guide Frame......76
Fastener Tightening Specifications.........................................77
Vibration Damper, Tightening Specification ...........................77
Baffle Plate Tightening Specification......................................78
Guide Frame Tightening Specifications..................................79
Spur Gear Unit Tightening Specifications...............................80
Crankshaft Dimensions..........................................................80
Crankshaft Dimensions..........................................................80
Piston Ring End Gaps............................................................81
Piston Ring Clearance............................................................81
Piston and Cylinder Dimensions.............................................81

Cylinder Head, Valvetrain – 4.0L CEUC..............................82

Fastener Tightening Specifications.........................................82
Compression Checking Specifications...................................82
Valve Dimensions...................................................................83
Left Timing Chain Cover Tightening Specifications................84
Right Timing Chain Cover Tightening Specifications..............85
Lower Timing Chain Cover Tightening Specifications............86
Cylinder Head Loosening.......................................................87
Cylinder Head Tightening Specifications................................88
Camshaft Guide Frame Tightening Specifications.................89

Lubrication – 4.0L CEUC.....................................................90

Fastener Tightening Specifications.........................................90
Upper Oil Pan Tightening Specifications................................91
Lower Oil Pan Tightening Specifications................................92
Oil Cooler Tightening Specifications.......................................93

Cooling System – 4.0L CEUC.............................................93

Fastener Tightening Specifications.........................................93

Fuel Supply – 4.0L CEUC...................................................95

Fastener Tightening Specifications.........................................95

Turbocharger, G-Charger – 4.0L CEUC..............................96

Fastener Tightening Specifications.........................................96
Left Turbocharger Tightening Specifications..........................97
Right Turbocharger Tightening Specifications........................98
Turbocharger Support Tightening Specifications....................99

Exhaust System, Emission Controls – 4.0L CEUC...........100

Fastener Tightening Specifications.......................................100

Multiport Fuel Injection – 4.0L CEUC................................101

Fastener Tightening Specifications.......................................101

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AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

Ignition – 4.0L CEUC.........................................................102
Technical Data......................................................................102
Fastener Tightening Specifications.......................................102

Engine Mechanical – 3.0L CPNB (TDI)...................... 103
General, Technical Data....................................................103

Engine Number Location......................................................103
Engine Data..........................................................................104

Engine Assembly – 3.0L CPNB (TDI)................................105

Fastener Tightening Specifications.......................................105

Crankshaft, Cylinder Block – 3.0L CPNB (TDI).................106
Allocation of Crankshaft Bearing Shells for
Cylinder Block................................................................106
Allocation of Crankshaft Bearing Shells for
Guide Frame..................................................................107
Fastener Tightening Specifications.......................................108
Ribbed Belt Sealing Flange Tightening Specification...........109
Guide Frame Tightening Specifications................................ 112
Crankshaft Dimensions........................................................ 113
Piston Ring End Gaps.......................................................... 113
Piston Ring Clearance.......................................................... 113
Piston and Cylinder Dimensions........................................... 113
Piston Projection, Measuring at “TDC”................................. 113

Cylinder Head, Valvetrain – 3.0L CPNB (TDI)................... 114

Fastener Tightening Specifications....................................... 114
Compression Checking Specifications................................. 114
Valve Dimensions................................................................. 115
Lower Timing Chain Cover Tightening Specifications.......... 116
Upper Timing Chain Cover Tightening Specifications.......... 119
Cylinder Bank 1 (right) Bearing Cap - Tightening
Specification and Sequence...........................................120
Cylinder Bank 2 (left) Bearing Cap - Tightening
Specification and Sequence...........................................121
Cylinder Head, Loosening Bolts...........................................122
Cylinder Head - Tightening Specification and Sequence.....123
Left Cylinder Head Cover Tightening Specification..............124
Right Cylinder Head Cover Tightening Specification............125

Lubrication – 3.0L CPNB (TDI)..........................................126

Fastener Tightening Specifications.......................................126
Upper Oil Pan Section Tightening Specifications.................127
Lower Oil Pan Tightening Specifications..............................128
Oil Pump with Vacuum Pump - Tightening Specification
and Sequence................................................................129

AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

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Cooling System – 3.0L CPNB (TDI)..................................130

Fastener Tightening Specifications.......................................130

Fuel Supply – 3.0L CPNB (TDI)........................................131

Fastener Tightening Specifications.......................................131

Turbocharger, G-Charger – 3.0L CPNB (TDI)...................131

Fastener Tightening Specifications.......................................131
Turbocharger - Tightening Specification and Sequence.......132

Exhaust System, Emission Controls – 3.0L CPNB (TDI)..133

Fastener Tightening Specifications.......................................133
Exhaust Manifold - Tightening Specification and
Sequence.......................................................................134
EGR Pipe at the Turbocharger - Tightening Specification
and Sequence................................................................135
Exhaust Gas Recirculation (EGR) Pipe at the Intake
Manifold - Tightening Specification and Sequence........136

Multiport Fuel Injection – 3.0L CPNB (TDI).......................137

Fastener Tightening Specifications.......................................137
Intake Manifold - Tightening Specification and Sequence....138
Fuel Pressure Regulator Valve -N276- - Tightening
Specification...................................................................139
Fuel Pressure Sensor -G247- Tightening Specifications......140

Ignition – 3.0L CPNB (TDI)................................................140

Fastener Tightening Specifications.......................................140

Automatic Transmission – Continuously Variable –
0AW.............................................................................. 141
General, Technical Data....................................................141
Transmission Identification...................................................141
Transmission Allocations, Ratios and Equipment.................142

Controls, Housing – 0AW..................................................143

Securing Transmission to 4-Cylinder Engine........................143
Securing Transmission FWD to 6-Cylinder TDI Engine........145
Fastener Tightening Specifications.......................................146

Gears, Hydraulic Controls – 0AW......................................147

Fastener Tightening Specifications.......................................147

Rear Final Drive, Differential – 0AW..................................147

Fastener Tightening Specifications.......................................147
Front Final Drive Cover Tightening Specifications................148

Automatic Transmission – 0BK................................ 149
General, Technical Data....................................................149
Transmission Identification...................................................149

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AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

Transmission Type Plate......................................................150
Code Letters, Transmission Allocations, Ratios and
Equipment......................................................................151

Controls, Housing – 0BK...................................................152

Securing Transmission to 2.0L TFSI Engine........................152
Securing Transmission to 3.0L Engine.................................153
Fastener Tightening Specifications.......................................154

Gears, Hydraulic Controls – 0BK.......................................155

Fastener Tightening Specifications......................................155
Oil Pan Tightening Specifications.........................................155
Mechatronic without Hydraulic Pulse Memory Tightening
Specification...................................................................156
Mechatronic with Hydraulic Pulse Memory Tightening
Specifications.................................................................157
Hydraulic Pulse Memory Tightening Specifications..............158

Rear Final Drive, Differential – 0BK...................................159

Fastener Tightening Specifications.......................................159
Front Final Drive Cover Tightening Specifications................159
Center Differential Housing Tightening Specifications..........160

S tronic Transmission – 0B5..................................... 161
General, Technical Data....................................................161
Transmission Identification...................................................161
Code Letters, Transmission Allocations, Ratios and
Equipment......................................................................162

Clutch – 0B5......................................................................163
Clutch Cover Tightening Specification and Sequence..........163
Fastener Tightening Specifications......................................163

Controls, Housing – 0B5....................................................164

Securing Transmission to Engine.........................................164
Fastener Tightening Specifications.......................................165

Gears, Shafts – 0B5..........................................................166
Fastener Tightening Specifications......................................166
Oil Pan Tightening Specifications.........................................166
Mechatronic Tightening Specification...................................167
Circuit Board 1 Tightening Specifications.............................168
Circuit Board 2 Tightening Specifications.............................169
Transmission Intermediate Housing Tightening
Specifications.................................................................170

Rear Final Drive, Differential – 0B5...................................171

Fastener Tightening Specifications.......................................171
Front Final Drive Cover Tightening Specifications................171
Center Differential Housing Tightening Specifications..........172

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September 2013

vii

Rear Final Drive – 0BC, 0BD, 0BE, 0BF.................... 173
General, Technical Data – 0BC.........................................173

Rear Final Drive Identification..............................................173
Final Drive Identification.......................................................174
Rear Final Drive Code and Date of Manufacture.................176

General, Technical Data – 0BD.........................................177

Rear Final Drive Identification..............................................177
Example................................................................................178

General, Technical Data – 0BE, 0BF.................................179
Rear Final Drive Identification..............................................179
Example................................................................................180
Rear Final Drive 0BC Transmission Allocations, Ratios,
Capacities......................................................................180
Rear Final Drive 0BF Transmission Allocations, Ratios,
Capacities......................................................................181
Fastener Tightening Specifications.......................................181
Driveshaft to Rear Final Drive Tightening Specification.......183

Suspension, Wheels, Steering.................................. 184
General, Technical Data....................................................184

Chassis.................................................................................184
Steering................................................................................186

Front Suspension..............................................................186

Fastener Tightening Specifications.......................................186

Rear Suspension...............................................................187

Fastener Tightening Specifications.......................................187

Self-Leveling Suspension..................................................189

Fastener Tightening Specifications.......................................189

Wheels, Tires.....................................................................189

Fastener Tightening Specifications.......................................189

Wheel Alignment Data.......................................................190

Wheel Alignment Specified Values – Sportback...................190
Wheel Alignment Specified Values – Sedan/Avant...............192

Steering.............................................................................196

Fastener Tightening Specifications.......................................196
Steering Column Tightening Specifications..........................197

Brake System.............................................................. 198
General, Technical Data....................................................198
Technical Data......................................................................198
Front Wheel Brakes – Technical Data..................................199
Rear Wheel Brakes – Technical Data...................................199

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AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

Anti-lock Brake System (ABS)...........................................200

Fastener Tightening Specifications.......................................200

Mechanical Components...................................................200

Fastener Tightening Specifications.......................................200

Hydraulic Components......................................................202
Hydraulic Tightening Specifications......................................202

Body............................................................................. 203
Air Gap Body Dimensions.................................................203

Front Gap Dimensions..........................................................203
Rear Gap Dimensions..........................................................204

Body Exterior.....................................................................205
Lock CarriereBay logo, Plenum Chamber, Tower Brace Tightening
Specifications.................................................................205
Front Fender Tightening Specification..................................205
Front Hood Tightening Specifications...................................205
Rear Lid Tightening Specifications.......................................206
Front Door Tightening Specifications....................................206
Front Bumper and Impact Member Tightening
Specifications.................................................................207
Front Impact Member - Tightening Specification and
Sequence.......................................................................208
Rear Door Tightening Specifications....................................208
Rear Bumper and Impact Member Tightening
Specifications.................................................................209
Bumper Cover Outer Mount - Tightening Specification
and Sequence................................................................210
Bumper Cover Upper Mount - Tightening Specification
and Sequence................................................................ 211
Bumper Cover Center Mount - Tightening Specification
and Sequence................................................................ 211
Bumper Cover Side Mount - Tightening Specification
and Sequence................................................................212
Impact Member Without Trailer Hitch - Tightening
Specification and Sequence...........................................213
Impact Member With Trailer Hitch - Tightening
Specification and Sequence...........................................214
Glass, Window Regulators...................................................214
Wheel Spoiler Tightening Specification................................214
Radiator Grille, Front Wheel Housing Liner Tightening
Specifications.................................................................215
Rear View Mirror Tightening Specifications..........................215
Strips and Trim Tightening Specifications.............................215
Sunroof Tightening Specification..........................................216

AudieBay logo A6/S6 Quick Reference Specification Book

September 2013

ix

Body Interior......................................................................217

12345...46


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